Search Results (202)

Eutrophication driven by nitrogen and phosphorus discharge remains a critical global environmental challenge. This study developed a sustainable strategy for synergistic nutrient removal and recovery by fabricating MgO-coated biochar (Mg-MBC600) through co-pyrolysis of municipal sludge and sunflower stalk (300–700 °C). Systematic investigations revealed temperature-dependent adsorption performance, with optimal nutrient removal achieved at 600 °C pyrolysis. The Mg-MBC600 composite exhibited enhanced physicochemical properties, including a specific surface area of 156.08 m²/g and pore volume of 0.1829 cm³/g, attributable to magnesium-induced structural modifications. Advanced characterization confirmed the homogeneous dispersion of MgO nanoparticles (~50 nm) across carbon matrices, forming active sites for chemisorption via electron-sharing interactions. The maximum adsorption capacities of Mg-MBC600 for nitrogen and phosphorus reached 84.92 mg/L and 182.27 mg/L, respectively. Adsorption kinetics adhered to the pseudo-second-order model, indicating rate-limiting chemical bonding mechanisms. Equilibrium studies demonstrated hybrid monolayer–multilayer adsorption. Solution pH exerted dual-phase control: acidic conditions (pH 3–5) favored phosphate removal through Mg₃(PO₄)₂ precipitation, while neutral–alkaline conditions (pH 7–8) promoted NH₄⁺ adsorption via MgNH₄PO₄ crystallization. XPS analysis verified that MgO-mediated chemical precipitation and surface complexation dominated nutrient immobilization. This approach establishes a circular economy framework by converting waste biomass into multifunctional adsorbents, simultaneously addressing sludge management challenges and enabling eco-friendly wastewater remediation. Full article

The sludge pyrolysis technology for biochar production delivers dual environmental benefits, addressing both sludge disposal challenges and enabling environmental remediation through the utilization of the resultant biochar. However, the complex multi-step procedures and low catalyst output in previous studies constrain the practical implementation of this technology. A facile sludge pyrolysis method was constructed to achieve the batch production of municipal sludge biochar (MSB) in this study. Compared to municipal sludge (MS), the resultant MSB showed a higher BET surface area, more well-developed pore channel architecture, and plentiful active sites for activating peroxymonosulfate (PMS). Under the optimized conditions (C_MSB = C_PMS = 0.2 g/L), 93.34% of Acid Red G (ARG, 20 mg/L) was degraded after 10 min, posing an excellent rate constant of 0.278 min⁻¹. Additionally, MSB demonstrated excellent broad pH adaptability, ion interference resistance, reusability, and recyclability for ARG elimination. It was primary Fe sites that excited PMS to generate ${\mathrm{O}}_2^{•-}$ and Fe-oxo species (Fe^IV=O) for ARG degradation. The reaction process exhibited minimal heavy metal leaching, indicating limited environmental risk. Therefore, the practical applicability of the sludge biochar production, coupled with its scalable manufacturing capacity and exceptional catalytic activity, collectively demonstrated that this study established a viable pyrolysis methodology for municipal sludge, offering critical insights for sludge disposal and resource reutilization. Full article

This study explores innovative strategies for decarbonizing sludge thermal treatments used in electrical power generation, with a focus on integrating sensor technologies and artificial intelligence. Sludge, a carbon-intensive byproduct of wastewater treatment, presents both environmental challenges and opportunities for energy recovery. The paper provides a comprehensive analysis of thermal processes such as pyrolysis, gasification, co-combustion, and emerging methods, including hydrothermal carbonization and supercritical water gasification. It evaluates their carbon mitigation potential, energy efficiency, and economic feasibility, emphasizing the importance of catalyst selection, carbon dioxide capture techniques, and reactor optimization. The role of real-time monitoring via sensors and predictive modeling through artificial intelligence (AI) is highlighted as critical for enhancing process control and sustainability. Case studies and recent advances are discussed to outline future pathways for integrating thermal treatment with circular economy principles. This work contributes to sustainable waste-to-energy practices, supporting global decarbonization efforts and advancing the energy transition. Full article

