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Keywords = single and double composite layers

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27 pages, 38361 KB  
Article
Protecting RC Plate Subjected to Combined Effect of Blast and Fragments with ECC
by Tianming He, Xiaojuan Wang and Hongyuan Zhou
Buildings 2026, 16(10), 2005; https://doi.org/10.3390/buildings16102005 - 20 May 2026
Viewed by 161
Abstract
To improve the resistance of reinforced concrete (RC) plates against combined blast and fragment loading, the effectiveness of engineered cementitious composite (ECC) protective layers was investigated. Existing studies have mainly focused on single loading conditions, while the coupled effects and the influence of [...] Read more.
To improve the resistance of reinforced concrete (RC) plates against combined blast and fragment loading, the effectiveness of engineered cementitious composite (ECC) protective layers was investigated. Existing studies have mainly focused on single loading conditions, while the coupled effects and the influence of key ECC design parameters remain insufficiently understood. In this study, validated numerical models were developed to examine the effects of ECC thickness, compressive strength, and protective configuration on the structural response. The results show that ECC protection significantly mitigated damage and deformation, identifying thickness as the dominant factor. As the ECC thickness increased, the cratering area decreased from approximately 650,000 mm2 to nearly zero, and the central displacement was reduced from 32.2 mm to 18.7 mm (≈42% reduction). In contrast, increasing compressive strength from C30 to C70 resulted in only a limited reduction in displacement (26.6 mm to 23.9 mm). Regarding configuration, double-sided protection further reduced displacement to 19.7 mm (≈39% reduction) and effectively suppressed damage on both surfaces. Overall, the protective performance of ECC layers is governed primarily by thickness and configuration rather than compressive strength. These findings provide quantitative guidance for the design of ECC-strengthened RC structures under combined blast and fragment loading. Full article
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20 pages, 5516 KB  
Article
Development and Performance Assessment of Single- and Double-Layer TbAG:Ce and YAG:Ce Composite Scintillators on GAGG:Ce Substrates for Optimized α–γ Discrimination and Pulse-Shape Analysis
by Abdellah Bachiri, Agnieszka Syntfeld-Każuch, Vitalii Gorbenko, Sandra Witkiewicz-Lukaszek, Tetiana Zorenko, Yurii Syrotych, Lukasz Adamowski, Lukasz Swiderski, Vasyl Stasiv, Yaroslav Zhydachevskyy and Yuriy Zorenko
Materials 2026, 19(10), 2001; https://doi.org/10.3390/ma19102001 - 12 May 2026
Viewed by 300
Abstract
In this work, we report the fabrication and characterization of single-film and double-film composite epitaxial garnet structures based on single-crystalline films (SCFs) and bulk single-crystal (SC) scintillators for enhanced α–γ discrimination in mixed radiation fields. These composite scintillators consist of TbAG:Ce and YAG:Ce [...] Read more.
