Search Results (24)

Waste valorization involves reusing and recycling waste materials to create useful products such as materials, chemicals, fuels, or energy. The primary goal is the transition to a circular economy model while minimizing the impacts of hazardous waste. Adopting such policies appears to be a one-way path due to the continuous increase in the consumption of raw materials. According to recent projections, by 2050, 180 billion tonnes of materials will be consumed annually. Since natural resources cannot meet these requirements, new sources must be explored. Waste can serve as an alternative source and cover at least part of the needs that arise. In this work, good practices regarding waste valorization are presented. The case studies examined include the waste/by-products of ultrabasic rocks resulting in chromite and magnesite mining, as well as the tannery sludge produced after the corresponding wastewater treatment. Full article

The utilization of tannery sludge (TS) in construction materials not only effectively reduces pollution and resource consumption associated with waste disposal, but also promotes low carbon transformation in the building materials sector, further advancing sustainable development of green construction. This study aims to investigate the impact of sludge-based geopolymer gel on cementitious material performance, revealing the evolution mechanisms of material fluidity, setting time, hydration process, and compressive strength under the coupled effects of tannery sludge and alkali activation, thereby providing a reusable technical pathway to address the resource utilization challenges of similar special solid wastes. A series of alkali-activated composite cementitious materials (AACC) were prepared in the study by partially substituting cement with alkaline activators, TS, and fly ash (FA), through adjustments in TS–FA ratios and alkali equivalent (AE) variations. The workability, hydration process, and compressive strength evolution of AACC were systematically investigated. The experimental results indicated that as the TS content increased from 0% to 100%, the fluidity of fresh AACC decreased from 147 mm to 87 mm, while the initial and final setting times exhibited an exponential upward trend. The incorporation of TS was found to inhibit cement hydration, though this adverse effect could be mitigated by alkaline activation. Notably, 20–40% sludge dosages (SD) enhanced early-age compressive strength. Specifically, the compressive strength of the 0% TS group at 3 d age was 24.3 MPa, that of the 20% TS group was 25.9 MPa (an increase rate of 6.58%), and that of the 40% TS group was 24.5 MPa (an increase rate of 0.82%), whereas excessive additions resulted in the reduction of hydration products content and diminished later stage strength development. Furthermore, the investigation into AE effects revealed that maximum compressive strength (37.4 MPa) was achieved at 9% AE. These findings provide critical data support for realizing effective utilization of industrial solid wastes. Full article

This research delved into the energetic properties of catalysts synthesized from residual sludge from the textile, galvanic, and tannery industries. The experimental process consisted of an initial heat treatment to activate their catalytic properties and a thermal analysis employing differential scanning calorimetry (DSC). This technique permitted the investigation of the materials’ thermal behavior as a function of temperature, ranging from 142 to 550 °C, effectively controlling the heating rates and pressure conditions. The data gathered were the input for constructing specific heat models through polynomial regression employing the least squares method. These models were subsequently used to estimate variations in the enthalpy and entropy for both the sludge and catalysts through integration. Third-degree polynomials primarily characterized the specific heat models that accurately represented the samples’ thermal behavior, considering variations in their physicochemical properties that influenced it. The catalysts derived from residual sludge from the textile industry exhibited the models with the most robust statistical fit. Concurrently, the catalysts from the galvanic industry displayed noteworthy similarities with the bibliographic data across various temperature points. The mathematical models determined the specific heat (Cp) as a function of temperature, which, in turn, was used to estimate the enthalpy and entropy variations in the sludge and catalysts under study. The highest enthalpy value corresponded to the sludge and catalyst obtained from the tannery industry, with a Cp of 5.60 J/g-K at 603 K and 2.45 J/g-K at 445.6 K. Finally, the third-degree polynomials showed the best mathematical models since (1) they considered the variations in the physicochemical properties that intervened in the behavior of Cp as a function of temperature; (2) they presented a better statistical fit; and (3) they showed consistency with the existing information in the literature for the textile industry and the galvanic industries. Full article