Sewage sludge, as a by-product of wastewater treatment, poses severe environmental challenges due to its high moisture, ash, and heavy metal content. Thermochemical conversion technologies, including pyrolysis and gasification, offer promising pathways for transforming sludge into valuable products such as bio-oil, biochar, and syngas. This paper systematically reviews recent advancements in pyrolysis and gasification, focusing on process optimization and catalyst development to enhance product quality and energy recovery. In pyrolysis, factors such as temperature, residence time, and heating rate significantly influence product yields and properties, while catalytic and co-pyrolysis approaches further improve product structure and reduce environmental risks. In gasification, parameters like the equivalence ratio, steam-to-sludge ratio, and catalyst application are key to enhancing syngas yield and quality, with biomass co-gasification offering additional benefits. Despite substantial progress, commercialization remains challenged by high operational costs, catalyst durability, and environmental impacts. Future research should emphasize improving sludge pretreatment, optimizing thermochemical processes, developing efficient and cost-effective catalysts, and addressing critical issues such as bio-oil quality, tar management, and syngas purification to promote the industrial application of these technologies. Full article

Biochar, as an emerging biotechnology, has been widely used in the remediation of soil organic pollution, mainly by promoting the abundance of related degrading bacteria in soil. In this study, we explored the influence of sewage sludge biochars pyrolyzed at different temperatures of 300–700 °C (SSB₃₀₀-SSB₇₀₀) and addition rates (1% and 5%) on the atrazine biodegradation in soils. After a 21-day incubation, the application of 5% SSB₃₀₀ significantly increased soil catalase (CAT), urease activity, dissolved organic carbon (DOC), and electrical conductivity (EC). However, biochar amendment exhibited inhibitory effects on atrazine degradation in soils. The atrazine degradation ratio decreased with decreasing pyrolysis temperature and increasing addition rates. Further analysis found that there were two possible reasons for the significant decline of atrazine biodegradation in SSB₃₀₀ groups: (1) SSB₃₀₀ demonstrated higher adsorption capacity for atrazine compared to SSB₅₀₀ and SSB₇₀₀ and reduced atrazine bioavailability due to its stronger hydrophobic nature and more abundant surface functional groups; and (2) the SSB₃₀₀ significantly decreased the abundances of dominant atrazine-degraders (Arthrobacter and Pseudomonas) and atrazine-degrading genes (atzA, atzB, and trzN). Full article

Sludge-derived biochar (SDB) synthesized by the pyrolysis of sludge is gaining enormous interest as a sustainable solution to wastewater treatment and sludge disposal. Despite the proliferation of general biochar reviews, a focused synthesis on SDB-specific advances, particularly covering the recent surge in multifunctional wastewater treatment applications (2020–2025), receives little emphasis. In particular, a critical analysis of recent trends, application challenges, and future research directions for SDB is still limited. Unlike broader biochar reviews, this mini-review highlights the comparative advantages and limitations of SDB, identifies emerging integration strategies (e.g., bio-electrochemical systems, catalytic membranes), and outlines future research priorities toward enhancing the durability and environmental safety of SDB applications. Specifically, this review summarized the advances from 2020 to 2025, focusing exclusively on functional modifications, and practical applications of SDB across diverse wastewater treatment technologies involved in adsorption, catalytic oxidation, membrane integration, electrochemical processes and bio-treatment systems. Quantitative comparisons of adsorption capacities (e.g., >99% Cd2+ removal, >150 mg/g tetracycline adsorption) and catalytic degradation efficiencies are provided to illustrate recent improvements. The potential of SDB in evaluating traditional and emerging contaminant degradation among the Fenton-like, persulfate, and peracetic acid activation systems was emphasized. Integration with membrane technologies reduces fouling, while electrochemical applications, including microbial fuel cells, yield higher power densities. To improve the functionality of SDB-based systems in targeting contamination removal, modification strategies, i.e., thermal activation, heteroatom doping (N, S, P), and metal loading, played crucial roles. Emerging trends highlight hybrid systems and persistent free radicals for non-radical pathways. Despite progress, critical challenges persist in scalability, long-term stability, lifecycle assessments, and scale-up implementation. The targeted synthesis of this review offers valuable insights to guide the development and practical deployment of SDB in sustainable wastewater management. Full article