In this work, we report the fabrication and characterization of single-film and double-film composite epitaxial garnet structures based on single-crystalline films (SCFs) and bulk single-crystal (SC) scintillators for enhanced α–γ discrimination in mixed radiation fields. These composite scintillators consist of TbAG:Ce and YAG:Ce SCFs grown by liquid-phase epitaxy (LPE) on Czochralski-grown Gd3Ga2.5Al2.5O12 (GAGG:Ce) bulk SC substrates. Single- and double-film architectures were designed to optimize the energy absorption and pulse-shape discrimination (PSD) performance for low-penetrating α-particles and high-energy γ-rays. Energy calibration was performed using different γ-ray sources (57Co, 51Cr, and 137Cs), enabling the conversion of detector signals to a calibrated electron-equivalent energy scale (keVee). Integration gates were systematically optimized, yielding maximum figures of merit (FOM) of 1.4 for the GAGG:Ce SC substrate, 1.9 for the single-film composite, and 5.0 for the double-film composite, demonstrating a progressive improvement in α–γ discrimination with increasing structural complexity. Two-dimensional PSD density maps reveal well-separated α and γ events, with the highest separation observed for the double-film composite. These results indicate that the engineering of LPE-grown composites provides tunable scintillation decay profiles, enhanced temporal separation, and increased light yields, making them promising candidates for applications such as mixed radiation field detection, dosimetry, and radiation monitoring. Full article
(This article belongs to the Section Optical and Photonic Materials)
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19 pages, 6187 KB  
Article
Synthesis and Perspectives of Oriented Growth of Double-Perovskite Cs2SnI6 in the Presence of Antimony
by Shodruz T. Umedov, Anastasia V. Grigorieva, Egor V. Latipov, Alexander V. Dzuban, Alexander V. Knotko and Andrei V. Shevelkov
Nanomaterials 2026, 16(9), 553; https://doi.org/10.3390/nano16090553 - 30 Apr 2026
Viewed by 1207
Abstract
Vacancy-ordered double-perovskite Cs2SnI6 is known to be a good candidate for perovskite photovoltaics, as it is a light harvesting material which has potential both as an individual compound and as a component of a composite material. The compound is interesting [...] Read more.
Vacancy-ordered double-perovskite Cs2SnI6 is known to be a good candidate for perovskite photovoltaics, as it is a light harvesting material which has potential both as an individual compound and as a component of a composite material. The compound is interesting due to being free of atom sites in B cationic positions, making the lattice “breathable” and giving it optoelectronic characteristics that vary with dopants. Here, antimony was examined as a possible heterovalent dopant with an ionic radius larger than that of Sn4+. In practice, it has been found that most of the materials are composites of Cs2SnI6 and Cs3Sb2I9 phases. In the CsI–SnI4–SbI3 phase triangle, the melt crystallization process produced a layered (111)-oriented microstructure of crystallites with an increasing percentage of antimony. Two-dimensional perovskite materials look more promising in the decomposition of a solid solution to Cs2SnI6 and Cs3Sb2I9 phases than in heterophase nucleation. The observed effect of (111)-oriented growth could be translated to other inorganic halides to form new oriented films or single crystals of perovskite materials. Diffuse reflectance spectroscopy showed an additional absorption shoulder in the NIR region for all groups of compounds, most likely induced by point defects in I sublattices of Cs2SnI6. Expanding the Cs2SnI6 absorption range to the NIR region could lead to new perspectives for its application. Full article
(This article belongs to the Section Synthesis, Interfaces and Nanostructures)
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21 pages, 18914 KB  
Article
Optimization Design and Experimental Testing of Sound Insulation Performance for Silent Cabins
by Li Tang, Yicheng Lu, Meiping Sheng, Zhiwei Guo and Bin Lu
Appl. Sci. 2026, 16(6), 2996; https://doi.org/10.3390/app16062996 - 20 Mar 2026
Viewed by 505
Abstract
This study investigates the sound insulation performance of an anechoic chamber, exploring the influence patterns of different multilayer material combinations on wall sound insulation characteristics. Based on sound transmission theory, a predictive model for multilayer material wall sound insulation was established. The finite [...] Read more.
