Search Results (133)

The following investigation presents concrete cement obtained with the Viterbo O’Reilly Diaz method, introduced to quantify the concrete mixture by using an aggregate gradation method. This research uses this procedure to decrease the amount of cement in the mix, thus reducing the CO₂ footprint and production costs, which directly impact the environmental and economical sustainability of the material. The formulations used structural and general use Portland cements. As aggregates, fine sand and 3/4” gravel were included. Several characterization techniques were used, including granulometry testing for the aggregates, compression strength testing for the concrete samples, and granulometry testing for the raw materials. Compressive tests were conducted on samples after 28 days of curing, while scanning electron microscopy (SEM) with energy-dispersive spectroscopy (EDS) was used to understand the microstructure. The results revealed the optimal amounts of water, cement, and aggregates. Combinations of fine and coarse aggregates were determined as well. The main novelty in this manuscript is the use of the Viterbo O’Reilly mix design method to innovatively enhance concrete mixes by analyzing material properties and behavior in detail, an unexplored method in the literature. This research considers not only strength but also durability and workability, using mathematical tools for data analysis. This data-driven approach ensures effective aggregate gradation towards sustainability when compared to other traditional methods. Full article

Quality requirements for mineral aggregate for concrete used to construct pavement for busy highways are high because of the fatigue traffic loads and environmental exposure. The use of local aggregate for infrastructure projects could result in important sustainability improvements, provided that the concrete’s durability is assured. The objective of this study was to identify the potential alkaline reactivity of local greywacke aggregate and select appropriate mitigation measures against the alkali–silica reaction. Experimental tests on concrete specimens were performed using the miniature concrete prism test at 60 °C. Mixtures of coarse greywacke aggregate up to 12.5 mm with natural fine aggregate of different potential reactivity were evaluated in respect to the expansion, compressive strength, and elastic modulus of the concrete. Two preventive measures were studied—the use of metakaolin and slag-blended cement. A moderate reactivity potential of the greywacke aggregate was found, and the influence of reactive quartz sand on the expansion and instability of the mechanical properties of concrete was evaluated. Both crystalline and amorphous alkali–silica reaction products were detected in the cracks of the greywacke aggregate. Efficient expansion mitigation was obtained for the replacement of 15% of Portland cement by metakaolin or the use of CEM III/A cement with the slag content of 52%, even if greywacke aggregate was blended with moderately reactive quartz sand. It resulted in a relative reduction in expansion by 85–96%. The elastic modulus deterioration was less than 10%, confirming an increased stability of the elastic properties of concrete. Full article

This study investigates the influence of varying water-to-cement (W/C) ratios and fine aggregate compositions on the performance of concrete incorporating expanded perlite aggregate (EPA) as a lightweight alternative to natural sand. A total of eighteen concrete mixes were produced, each with different W/C ratios and fine-to-coarse aggregate (FA/CA) ratios, and evaluated for workability, compressive strength, flexural and tensile strength, water absorption, density, and thermal conductivity. Perlite was used to fully replace natural sand in half of the mixes, allowing a direct assessment of its effects across low-, medium-, and high-strength concrete formulations. The results demonstrate that EPA can improve workability and reduce both density and thermal conductivity, with variable impacts on mechanical performance depending on the W/C and FA/CA ratios. Notably, higher cement contents enhanced the internal curing effect of perlite, while lower-strength mixes experienced a reduction in compressive strength when perlite was used. These findings suggest that expanded perlite can be effectively applied in structural and non-structural concrete with optimized mix designs, supporting the development of lightweight, thermally efficient concretes. Mixture W16-100%EPS was considered the ideal mix because its compressive strength at the age of 65 days 44.2 MPa and the reduction in compressive strength compared to the reference mix 14% and the reduction in density 5.4% compared with the reference mix and the reduction in thermal conductivity 14% compared with the reference mix. Full article