The conventional Fenton process generates large amounts of Fenton sludge during wastewater treatment. Achieving effective utilization of Fenton sludge and reducing its production remain pivotal challenges. In this study, Fenton sludge biochar catalysts (Cat) were prepared using Fenton sludge via pyrolysis. In addition, chemical oxygen demand (COD) from secondary effluent was removed by Fenton sludge biochar catalysts activated with H₂O₂/Fe(VI). Specifically, the removal efficiency of COD could reach 46.2% in the Cat−2/H₂O₂/Fe(VI) system under weakly alkaline conditions. The mechanistic analysis confirmed that high-valent iron, ^•OH, O₂^•−, and ¹O₂ all participate in the degradation process. Furthermore, a continuous-flow reactor was applied to treat secondary effluent, with COD decreasing from 65 mg/L to 36 mg/L. This study provides new insights into the resource utilization of Fenton sludge and the treatment of complex wastewater. Full article

The application of circular economy principles to the sustainable management of waste from the pulp industry presents significant environmental challenges. In this context, using biological sludge as a raw material for producing activated biochar (BC) emerges as a promising and sustainable alternative. This study evaluated the valorization of biological sludge through the synthesis of activated BC for the removal of color, chemical oxygen demand (COD), and conductivity from the industry’s effluent. BC was produced using chemical activation with phosphoric acid (H₃PO₄) and potassium hydroxide (KOH), followed by pyrolysis at 500 °C and 450 °C, respectively. A central composite rotational design (CCRD) was applied to optimize the process. The optimized BCs were characterized by proximate analysis, FTIR, BET surface area, higher heating value (HHV), and SEM. Adsorption assays showed that H₃PO₄-activated BC achieved removal efficiencies of 52.2% for color, 23.9% for COD, and 46.2% for conductivity at a dosage of 5 g L⁻¹. Conversely, KOH-activated BC did not perform effectively. The results highlight the influence of activation and pyrolysis on BC properties and confirm the potential of this approach for the tertiary treatment of industrial effluents, contributing to waste valorization and environmental sustainability. Full article

Sustainably produced hydrogen has the potential to substitute fossil fuels and significantly reduce CO₂ emissions. Fraunhofer UMSICHT develops a new thermochemical conversion technology to gasify ash-rich biogenic residues and waste materials that are difficult to treat with conventional gasifiers, enabling their conversion into higher-quality energy carriers such as hydrogen and syngas. Ash-rich feedstocks are difficult to convert in conventional gasification methods, as they tend to agglomerate and form slag, leading to blockages in the reactor and process disturbances. In this experimental study, hydrogen-rich syngas is produced from biogenic residual and waste materials (sewage sludge) using the Enhanced Carbon-To-X-Output (EXO) process. The EXO process is a three-stage thermochemical conversion process that consists of a combination of multi-stage gasification and a subsequent reforming step. The influence of temperature in the reforming step on the gas composition and hydrogen yield is systematically investigated. The reformer temperature of the process is gradually increased from 500 °C to 900 °C. The feedstock throughput of the pilot plant is approximately 10 kg/h. The results demonstrate that the temperature of the reforming step has a significant impact on the composition and yield of syngas as well as the hydrogen yield. By increasing the reformer temperature, the syngas yield could be enhanced. The hydrogen yield increased from 15.7 g_H2/kg_Feed to 35.7 g_H2/kg_Feed. The hydrogen content in the syngas significantly increased from 23.6 vol.% to 39 vol.%. The produced syngas can be effectively utilized for sustainable hydrogen production, as a feedstock for subsequent syntheses, or for power and heat generation. Full article