This study investigates the sound insulation performance of an anechoic chamber, exploring the influence patterns of different multilayer material combinations on wall sound insulation characteristics. Based on sound transmission theory, a predictive model for multilayer material wall sound insulation was established. The finite element method was employed to simulate the sound propagation characteristics of walls and glass doors with various material combinations. After validating the simulation results through a double-room method experiment, the material combination scheme for the anechoic chamber walls and glass doors was optimized. Based on this, a 1000 mm × 1000 mm × 2300 mm soundproof room prototype was designed and constructed. Its sound insulation performance under reverberant conditions was tested using the insertion loss method and compared with simulation data. Simultaneously, a hybrid calculation method combining low-frequency finite element analysis with high-frequency statistical energy analysis enabled precise and efficient prediction of the overall sound insulation performance of the soundproof room. Research revealed that single-pane glass with thicknesses between 5 and 20 mm conformed to the mass law, with sound insulation increasing by an average of 0.8 dB per additional millimeter. The 10 mm single-pane glass emerged as the optimal choice for the soundproof room’s glass door due to its ideal thickness and excellent low-to-mid-frequency sound insulation. The optimized wall structure featured compact thickness, outstanding low-frequency sound insulation, and balanced mid-to-high-frequency performance. Simulation and experimental results for the core frequency range of 63–1000 Hz showed high consistency, which validates the reliability of the theoretical model and simulation methodology within this frequency band. The deviation of simulation results from experimental data in the frequency range above 1000 Hz is mainly caused by acoustic leakage due to experimental sealing defects, and the high-frequency simulation results are only used for trend analysis rather than conclusion support. This study identifies the optimal multi-layer material combination for soundproof rooms, providing practical material strategies for acoustic design. It also reveals the sound insulation mechanisms of multi-layer composite structures. The findings offer significant reference for optimizing soundproofing materials and structures in architectural acoustics and transportation noise control. Full article
(This article belongs to the Special Issue Novel Advances in Noise and Vibration Control)
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42 pages, 3216 KB  
Review
A Review of Carbon Fiber Reinforced Polymer-Strengthened Steel Plate Techniques
by Yinger Zhang, Xi Peng, Hongfei Cao, Kangshuo Xia and Qiuwei Yang
Coatings 2026, 16(3), 358; https://doi.org/10.3390/coatings16030358 - 12 Mar 2026
Viewed by 634
Abstract
Carbon Fiber Reinforced Polymer (CFRP)-strengthened steel plate systems demonstrate remarkable advantages in civil engineering structural rehabilitation, with their overall performance critically reliant on the interfacial bond behavior between CFRP and steel plates. This paper systematically reviews the typical failure modes, key factors influencing [...] Read more.
Carbon Fiber Reinforced Polymer (CFRP)-strengthened steel plate systems demonstrate remarkable advantages in civil engineering structural rehabilitation, with their overall performance critically reliant on the interfacial bond behavior between CFRP and steel plates. This paper systematically reviews the typical failure modes, key factors influencing interfacial bond performance, and corresponding testing methodologies. Research indicates that interfacial shear stress dominates the failure process. Enhanced strengthening efficacy can be achieved by employing CFRP plates with optimized adhesive layer thickness (recommended 0.5–1.5 mm) and double-sided bonding configurations. Concurrently, substrate surface treatment and environmental factors (temperature–humidity, corrosion, etc.) significantly affect interfacial bond performance. Current research primarily focuses on the single-factor and strength failure performance of standard specimens, lacking a systematic understanding of the long-term durability and failure mechanisms of complex structures under multi-field coupling effects. This review further summarizes the distinctive features and application scenarios of innovative strengthening systems—including prestressed, unbonded, and shape memory alloy composite systems—to provide guidance for engineering selection and standardized design. Full article
(This article belongs to the Section Environmental Aspects in Colloid and Interface Science)
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20 pages, 6737 KB  
Article
Performance Testing and Evaluation of Double-Layer Pervious Concrete Based on Recycled Aggregates
by Wencan Jiao, Zhengyang Peng, Bin Ma, Chunyu Dai, Bin Gong and Zhen Huang
Materials 2026, 19(6), 1067; https://doi.org/10.3390/ma19061067 - 11 Mar 2026
Viewed by 387
Abstract
A double-layer pervious concrete composite structure incorporating recycled fine aggregates derived from construction waste was developed to advance ecological slope protection performance. Single-factor experimental investigations on single-layer pervious concrete examined the effects of recycled fine aggregate replacement ratios (0–60%) and water–cement ratios (0.27–0.39) [...] Read more.