The durability and fire resilience of concrete structures are increasingly critical in modern construction, particularly under elevated-temperature exposure. With this context, the current study explores the thermal and microstructural characteristics of geopolymer-based ultra-high-performance concrete (G-UHPC) incorporating quartz powder (QP) and silica fume (SF) after exposure to elevated temperatures. SF was used at 15% and 30% to partially replace the precursor material, while QP was used at 25%, 30%, and 35% as a partial replacement for fine sand. The prepared specimens were exposed to 200 °C, 400 °C, and 800 °C, followed by air cooling. Mechanical strength tests were conducted to evaluate compressive and flexural strengths, as well as failure patterns. Microstructural changes due to thermal exposure were assessed using scanning electron microscopy (SEM) and energy-dispersive X-ray spectroscopy (EDS). Among the prepared mixtures, the 30SF35QP mixture exhibited the highest compressive strength (156.0 MPa), followed by the 15SF35QP mix (146.83 MPa). The experimental results demonstrated that G-UHPC underwent varying levels of thermal degradation across the 200–800 °C range yet displayed excellent resistance to thermal spalling. At 200 °C, compressive strength increased due to enhanced geopolymerization, with the control mix showing a 29.8% increase. However, significant strength reductions were observed at 800 °C, where the control mix retained only 30.8% (32.0 MPa) and the 30SF25QP mixture retained 28% (38.0 MPa) of their original strengths. Despite increased porosity and cracking at 800 °C, the 30SF35QP mixture exhibited superior strength retention due to its denser matrix and reduced voids. The EDS results confirmed improved gel stability in the 30% SF mixtures, as evidenced by higher silicon content. These findings suggest that optimizing SF and QP content significantly enhances the fire resistance and structural integrity of G-UHPC, providing practical insights for the design of sustainable, high-performance concrete structures in fire-prone environments. Full article

Mobilisation of in situ fine particles within oil sands reservoirs plays a critical role in permeability reduction and pore throat blockage, ultimately impairing reservoir performance and diminishing well productivity during thermal recovery operations. Variations in reservoir fluid conditions, such as changes in salinity and temperature, trigger the detachment, transport, and redeposition of fines within porous media. This study introduces a novel high-pressure high-temperature (HP-HT) sand retention testing (SRT) facility designed for evaluating formation damage by fines migration in SAGD producer wells, under salinity change and elevated temperature conditions. Such an integrated approach accounting for conditions closer to near-wellbore SAGD producers has not been explored in previous SRT methodologies. Laboratory tests were conducted on synthetic sand mixtures replicating the particle size distribution (PSD) and sand composition of the McMurray Formation, packed over a slotted liner coupon as a common sand control device used in SAGD producer wells. Produced fines concentration analysis, permeability measurements, and post-mortem retention profile analysis were employed to explain the fines transport mechanisms. The results highlighted the influence of repulsive electrostatic forces in mobilising, transport mechanisms and retention of fine particles at elevated temperature and low salinity conditions. The findings of this paper provide a deeper understanding of fines migration in SAGD reservoirs, delivering insights for optimising field strategies to mitigate fines-related flow restrictions and enhance bitumen recovery efficiency. Full article

This study investigates the potential for sustainable concrete production using industrial by-products: used foundry sand (UFS) and coal bottom ash (CBA). These materials were partially substituted for natural aggregates to reduce environmental impact and promote circular economy practices. UFS was used as a replacement for fine aggregate, while both fine and coarse CBA were tested as substitutes for sand and gravel, respectively. The materials were characterized using X-ray diffraction (XRD), scanning electron microscopy (SEM), and energy-dispersive X-ray spectroscopy (EDS) to evaluate their mineralogical and microstructural properties. Six concrete mixtures were prepared with varying replacement levels (up to 70% total aggregate substitution) at a constant water-to-cement ratio of 0.50. Compressive strength tests were conducted at 28 days, supported by microstructural observations. Results showed that high levels of UFS and CBA led to reduced strength, mainly due to weak interfacial bonding and porous ash particles. However, moderate replacement levels (e.g., 20% fine CBA) maintained high strength with good structural integrity. The study concludes that both UFS and CBA can be used effectively in concrete when carefully dosed. The findings support the use of industrial waste in construction, provided that material properties are well understood and replacement levels are optimized. Full article