The pyrolysis of sewage sludge into biochar, enhanced by incorporating agriculture waste rich in inorganic minerals and lignocellulosic compounds, provides an effective approach for achieving sludge-harmless treatment and resourceful utilization. In this study, sewage sludge and maize straw-based biochar (SMB) was prepared using the co-pyrolysis method, and the effects of different application ratios (0%, 1%, 3%, and 5%, w/w) of SMB on soil properties, ryegrass growth, microbial community structure, and Pb content and speciation in the contaminated soil of constructed wetlands were investigated. The results showed that SMB had a high carbon content (28.58%) and was rich in functional groups (e.g., -C-O, -C-N). The results indicated that increasing SMB dosage (0–5% w/w) in Pb-contaminated soil elevated soil pH from 6.40 to 7.93, cation-exchange capacity (CEC) from 30.59 to 79.03 cmol/kg (+158%), and organic carbon content by 65% (from 176.79 mg/kg to 107.3 mg/kg), while reducing available phosphorus and potassium by 20% and 30%, respectively, resulting in a 6% decline in ryegrass leaf length. SMB application enriched Pb-resistant bacteria (e.g., Sphingomonas abundance increased from 10.3% to 11.2%) and enhanced Pb immobilization. After 55 days, the total soil Pb increased by 33%, and the residual fraction Pb significantly increased by 7.3% to 21.7%, driven by functional group complexation, ion exchange, pH, and CEC improvements. Full article

Improper management of anaerobic pig sludge poses significant environmental and health risks. Converting this waste into biochar to enhance methane production during anaerobic digestion (AD) presents an environmentally sound and circular solution, especially when the biochar is produced through co-pyrolysis with lignocellulosic biomass residues. This study first determined the co-pyrolysis biomass ratio (anaerobic sludge to lignocellulosic biomass) that caused the highest increase on methane yield. Subsequently, the effects of biochar dosage (6, 12, 18, 24, and 30 g/L) and particle size (0.5–1 cm, 212–355 µm, and <53 µm) on methane production were assessed. Biochar derived from up to 25 % anaerobic pig sludge increased methane yield by 74.49 ± 1.25 % without compromising its catalytic effect. Methane yield was significantly affected by both biochar dosage and particle size, with best results observed at dosages of 12–18 g/L. These findings highlight the feasibility of the co-pyrolysis of anaerobic pig sludge and lignocellulosic residues as an attractive circular solution for integrated waste management and energy production. Full article

In this study, an effective composite material, manganese-modified magnetic dual-sludge biochar (Mn@MDSBC), was developed for the adsorption of ciprofloxacin hydrochloride (CIP). This composite was prepared by means of a simple one-pot method, which involved the pyrolysis of iron-based waterworks sludge (IBWS) and paper mill sludge (PMS) loaded with manganese (Mn) under controlled conditions in a nitrogen atmosphere. The synthesized Mn@MDSBC was subjected to a comprehensive suite of characterization approaches, which included N₂ adsorption–desorption, X-ray diffraction (XRD), scanning electron microscopy (SEM), Fourier-transform infrared spectroscopy (FTIR), and X-ray photoelectron spectroscopy (XPS). Subsequently, static adsorption tests were conducted to investigate how different factors, including the initial solution pH, reaction time and temperature, CIP concentration, and ionic strength influence the adsorption of CIP by Mn@MDSBC. Mn@MDSBC had the maximum CIP adsorption capacity of 75.86 mg/g at pH 5, among the pH values ranging from 3 to 9. The pseudo-second order model provided the best description of the adsorption process, while the experimental data aligned more closely with the Langmuir equation than with the Freundlich model, indicating monolayer adsorption. The adsorption process was found to be non-spontaneous and exothermic according to thermodynamic analysis. The presence of Cl⁻ and SO₄²⁻ enhanced CIP adsorption, while PO₄³⁻ weakened it. After five cycles of reuse, Mn@MDSBC experienced a 17.17% loss in CIP adsorption capacity. The primary mechanisms for CIP removal by Mn@MDSBC were identified as physical and chemical adsorption, hydrogen bonding, and π-π stacking interactions. In summary, the study underscores the high efficiency of Mn@MDSBC as a composite material for CIP adsorption, highlighting its potential for application in wastewater treatment processes. Full article