Tanneries generate copious amounts of potentially toxic sludge and effluent from the processing of skins and hides to leather. The effluent requires remediation before discharge to protect the receiving environment. A range of physicochemical methods are used for pre- and post-treatment, but biological secondary remediation remains the most popular choice for the reduction of the organic and macronutrient fraction of tannery effluent. This review provides an update and critical discussion of biological systems used to remediate tannery effluent. While the conventional activated sludge process and similar technologies are widely used by tanneries, they have inherent problems related to poor sludge settling, low removal efficiencies, and high energy requirements. Treatment wetlands are recommended for the passive polishing step of beamhouse effluent. Hybrid systems that incorporate anoxic and/or anaerobic zones with sludge and/or effluent recycling have been shown to be effective for the removal of organics and nitrogenous species at laboratory scale, and some have been piloted. Novel systems have also been proposed for the removal and recovery of elemental sulfur and/or energy and/or process water in support of a circular economy. Full-scale studies showing successful long-term operation of such systems are now required to convince tanneries to modernize and invest in new infrastructure. Full article

The aim of this article is to reduce the environmental harm caused by industrial solid waste, specifically tannery sludge, and enable its reutilization. This study prepared an alkali-activated tannery sludge–slag solidification product (ATSSP) with high mechanical properties using blast furnace slag and tannery sludge as raw materials. The response surface methodology (RSM) was used to optimize the product mix ratio. The hydration mechanism and solidification method of ATSSP for Cr in tannery sludge were studied using X-ray diffraction (XRD), scanning electron microscope-energy dispersive spectrometer (SEM-EDS), and Fourier transform infrared reflection (FT-IR). The results indicate that the compressive strength regression model established through RSM has high accuracy and credibility. When the ratio of activator to binder is 0.2174, the alkali activation modulus is 1.02, and the water-to-cement ratio is 0.37; the 28 d compressive strength of ATSSP can reach 71.3 MPa. The sulfate in tannery sludge can promote the secondary hydration reaction of slag, and the generated hydrated calcium silicate and calcite greatly improve the strength of the ATSSP. The reducing substances contained in slag can reduce Cr (VI) in tannery sludge to Cr (III) in the form of uvarovite. The total Cr and Cr (VI) precipitation concentrations of the product are far less than the specification requirements. Full article

This paper aims to provide a contribution to understanding the role of sludge macro-components (lipids, proteins and carbohydrates) on the yield/quality of bio-crude obtained via hydrothermal liquefaction (HTL). This was pursued by analysing the HTL process of real sludges and the mixtures thereof at different compositions, a topic that has been explored in a very limited way in the pertinent literature. The HTL experiments were run with municipal sludge, tannery sludge and a mixture of them in 25:75, 50:50 and 75:25 weight ratios in a batch reactor at 350 °C and for different residence times. The outcomes for a single sludge showed a greater bio-crude yield for the municipal one (42.5% at 10 min), which is linked to its significant carbohydrate content. The results obtained from the sludge mixtures suggested that a carbohydrate-to-protein mass ratio of 2:1 would maximise the bio-crude yield (average value of about 38%). Moreover, LC-MS and NMR analyses highlighted that the mixed sludges contributed to the formation of a higher number of compounds after the HTL treatment, with respect to the pure municipal or tannery sludge, with an increase in amine, alcohols and aromatic compounds. Full article