The construction industry generates large amounts of waste and high CO₂ emissions, especially from cement production. Sustainable alternatives, such as geopolymers, help reduce these impacts by promoting eco-friendly materials. This study aimed to develop geopolymer mortar using ignimbrite (IG) residues from the Arequipa region, Peru, combined with metakaolin (MK). The raw materials were characterized by X-ray diffraction (XRD), X-ray fluorescence (XRF), Fourier transform infrared spectroscopy (FTIR), and scanning electron microscopy (SEM) with energy dispersive spectroscopy (EDS) to assess the chemical composition, structure, and morphology. Geopolymeric mortars were synthesized with varying MK/IG ratios while maintaining a fixed fine sand proportion. An activating solution of 9 mol/L NaOH was used with different liquid-to-solid ratios. Geopolymers cured at room temperature for 28 days exhibited lower compressive strength than those dried at 50 °C for 48 h or sequentially at 50 °C for 48 h followed by 90 °C for 12 h. The highest IG-content mixture achieved a compressive strength of 18 MPa, while the MK-based geopolymer reached 12 MPa, both under high-temperature curing. An increase in the SiO₂/Al₂O₃ molar ratio was also associated with improved mechanical performance, reinforcing the influence of precursor composition on geopolymerization. These results highlight the potential of regional ignimbrite for the production of geopolymer mortar, promoting sustainable and innovative building materials. Full article

In light of the global raw material crisis and the ongoing degradation of the natural environment, this study provides a significant contribution to the advancement of the circular economy in the construction sector. The authors conducted a comprehensive analysis of the feasibility of using waste sands originating from wastewater treatment plants as substitutes for natural fine aggregates in concrete mixtures. The investigation included the evaluation of the physicochemical, environmental, and mechanical properties of the analyzed waste sands. The results demonstrate a high application potential for sewer cleaning sand (SC), which, in its current form, can be used in non-structural applications. The key advantages of the sand that was examined include a high sand-equivalent value (98.2%), low contents of impurities (LOI < 1.5%), and a favorable chemical composition. Leaching tests for harmful substances, including heavy metals, for both the sand and the mortar samples, did not indicate any significant environmental risk. One principal conclusion of the study is the identification of the possibility of closing the waste life cycle at the wastewater treatment plant stage, which could significantly contribute to the reduction of landfilled waste volumes and operational costs. Full article

Over the past several decades, extensive research has advanced the understanding of liquefaction in clean sands and sand–silt mixtures under seismic loading. However, the influence of plastic (i.e., clayey) fines on the liquefaction behavior of sandy soils remains less well understood. This study investigates how the quantity and plasticity of fines affect both the susceptibility to liquefaction and the resulting failure mode. A series of stress-controlled cyclic triaxial tests were conducted on sand specimens containing varying proportions of non-plastic silt, kaolinite, and bentonite. Specimens were prepared at a constant relative density with fines content ranging from 0% to 37%. Two liquefaction modes were examined: flow liquefaction, characterized by sudden and large strains under undrained conditions, and cyclic mobility, which involves gradual strain accumulation without complete strength loss. The results revealed a clear relationship between soil plasticity and liquefaction mode. Specimens containing non-plastic fines or fines with a liquid limit (LL) below 20% and a plasticity index (PI) of 0 exhibited flow liquefaction. In contrast, specimens with LL > 20% and PI ≥ 7% consistently displayed cyclic mobility behavior. These findings help reconcile the apparent contradiction between laboratory studies, which often show increased liquefaction susceptibility with plastic fines, and field observations, where clayey soils frequently appear non-liquefiable. The study emphasizes the critical role of plasticity in determining liquefaction type, providing essential insight for seismic risk assessments and design practices involving fine-containing sandy soils. Full article