A double-layer pervious concrete composite structure incorporating recycled fine aggregates derived from construction waste was developed to advance ecological slope protection performance. Single-factor experimental investigations on single-layer pervious concrete examined the effects of recycled fine aggregate replacement ratios (0–60%) and water–cement ratios (0.27–0.39) on material properties. The experimental results established 0.36 as the optimal water–cement ratio, while a 45% replacement ratio achieved an effective balance between permeability and compressive strength. Subsequently, parametric studies on double-layer composite concrete evaluated paste-to-coarse aggregate ratios ranging from 0.3 to 0.55. A paste-to-coarse aggregate ratio of 0.45 yielded optimal compressive strength while preserving favorable permeability characteristics, thereby achieving an effective balance between hydraulic and mechanical performance. Field tests of slope protection demonstrated that the double-layer configuration exhibited superior water retention capacity within the planting layer, while the fine particle layer effectively attenuated infiltration rates. Interlayer capillary mechanisms facilitated vertical moisture redistribution, ensuring equilibrated moisture distribution across soil strata. These findings provide a theoretical framework and experimental validation for implementing recycled fine aggregates in sustainable ecological slope protection engineering. Full article
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14 pages, 2016 KB  
Article
Enzymatic Degumming of Arachidonic Acid Oil Using Immobilized Phospholipase A1 on Hollow Double-Layer Mesoporous Silica Nanoparticles
by Xuefeng Li, Wenlong Yuan, Lin Mei, Yufei Zhang, Lei Ping, Mingming Zheng, Shengjiao Yu, Xi Du and Jun Wei
Molecules 2026, 31(5), 816; https://doi.org/10.3390/molecules31050816 - 28 Feb 2026
Viewed by 579
Abstract
This study explores the application of immobilized phospholipase A1 (PLA1) on hollow double-layer mesoporous silica nanoparticles (PLA1@NH2/C8-HdlMS) for the degumming of crude arachidonic acid (ARA) oil for the first time. The immobilized enzyme was comprehensively characterized, and the reaction [...] Read more.
This study explores the application of immobilized phospholipase A1 (PLA1) on hollow double-layer mesoporous silica nanoparticles (PLA1@NH2/C8-HdlMS) for the degumming of crude arachidonic acid (ARA) oil for the first time. The immobilized enzyme was comprehensively characterized, and the reaction conditions were optimized via single-factor experiments. Under the optimized conditions (enzyme dosage 0.3% w/w, 35 °C, water addition 3%, and reaction time 90 min), PLA1@NH2/C8-HdlMS achieved a remarkable phosphorus removal rate of 97.9%, reducing the phosphorus content from 441.21 mg/kg to 9.29 mg/kg in 90 min (well below the food-grade standard of <10 mg/kg). The fatty acid composition of the oil remained almost unchanged, while the oxidative induction time of the degummed oil significantly improved by 42%. Notably, PLA1@NH2/C8-HdlMS demonstrated broad applicability across crude oils, with initial phosphorus contents ranging from 294.98 mg/kg to 537.44 mg/kg, and it maintained ~93% of its initial activity after 11 reuse cycles. Compared to traditional hydration degumming (with a phosphorus removal rate of 56.3%), this enzymatic method offers superior efficiency at lower temperatures, minimizing energy consumption and the thermal degradation of ARA. This green, efficient, and sustainable method for degumming heat-sensitive oils offers significant potential for the industrial application of high-quality functional oils by preserving PUFA integrity and reducing environmental impact. Full article
(This article belongs to the Section Food Chemistry)
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16 pages, 3618 KB  
Review
Recent Advances in Electrocatalytic Ammonia Synthesis: Integrating Electrolyte Effects, Structural Engineering, and Single-Atom Platforms
by HyungKuk Ju, Hyuck Jin Lee and Sungyool Bong
Catalysts 2026, 16(2), 149; https://doi.org/10.3390/catal16020149 - 3 Feb 2026
Viewed by 1118
Abstract
The pursuit of sustainable ammonia production has accelerated the development of electrocatalytic pathways capable of operating under ambient conditions with renewable electricity. Recent studies have revealed that the efficiency and selectivity of both electrochemical nitrogen reduction reaction (eNRR) and nitrate reduction reaction (eNO [...] Read more.