Building materials can enable the recycling of sewage sludge from tannery wastewater treatment by infiltration/percolation over coal and clay waste. The process avoids energy-intensive operations and yields a stable and environmentally friendly product. The sludge under study is mainly composed of SiO₂, CaO, Al₂O₃, and Fe₂O₃, which is convenient to replace the mortar in cement. Different mortars were made by substituting a variable amount of sludge, from 0 to 30%, into the standard cement. The microstructure and mechanical properties of the mortar specimens were characterized after curing for 7 days and 28 days. The best properties were obtained with 15% sludge. Above 15%, the strength decreases at an early stage, as confirmed by SEM and XRD analysis, with more voids and ettringites at larger sludge content. The leaching tests of the mortar confirm that the cumulative values of heavy metals are far below the Deutsch regulatory limits (NEN 7043), justifying retention of the metals in the matrix. Radiological assessment of the sludge mortars also confirms their safety with the values of naturally occurring radioactive materials, surface radon exhalation and annual effective dose far below the required limits. The study suggests that 15% sludge can be used to sustainably replace cement and meet building safety requirement standards. Full article

The main purpose of this study is to evaluate the Buddleja species bioaccumulation capacity for the phytoremediation of soils contaminated with chromium produced by tannery effluents. The soils evaluated were collected from the Añashuayco stream, located in Arequipa region. The soil samples were collected from four different locations, in order to determine the presence of total chromium through the Environmental Protection Agency analytical technique, method 3050B acid digestion of sediment, sludge and soil. Three soil samples were analyzed for each collected location. Additionally, two non-contaminated soil samples (control group) were also analyzed. A Buddleja species seedling was placed in each sample to be monitored monthly for up to 90 days. Then, the plant tissue analysis was carried out by the analytical method of atomic absorption spectrophotometry in order to determine the amount of bioaccumulated total chromium. As a result, the Buddleja species bioaccumulated 30.45%, 24.19%, 34.55% and 40.72% of total chromium per each soil sample location in a period of 90 days. Therefore, the Buddleja species can be considered as an alternative to remediate soils contaminated with total chromium that comes from tannery effluents. Full article

Successive applications of compost obtained from tannery sludge affected the soil microbial biomass and activity. However, the effect of this practice on the temporal stability of soil microbial properties is not known. This study evaluated the temporal stability of microbial biomass, respiration, and enzymes activities in soil with successive applications of compost obtained from tannery sludge. Soil samples (0–10 cm depth) were collected from sites with successive application of compost at the lowest (2.5 ton/ha) and highest (20 ton/ha) rates, including the control (0 ton/ha). Soil microbial biomass carbon (MBC) and nitrogen (MBN), respiration, dehydrogenase, and urease activities were evaluated at 0, 30-, 60-, 90-, and 150-days post-application. The soil microbial properties varied as per treatments and sampling time. The principal response curve showed higher variation of soil microbial properties in the treatment having highest rate of compost. This analysis showed dehydrogenase, urease, and MBC as the most responsive parameters. The temporal stability of soil microbial parameters showed highest values at the lowest rate of compost. This study showed that the successive application of compost contributed to a decrease in variation and increase in temporal stability of soil microbial properties at the lowest rate. Full article

In this study, a Life Cycle Assessment (LCA) was conducted on a project to clean up a heavy metals-contaminated site located in central Italy (Tuscany) in order to define the less impactful solution. The study evaluated the contamination in the soil, derived from the leaching of backfill materials composed of quarry aggregates and sintered granules referred to as “Keu”, a waste derived from the pyrolization of sewage sludge from the Tuscan tannery district, rich in chromium. Three action scenarios were compared, namely the no-action scenario, an excavation and landfill disposal scenario, and a permanent material capping and sealing scenario. The LCA results show the lowest impact for soil capping operations due to the high impacts of heavy metal emissions and landfilling of materials for the first and third scenarios. The third scenario has the lowest impact for ten of the eleven categories analyzed by the CML-IA baseline method. The only exception is the ozone layer depletion category due to the binder synthesis process used for the pavement to protect the membrane. Future studies could be devoted to the study of Keu, through extensive characterization, as well as a study of the fate of this material in landfills to define an appropriate process for future LCA analysis. Full article