This work investigates the adsorption of benzo[a]pyrene (BaP) using a charcoal adsorbent derived from sewage treatment plant sludge. BaP is a polycyclic aromatic hydrocarbon (PAH), carcinogenic to humans, which his used by the World Health Organization as a marker for all PAH mixtures. The charcoal was produced by the pyrolysis (500 °C, 4 h) of municipal sewage sludge. The resulting biochar presented mesoporous and oxygenated functional groups that are beneficial for the adsorption of benzo[a]pyrene. The material contained graphitic structures, suggesting potential sites for π–π interactions. The adsorption followed the Elovich kinetic model. A maximum adsorbed value of 60.8 µg g⁻¹ was achieved for an initial BaP concentration of 100 µg L⁻¹ of BaP at 298 K after 20 min. Parameters related to mass transfer phenomena, such as the intraparticle diffusion coefficient, were determined using the homogeneous solid diffusion model (HSDM). These experimental data demonstrate the great potential for computational fluid dynamics (CFD) applications. The value reached for the intraparticle diffusion coefficient was 1.63 × 10⁻¹³ m²s⁻¹. Adsorption equilibrium experiments showed that the Langmuir model was most suitable for experimental data, suggesting a monolayer molecular adsorption process. The results showed that charcoal can be employed as an effective material for removing BaP. Full article

The pyrolysis process of residues has emerged as a sustainable method for managing organic waste, producing biochars that offer significant benefits for agriculture and the environment. These benefits depend on the properties of the raw biomass and the pyrolysis conditions, such as washing and drying. This study investigated biochar production through slow pyrolysis at 300 °C, using eight biomass types, four being plant residues (PBR)—sugarcane bagasse, filter cake, sawdust, and stranded algae—and four non-plant-based residues (NPBR)—poultry litter, sheep manure, layer chicken manure, and sewage sludge. The physicochemical properties assessed included yield, carbon (C) and nitrogen (N) content, electrical conductivity, pH, macro- and micronutrients, and potentially toxic metals. Pyrolysis generally increased pH and concentrated C, N, phosphorus (P), and other nutrients while reducing electrical conductivity, C/N ratio, potassium (K), and sulfur (S) contents. The increases in the pH of the biochars in relation to the respective biomasses were between 0.3 and 1.9, with the greatest differences observed for the NPBR biochars. Biochars from sugarcane bagasse and sawdust exhibited high C content (74.57–77.67%), highlighting their potential use for C sequestration. Filter cake biochar excelled in P (14.28 g kg⁻¹) and micronutrients, while algae biochar showed elevated N, calcium (Ca), and boron (B) levels. NPBR biochars were rich in N (2.28–3.67%) and P (20.7–43.4 g kg⁻¹), making them ideal fertilizers. Although sewage sludge biochar contained higher levels of potentially toxic metals, these remained within regulatory limits. This research highlights variations in the composition of biochars depending on the characteristics of the original biomass and the pyrolysis process, to contribute to the production of customized biochars for the purposes of their application in the soil. Biochars derived from exclusively plant biomasses showed important aspects related to the recovery of carbon from biomass and can be preferred as biochar used to sequester carbon in the soil. On the other hand, biochars obtained from residues with some animal contributions are more enriched in nutrients and should be directed to the management of soil fertility. Full article

Novel Ni/SBA-15 catalysts were synthesised and their activity in the dry reforming of methane process was assessed. These materials were prepared into extrudates shaped like pellets and tested in a pyrolysis pilot plant fitted with a catalytic reactor for sewage sludge pyrolysis tar removal. The Ni/SBA-15 catalyst pellets remained highly active and stable throughout the test’s duration, converting 100% tar in the hot gas to smaller non-condensable gases, thereby increasing the pyrolysis gas fraction and eliminating the problematic tar in the vapour stream. Catalyst characterisation with Scanning Electron Microscopy (SEM), Energy-Dispersive X-ray (EDX) analysis, Transmission Electron Microscopy (TEM), and Thermogravimetric Analysis (TGA) confirmed that both the Ni/SBA-15-powered catalyst and the pellets were resistant to sintering and carbon deposition and remained highly active even with relatively high-level sulphur in the feed stream. The Ni/SBA-15 catalyst extrudates were prepared by mixing the powdered catalyst with varied amounts of colloidal silica binder and fixed amounts of methyl cellulose and water. The highest mechanical strength of the extrudates was determined to be of those obtained with 36% of the inorganic binder. The physical properties and catalytic activity of Ni/SBA-15 pellets with 36% colloidal silica were compared with the original powdered Ni/SBA-15 catalyst to assess the binder inhibitory effect, if any. The results confirmed that colloidal silica binder did not inhibit the desired catalyst properties and performance in the reaction. Instead, enhanced catalytic performance was observed. Full article