The utilization of aeolian sand (AS) as a substitute for river sand (RS) in ultra-high-performance concrete (UHPC) offers a sustainable solution to address natural sand resource shortages while enhancing AS utilization. This study systematically evaluates the influence of AS content (0–100% RS replacement by mass) on the workability, mechanical properties, and microstructure of UHPC under different curing regimes. All mixtures incorporate 0.65% by volume of straight steel fibers to ensure adequate fiber reinforcement. The results reveal that the spherical morphology, smooth surface nature, and fine particle size of AS enhance the matrix fluidity and reduce the early autogenous shrinkage of UHPC. By employing steam curing at 90 °C for 2 d followed by standard curing for 7 d (M3), UHPC samples with a 60% and 80% AS substitution achieve a compressive strength of 132.4 MPa and 130.8 MPa, respectively; a flexural strength exceeding 18 MPa; a porosity below 10%; and a gel pore content exceeding 60%. The steel fiber reinforcement contributes significantly to the flexural performance, with the fiber–matrix interface quality maintained even at high AS replacement levels. These findings highlight the feasibility of AS as an alternative fine aggregate in UHPC. Full article

This report presents the results of cracking tests on concrete beams. The test specimens were created in ten different series. Each series comprised two beams, six cylinders, and twelve cubic samples intended for the determination of strength properties. These samples varied in terms of the type of concrete mixture (fiber-reinforced fine aggregate concrete and plain concrete), the applied steel fibers (50/0.8 mm and 30/0.55 mm), the longitudinal reinforcement ratio in beams (0.6%, 0.9%, 1.3%, and 1.8%), and the inclusion (or exclusion) of compressed reinforcement and vertical stirrups. The fine aggregate concrete was made from waste sand, which is a byproduct of the hydroclassification process of gravel. The use of this sand in fiber concrete will help reduce the exploitation of natural resources and lower carbon dioxide emissions. Based on four-point beam bending tests, the study experimentally determined cracking moments, crack spacing, and crack width. Additionally, these results were compared with calculations proposed by L. Vandewalle and Domski, as well as with the methods outlined in Eurocode 2. The analyses conducted show that the best agreement between the research results and the calculations was obtained for Domski’s proposal. It follows that the average percentage error was 38.4%, indicating the safe use of this method. Full article

While the development of sustainable construction materials, such as green concrete made from glass waste or recycled concrete aggregate, has been extensively researched, much of the existing work has focused narrowly on these two components. This limited scope highlights the need for further investigation to comprehensively address their drawbacks and expand the available knowledge base. Moreover, the current study uniquely emphasizes the shear response of green concrete, a critical aspect that has not been previously explored. Push-off shear samples made of green concrete, a mixture of recycled concrete, and glass waste, were built and subjected to direct shear loading testing to investigate shear response. In different proportions (0, 10, 25, 50, and 100%), fine glass aggregate is used in place of river sand. At different ratios (0, 10, 20, and 40%), coarse glass aggregate was substituted for coarse natural aggregate to form four mixtures. Additionally, recycled concrete and coarse glass aggregates were utilized instead of coarse natural aggregates. In the last group, coarse natural aggregate was substituted with recycled concrete aggregates in different proportions (0, 16, 40, and 80%). Measurements were made of the applied shear force and the sliding of the shear transfer plane during the test. The tested mixtures’ failure, shear strength, shear slip, shear stiffness, and shear stress slip correlations were examined. According to the results, all of the samples failed in the shear transfer plane. The shear strength of mixes containing 10, 25, 50, and 100% fine glass was, respectively, 12.8%, 14.7%, 29.5%, and 39% lower than the control combination without fine glass. As the amount of recycled glass and concrete materials grew, so did the shear slip at the shear transfer plane. In recent years, numerous studies have proposed formulas to predict the push-off shear strength of plain concrete, primarily using compressive strength as the key parameter—often without accounting for the influence of infill materials. The present study introduces an improved predictive model that incorporates the contents of recycled concrete aggregate, coarse glass aggregate, or fine glass aggregate as correction factors to enhance accuracy. Full article