Tannery sludge is disposed of in landfills as it is considered a special residue by the Italian legislation, creating pollution and waste. This paper aims at evaluating the performance of the anaerobic fermentation process to obtain short-chain fatty acids (SCFAs) from this waste. The assessment of the most appropriate conditions, in terms of pH, temperature, initial total solids (TSs) content, and application of oxidizing-thermal pretreatment has been developed. The batch test trials revealed that the combined microwave and hydrogen peroxide (MW-H₂O₂) pretreatment followed by thermophilic conditions gave the best results, in terms of the acidification yield (0.31 gCOD_SCFA/gVS₀) and maximal SCFA concentration (above 26 g COD_SCFA/L). In the tests conducted without pretreatment, the mesophilic temperature should be preferred since the acidification performances were comparable to or even better than their thermophilic counterparts. The SCFA composition analysis showed that in mesophilic fermentation, tannery sludge can generate up to 50% acetic acid (COD_Ac/COD_SCFA), if previously pretreated (MW-H₂O₂). This research acts as a forerunner for the appropriate handling of this resource, to employ it for the development of a new tannery industry focused on a circular approach, rather than to simply dispose of it in landfills. Full article

Landfills, old and abandoned mines, industrial sites, heaps, sludge ponds and other sources of pollution represent environmental threats and are characterized as chemical time bombs. This work is focused on the evaluation of soil contamination by risk elements using various indices (geoaccumulation index—I_geo, enrichment factor—EF, contamination factor—Cⁱ_f and degree of contamination—C_d). These selected agrarian problem areas are located in Slovakia, especially in the air pollution field of landfills consisting of power plant fly ash, tannery and footwear wastes, leachate (lúženec), iron ore slag, waste from metallurgy and sludge ponds in which coal sludge waste is deposited and waste from ore treatment. Nine research sites in the agrarian region of Slovak Republic were monitored. Ten risk elements (Fe, Mn, Zn, Cu, Co, Ni, Cr, Pb, Cd and Hg) and pH/H₂O were included in this study and were determined in surface soils (of 0.05 m to 0.15 m) using atomic absorption spectrometry (AAS). Our study showed the highest exceedance of the limit values of risk elements in the order Ni (51.85 times) > Co (25.47 times) > Cd (13.70 times) > Cu (12.78 times) > Cr (8.37 times) > Fe (8.26 times) > Hg (7.94 times) > Zn (5.71 times) > Pb (4.63 times). The content of risk elements increased based on the average values of I_geo in the order of Cr < Hg < Zn < Pb < Ni < Cu < Cd. I_geo values for cadmium indicated mild-to-extreme contamination at all sites. We found the most significant enrichment in the order of Cd > Cu > Pb > Ni > Zn > Hg > Cr. EF values for cadmium indicated extremely high enrichment; the Cⁱ_f and C_d values indicated a very high degree of soil contamination near the nickel smelter landfill, an industrial metallurgical plant and old but active mines. The studied areas pose a serious danger not only to the soil but also to groundwater and biota due to the prevailing low soil reaction, which increases the mobility of toxic elements. The study provides important results for the development of effective strategies for the control and remediation of endangered areas. Full article