The pursuit of sustainable ammonia production has accelerated the development of electrocatalytic pathways capable of operating under ambient conditions with renewable electricity. Recent studies have revealed that the efficiency and selectivity of both electrochemical nitrogen reduction reaction (eNRR) and nitrate reduction reaction (eNO3RR) are not governed solely by catalyst composition, but by the synergistic interplay among electrolyte identity, interfacial solvation structure, and catalyst architecture. Hydrated cations such as Li+ profoundly reshape the electric double layer, polarize interfacial water, and lower activation barriers for key proton–electron transfer steps, thereby redefining the electrolyte as an active promoter. Parallel advances in structural engineering, including alloying, heteroatom doping, controlled defect formation, and nanoscale morphological control, have enabled the optimization of intermediate adsorption energies while simultaneously suppressing competing hydrogen evolution. In addition, the emergence of metal–organic-framework (MOF)-derived single-atom catalysts has demonstrated that atomically dispersed transition-metal centers anchored within dynamically adaptable matrices can deliver exceptional Faradaic efficiencies, high turnover rates, and long-term operational durability. These developments highlight a unified strategy in which electrolyte–catalyst coupling, rational structural modification, and atomic-scale design principles converge to enable predictable and high-performance ammonia electrosynthesis. This review integrates mechanistic insights across these domains and outlines future directions for translating molecular-level understanding into scalable technologies for green ammonia production. Full article
(This article belongs to the Special Issue Catalytic Technologies for Sustainable Energy Conversion)
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16 pages, 5786 KB  
Article
Advancing Circular Composite Strategies by Vitrimer-Enabled Reuse of Unidirectional Laminates
by Jannick Fuchs, Nico Schuhmann, Jonathan Alms and Christian Hopmann
Polymers 2026, 18(2), 300; https://doi.org/10.3390/polym18020300 - 22 Jan 2026
Cited by 1 | Viewed by 597
Abstract
To efficiently reuse endless fibre-reinforced composites after their life cycle, the recovery of endless fibres including matrix material with subsequent reprocessing in their original state is desirable. Thanks to their covalent adaptive networks, vitrimers offer ideal properties for enabling new repair and circular [...] Read more.
To efficiently reuse endless fibre-reinforced composites after their life cycle, the recovery of endless fibres including matrix material with subsequent reprocessing in their original state is desirable. Thanks to their covalent adaptive networks, vitrimers offer ideal properties for enabling new repair and circular strategies for composites. In order to evaluate the detachability—meaning the separation of single laminate layers—and recycling potential for continuous fibre reinforcement, process routes and quality parameters must be established. In this study, the double cantilever beam test is used to test the adhesion based on the detachment of continuous fibre layers, and the interlaminare fracture toughness of mode I (GIC) is measured as a parameter for the required energy for detachment. It was shown that GIC increases above the vitrimer transition temperature and is higher than for reference specimens with an epoxy matrix. Surface roughness is measured to determine the mechanical and thermal degradation of the chemical network structure and additionally shows fibre cracking and defects in fibre–matrix interfaces. This allows the recycling process to be evaluated up to the production of a second generation, with the aim of identifying the recycling potential of the vitrimer matrix and implementing it for industrial processes. An efficient recycling strategy of the continuous fibre-reinforced vitrimers was thus demonstrated by hot pressing at 190 °C for 45 min, giving vitrimer samples a second life. Full article
(This article belongs to the Section Innovation of Polymer Science and Technology)
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12 pages, 5511 KB  
Article
Low Temperature Effect of Resistance Strain Gauge Based on Double-Layer Composite Film
by Mengqiu Li, Zhiyuan Hu, Fengming Ye, Jiaxiang Wang and Zhuoqing Yang
Micromachines 2026, 17(1), 114; https://doi.org/10.3390/mi17010114 - 15 Jan 2026
Viewed by 522
Abstract
Strain gauges play a crucial role in numerous fields such as bridge and building structural health monitoring. However, traditional strain gauges generate spurious signals due to the temperature effect, which in turn affects their measurement accuracy. Herein, we propose a resistance strain gauge [...] Read more.