Polyethylene terephthalate (PET) with different grain size after grinding (fine and coarse) was recycled and used as aggregate for non-conventional lightweight cement mortars. The physical and mechanical characteristics were compared to conventional sand-based composites. The workability in the fresh state was evaluated. Accordingly, the composites showed decreases in fluidity with increases in PET percentage weight. Higher thermal insulation and lower mechanical strengths were observed with the increase in plastic dosage due to a density decrease and porosity increase in the composites. Finer grain size PET samples were more resistant (~12–24 MPa) than the coarse-grain samples (~3–23 MPa) due to the higher density and specific surface area of the aggregate. Conversely, higher thermal insulation was obtained with coarse PET addition (~0.6–0.2 W/mK vs. ~0.7–0.35 W/mK). A ductile behavior with discrete cracks after failure was observed after plastic addition to the mixture. Low wettability was observed in PET samples which, although more porous than the sand specimens, showed a hydrophobic behavior which contributed to water repellency. The reported physical, mechanical, thermal, wettability and microstructural features suggest the potential of these composites for both inside and outside applications of non-structural objects. Full article

This research aims to identify an eco-friendly and low-mass substitute for fine aggregate (FA) in self-compacting concrete (SCC). The study specifically examines the potential of waste foundry sand (WFS) as an FA replacement. The primary objective is to explore the impact of processed WFS in SCC, addressing both the WFS disposal issues and enhancing the environmental performance of SCC. After collecting the WFS, it was sieved, segregated, washed thoroughly with water, and then oven dried to remove all clay, carbon, and hazardous content. Treated foundry sand (TFS) is utilized as a substitute for FA in SCC. This study examines the effects of TFS on SCC’s strength, flowability, durability, and microstructural characteristics. Various proportions of TFS are investigated, including replacing 0, 10, 20, 30, 40, and 50% of FA by weight with TFS in the concrete mixture. This research demonstrates that TFS can effectively replace FA in improving the flowability and passing ability of SCC. Furthermore, the findings on SCC’s strength and durability after incorporating TFS suggest that using 30–40% TFS is optimal, as it does not negatively impact the structural performance of SCC. Alternatively, the use of TFS in SCC results in a dense microstructure, improved gel formation, and better bonding of the constituents of ingredients used in SCC. Overall, the results of this study reveal that the use of TFS in SCC can help reduce the amount of waste and improve its sustainability. This also shows that the process can reduce the density of the mix. Full article

In order to investigate the influence of the coexistence of clay and silt on the compression characteristics of sand, one-dimensional compression consolidation tests were carried out on reconstituted saturated sand–silt–clay mixtures with a constant initial void ratio, and the effects of fines content (FC) and clay–silt ratio (CS) on the compression characteristics of mixed soils were studied. The mechanism of the experimental results was additionally explained from a microscopic perspective. The test results show that: the compressibility of mixed soil increased with the increase in FC; the compressibility change rule of mixed soils with different CS is consistent under the same FC; the influence of CS on the e–lgp (the void ratio (e) versus logarithm of the pressure (p)) curve of mixed soil is inconsistent when FC is different: when FC = 3%, the compressibility of mixed soil decreased with the increase in CS; when FC = 7% and 10%, the compressibility of mixed soil gradually increased with the increase in CS; when FC = 5%, the compressibility of mixed soil did not show an obvious changing law with the increase in CS, and the compressibility of the specimen with FC = 5%–CS = 1 (FC = 5%, CS = 1) was the largest; when CS was same, the difference between e–lgp curves of mixed soil with different FC increased with the increase in CS. The compression model of sand–silt–clay mixtures was established, which can consider the effects of FC and CS. The reliability and applicability of the proposed model were verified by combining the experimental results of this paper and the test data of sand–clay mixture and sand–silt mixture in other literature. Full article