This study examined the correlation between non-metallic organic tanning agents (NOTAs) and wastewater containing double-triazine (bistriazine). Specifically, high-throughput sequencing was used to analyze how the physical and chemical properties of the bistriazine-containing wastewater affected the microbial community. In total, 9995 operating taxonomy units (OTUs) were detected at a similarity level of 97%. According to the taxonomy results and relative bacterial richness, the non-metallic organic tanning agent (NOTA) wastewater communities showed significant differences. Clostridium sensu stricto and Turicibacter bacteria were dominant in NOTA T2, T3, and the blank control (KB) wastewater; Trichococcus and Aeromonas were dominant in NOTA T4; and Pseudomonas was dominant in T2, T4, and the blank control (KB). Thus, the addition of bistriazine ring derivatives altered the composition of the bacterial community. Furthermore, Spearman’s correlation analysis revealed a substantial correlation in the composition of the communities and the physicochemical properties of the wastewater. Acidocella and norank c Cyanobacteria correlated positively with Total Phosphorus (TP) (p ≤ 0.001) and Mycobacterium showed a positively held correlation with pH (p ≤ 0.05). Conversely, norank_f__Elev-16S-1332 indicated a negative correlation with TP, Total Nitrogen (TN), and Total Organic Carbon (TOC) (p ≤ 0.05), whereas Zoogloea correlated negatively with NH₃–N, TOC, and TN (p ≤ 0.05). Regarding water quality, a significant correlation between microbial communities and the physicochemical properties of bistriazine wastewater was also observed (p ≤ 0.05). We concluded that Trichococcus, Clostridium sensu stricto, Turicibacter, Pseudomonas, Intestinibacter, Acidocella, Bacillus, and Tolumonas showed a high tolerance for bistriazine wastewater, which could offer insight into its bioremediation. Full article

Anaerobic digestion is considered unsuitable for the bioremediation of tannery effluent due to process inhibition, mainly due to high concentrations of sulfur species, and the accumulation of ${\mathrm{H}}_2\mathrm{S}$ and/or ${\mathrm{NH}}_3$. This study using the standardized biochemical methane potential protocol showed that efficient processing is possible with slaughterhouse wastewater, provided sufficient functional biomass is present at the start of the process and the ${\mathrm{SO}}_4{}^{2-}$ concentration is below inhibition threshold. Methanogenic activity (K = 13.4–17.5 and µm = 0.15–0.27) and ${\mathrm{CH}}_4$ yields were high when reactors were operated ISR ≥ 3 and/or lower ${\mathrm{SO}}_4{}^{2-}$ ≤ 710 mg/L while high ${\mathrm{SO}}_4{}^{2-}$ ≥ 1960 mg/L and ISR < 3.0 caused almost complete inhibition regardless of corresponding ISR and ${\mathrm{SO}}_4{}^{2-}$. The theoretical optimum operating conditions (922 mg/L ${\mathrm{SO}}_4{}^{2-}$, ISR = 3.72) are expected to generate 361 mL biogas/gVS, 235 mL ${\mathrm{CH}}_4$/gVS with reduction efficiencies of 27.5% VS, 27.4% TS, 75.1% TOC, 75.6% ${\mathrm{SO}}_4{}^{2-}$, and 41.1% COD. This implies that tannery sludge will be reduced by about 27% (dry mass) and ${\mathrm{SO}}_4{}^{2-}$ by 76%, with a fraction of it recovered as ${\mathrm{S}}_0$. The models displayed a perfect fit to the cumulative ${\mathrm{CH}}_4$ yields with high precision in the order Logistic > Cone > modified Gompertz > first order. Full article

Aerobic granular sludge (AGS) with oversized diameter commonly affects its stability and pollutant removal. In order to effectively restrict the particle size of AGS, a sequencing batch reactor (SBR) with a spiny aeration device was put forward. A conventional SBR (R1) and an SBR (R2) with the spiny aeration device treating tannery wastewater were compared in the laboratory. The result indicates that the size of the granular sludge from R2 was smaller than that from R1 with sludge granulation. The spines and air bubbles could effectively restrict the particle size of AGS by collision and abrasion. Nevertheless, there was no significant change in mixed liquor suspended solids (MLSS) and the sludge volume index (SVI) in either bioreactors. The removal (%) of chemical oxygen demand (COD) and ammonia nitrogen (NH₄⁺-N) in these two bioreactors did not differ from each other greatly. The analysis of biological composition displays that the proportion of Proteobacteria decreased slightly in R2. The X-ray fluorescence (XRF) analysis revealed less accumulation of Fe and Ca in smaller granules. Furthermore, a pilot-scale SBR with a spiny aeration device was successfully utilized to restrict the diameter of granules at about 300 μm. Full article