Strain gauges play a crucial role in numerous fields such as bridge and building structural health monitoring. However, traditional strain gauges generate spurious signals due to the temperature effect, which in turn affects their measurement accuracy. Herein, we propose a resistance strain gauge based on a double-layer composite film, which is characterized by an adjustable resistance temperature coefficient (TCR), an ultra-near-zero temperature effect, and good TCR repeatability. It is precisely through the combination of materials with positive and negative TCR, leveraging their opposing temperature resistance characteristics, that a low temperature effect has been achieved. Compared with the single-layer alloy-based strain gauge, the developed strain gauge based on double-layer composite film has greatly reduced sensitivity to temperature interference, and its TCR can be reduced to a ultra-near-zero value, approximately 0.8 ppm/°C, while the stability of TCR is excellent. In addition, the gauge factor of the strain gauge is 1.83, and it maintains excellent linearity. This work fully highlights the potential application value of the developed strain gauge in stress monitoring of bridges and building structures. Full article
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33 pages, 12059 KB  
Article
Determination of Mechanical Properties of Single and Double-Layer Intraply Hybrid Composites Manufactured by Hand Lay-Up Method
by Mohsen Shams and Ferit Cakir
Polymers 2026, 18(2), 188; https://doi.org/10.3390/polym18020188 - 9 Jan 2026
Cited by 2 | Viewed by 1005
Abstract
This study experimentally evaluates the mechanical and microstructural performance of single- and double-layer intraply hybrid composite (IRC) laminates produced using the hand lay-up method, focusing on Glass–Aramid (GA), Aramid–Carbon (AC), and Carbon–Glass (CG) configurations. Tensile, flexural, compressive, and density tests were conducted in [...] Read more.
This study experimentally evaluates the mechanical and microstructural performance of single- and double-layer intraply hybrid composite (IRC) laminates produced using the hand lay-up method, focusing on Glass–Aramid (GA), Aramid–Carbon (AC), and Carbon–Glass (CG) configurations. Tensile, flexural, compressive, and density tests were conducted in accordance with relevant ASTM standards to assess the influence of hybrid type and layer number under field-representative manufacturing conditions. Microstructural investigations were performed using optical microscopy and scanning electron microscopy (SEM) to identify fabrication-induced imperfections and their relationship to mechanical behavior. The results demonstrate that increasing the laminate configuration from single to double layer significantly enhances mechanical performance across all hybrid types. Double-layer AC laminates exhibited the highest tensile strength (330.4 MPa) and Young’s modulus (11.93 GPa), corresponding to improvements of approximately 85% and 59%, respectively, compared to single-layer counterparts. In flexural loading, the highest strength was observed in double-layer CG laminates (97.14 MPa), while compressive strength was maximized in double-layer AC laminates (34.01 MPa), indicating improved stability and resistance to compression-driven failure. Statistical analysis confirmed that layer number is the dominant parameter governing mechanical response, exceeding the influence of hybrid configuration alone. Microstructural observations revealed fiber misorientation, incomplete resin impregnation, and localized voids inherent to manual fabrication. However, these imperfections were consistently distributed across all specimens and did not obscure comparative mechanical trends. Coefficients of variation generally remained below 10%, indicating acceptable repeatability despite non-ideal manufacturing conditions. Full article
(This article belongs to the Special Issue Fiber-Reinforced Polymer Composites: Progress and Prospects)
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22 pages, 5137 KB  
Article
Thermal and Hygric Behavior of Bio-Based Building Dual Walls
by Kenza Sidqui, Yousra Taouirte, Kaoutar Zeghari, Ionut Voicu, Anne-Lise Tiffonnet, Michael Marion and Hasna Louahlia
Buildings 2026, 16(1), 83; https://doi.org/10.3390/buildings16010083 - 24 Dec 2025
Viewed by 791
Abstract
Biosourced materials made of a combination of raw earth and fibers are attracting increasing interest for low-carbon construction due to their reduced environmental impact and good thermal and hygric performance. This study investigates several soil–fiber composites selected and formulated at different densities to [...] Read more.
Biosourced materials made of a combination of raw earth and fibers are attracting increasing interest for low-carbon construction due to their reduced environmental impact and good thermal and hygric performance. This study investigates several soil–fiber composites selected and formulated at different densities to assess their thermal conductivity, enabling the selection of two complementary materials: a structural earthen mix and a lightweight insulating mix. Experimental measurements were taken under controlled conditions and used to characterize heat and moisture fluxes, and numerical calculations were carried out to evaluate the performance of single and double-layer wall configurations. The results showed that an increase in thermal gradients accelerates vapor migration and alters the internal distribution of moisture. The evaluation of wall configurations demonstrated that placing the earthen insulating layer externally optimizes thermal fluxes and eliminates condensation risks at the interface between materials, while internal insulation can be sensitive to hygrothermal gradients and prone to moisture accumulation. The combined experimental–numerical approach provides new insights into high-performance designs of bio-based earthen envelopes, establishing guidelines for minimizing moisture-related risks in low-carbon building systems. Full article
(This article belongs to the Section Building Energy, Physics, Environment, and Systems)
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18 pages, 8349 KB  
Article
Interfacial Gradient Optimization and Friction-Wear Response of Three Architectures of Ni-Based Cold Metal Transfer Overlays on L415QS Pipeline Steel
by Bowen Li, Min Zhang, Mi Zhou, Keren Zhang and Xiaoyong Zhang
Coatings 2025, 15(12), 1492; https://doi.org/10.3390/coatings15121492 - 18 Dec 2025
Viewed by 543
Abstract
Pipeline steels under cyclic loading in corrosive environments are prone to wear and corrosion–wear synergy. Low-dilution, high-reliability Ni-based Cold Metal Transfer (CMT) overlays are therefore required to ensure structural integrity. In this work, three overlay architectures were deposited on L415QS pipeline steel: a [...] Read more.
Pipeline steels under cyclic loading in corrosive environments are prone to wear and corrosion–wear synergy. Low-dilution, high-reliability Ni-based Cold Metal Transfer (CMT) overlays are therefore required to ensure structural integrity. In this work, three overlay architectures were deposited on L415QS pipeline steel: a single-layer ERNiFeCr-1 coating, a double-layer ERNiFeCr-1/ERNiFeCr-1 coating, and an ERNiCrMo-3 interlayer plus ERNiFeCr-1 working layer. The microstructure, interfacial composition gradients, and dry sliding wear behavior were systematically characterized to clarify the role of interlayer design. The single-layer ERNiFeCr-1 coating shows a graded transition from epitaxial columnar grains to cellular/dendritic and fine equiaxed grains, with smooth Fe dilution, Ni–Cr enrichment, and a high fraction of high-angle grain boundaries, resulting in sound metallurgical bonding and good crack resistance. The double-layer ERNiFeCr-1 coating contains coarse, strongly textured columnar grains and pronounced interdendritic segregation in the upper layer, which promotes adhesive fatigue and brittle spalling and degrades wear resistance and friction stability. The ERNiCrMo-3 interlayer introduces continuous Fe-decreasing and Ni-Cr/Mo-increasing gradients, refines grains, suppresses continuous brittle phases, and generates dispersed second phases that assist crack deflection and load redistribution. Under dry sliding, the tribological performance ranks as follows: interlayer + overlay > single-layer > double-layer. The ERNiCrMo-3 interlayer system maintains the lowest and most stable friction coefficient due to the formation of a dense tribo-oxidative glaze layer. These results demonstrate an effective hierarchical alloy-process design strategy for optimizing Ni-based CMT overlays on pipeline steels. Full article
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15 pages, 5011 KB  
Article
Research on Ultrasonic Focusing Stacked Transducers for Composite
by Yi Bo, Jie Li, Shunmin Yang, Chenju Zhou and Yutao Tian
Sensors 2025, 25(19), 6179; https://doi.org/10.3390/s25196179 - 6 Oct 2025
Cited by 1 | Viewed by 1155
Abstract
Most existing carbon fiber composite materials are formed by high-temperature molding of multiple layers of fiber cloth. During the manufacturing and usage processes, materials are prone to defects such as voids, delamination, and inclusions, which seriously threaten their service life and safety performance. [...] Read more.
Most existing carbon fiber composite materials are formed by high-temperature molding of multiple layers of fiber cloth. During the manufacturing and usage processes, materials are prone to defects such as voids, delamination, and inclusions, which seriously threaten their service life and safety performance. Ultrasonic testing is currently a widely adopted method for detecting defects in carbon fiber composite materials. However, existing narrow-pulse ultrasonic transducers often have to sacrifice emission energy to achieve narrow-pulse emission, which results in their limited ability to penetrate thicker carbon fiber composite materials. To address this issue, this paper proposes the design of a focused laminated transducer. By stacking and bonding lead titanate piezoelectric wafers and using a concave lens made of organic glass to focus ultrasonic waves, the emission sound intensity of the ultrasonic transducer is enhanced. The simulation results show that the designed focused double-stack transducer has a directivity gain that is 4.49 dB higher than that of the traditional single-piezoelectric-wafer transducer. The transducer fabricated based on this design has successfully achieved effective detection of internal defects in carbon fiber composite materials. Full article
(This article belongs to the Section Fault Diagnosis & Sensors)
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37 pages, 6941 KB  
Article
Investigating the Thermal Properties of Structural Partitions Produced Using Additive Technology (3D Printing) from Biodegradable Materials for Use in Construction
by Beata Anwajler, Arkadiusz Wieleżew, Krystian Grabowski, Tullio de Rubeis, Dario Ambrosini, Ewa Zdybel and Ewa Tomaszewska-Ciosk
Materials 2025, 18(18), 4379; https://doi.org/10.3390/ma18184379 - 19 Sep 2025
Cited by 3 | Viewed by 1827
Abstract
Advancements in material technologies and increasingly stringent thermal insulation requirements are driving the search for innovative solutions to serve as an alternative to traditional insulating materials. Using 3D printing techniques to produce thermal insulation opens up new possibilities for creating structures, geometries, and [...] Read more.
Advancements in material technologies and increasingly stringent thermal insulation requirements are driving the search for innovative solutions to serve as an alternative to traditional insulating materials. Using 3D printing techniques to produce thermal insulation opens up new possibilities for creating structures, geometries, and shapes from a variety of raw materials, ranging from synthetic polymers to biodegradable composites. This study aimed to develop a modern thermal insulation barrier with a comparable thermal conductivity to conventional materials to enhance the energy efficiency of buildings. Cellular materials based on the Kelvin cell were fabricated using additive manufacturing via 3D SLS printing from a composite consisting of a biodegradable material (TPS) and a recyclable polymer (PA12). The printed cellular structural partitions were tested for their thermal insulation properties, including thermal conductivity coefficient, thermal transmittance (U-value), and thermal resistance. The best thermal insulation performance was demonstrated by a double-layer partition made from TPS + PA12 at a mass ratio of 5:5 and with a thickness of 60 mm. This sample achieved a thermal conductivity of λ = 0.026 W/(m·K), a thermal resistance of R = 2.4 (m2·K)/W, and a thermal transmittance of U = 0.42 W/(m2·K). Cellular partition variants with the most favorable properties were incorporated into building thermal balance software and an energy simulation was conducted for a single-family house using prototype insulating materials. This enabled an assessment of their energy efficiency and cost-effectiveness. Full article
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