Search Results (23)

One of the most important challenges the tire industry faces is becoming carbon-neutral and using 100% sustainable materials by 2050. Utilizing materials from renewable sources and recycled substances is a key aspect of achieving this goal. Petroleum-based oils, such as Treated Distillate Aromatic Extract (TDAE), are frequently used in rubber compounds, and a promising strategy to enhance sustainability is to use bio-based plasticizer alternatives. However, research has shown that the replacement of TDAE oil with bio-based oils or resins can significantly alter the glass transition temperature (T_g) of the final compound, influencing the tire properties. In this study, the theory was proposed that using a plasticizer blend, comprising oil and resin, in a rubber compound would result in similar T_g values as the reference compound containing TDAE. To test this, the cycloaliphatic di-ester oil Hexamoll DINCH, which can be made out of bio-based feedstock by the BioMass Balance approach, was selected and blended with the cycloaliphatic hydrocarbon resin Escorez 5300. Various oil-to-resin ratios were investigated, and a linear increase in the T_g of the vulcanizate was obtained when increasing the resin content and decreasing the oil content. Additionally, a 50/50 blend, consisting of 18.75 phr Hexamoll DINCH and 18.75 phr Escorez 5300, resulted in the same T_g of −19 °C as a compound containing 37.5 phr TDAE. Furthermore, this blend resulted in similar curing characteristics and cured Payne effect as the reference with TDAE. Moreover, a similar rolling resistance indicator (tan δ at 60 °C = 0.115), a slight deterioration in wear resistance (ARI = 83%), but an improvement in the stress–strain behavior (M300 = 9.18 ± 0.20 MPa and Ts = 16.3 ± 0.6 MPa) and wet grip indicator (tan δ at 0 °C = 0.427) were observed. The results in this work show the potential of finding a balance between optimal performance and sustainability by using plasticizer blends. Full article

To obtain waterborne polymer-modified emulsified asphalt materials with better comprehensive performance, waterborne polymer modifiers including waterborne epoxy resin (WER)-reinforced styrene–butadiene–styrene block copolymer (SBS), waterborne acrylate (WA) or styrene butadiene rubber (SBR) emulsion were prepared. The mechanical strength, toughness, adhesion and impact resistance of these waterborne polymers were evaluated. Furthermore, the correlation between the performance indicators of the waterborne polymers was analyzed. Based on Fourier transform infrared (FTIR) spectroscopy and thermogravimetric (TG) analysis, the mechanism of WER-modified SBS and WA was characterized. The results show that adding 10%–15% WER can significantly improve the mechanical properties of the waterborne polymer. The performances of modified SBS and WA are better than that of modified SBR. When the content of WER is 10%, the tensile strength, elongation at break and pull-off strength of WER-modified SBS and WA are 4.80–6.38 MPa, 476.3%–579.6% and 1.62–1.70 MPa, respectively. The mechanical strength and breaking energy of the waterborne polymers show a significant linear correlation with their application properties such as adhesion, bonding and impact resistance. FTIR and TG analyses indicate that WER-modified SBS or WA prepared via emulsion blending undergo primarily physical modifications, enhancing thermal stability while promoting crosslinking and curing. Full article

In this paper, thermal and mechanical properties of ablative thermal protective material (TPM) as inhibitors for a free-standing propellant grain based on phenolic resin (PR) and acrylonitrile butadiene rubber (NBR) were investigated. NBR elastomerized PR composite, reinforced with chopped carbon fibers (CFs) (PR/NBR/CF), was prepared by homogenization of 90 parts by weight (PBW) PR in 100 PBW NBR (28 wt.% of acrylonitrile content). PR/NBR/CF composite was blended in two-roller open and closed mixers and in a twin-screw extruder. Carbon black, aluminum(III)-oxide, and fumed silica were added as promoters of thermal and mechanical properties of PR/NBR/CF. The structural analysis was studied using Fourier transform infrared spectroscopy (FT-IR). Thermal properties of the prepared PR/NBR/CF composite inhibitor were studied by ablation and firing tests, while a morphological analysis of the char layer formed after the ablation test was conducted via scanning electron microscopy (SEM). A low erosion rate of 2.00 × 10⁻⁴ m·s⁻¹ and high tensile strength and elongation at break of 6.7 MPa and 419.92%, respectively, indicate that the developed materials can be applied as a thermal insulation/inhibitor of free-standing rocket propellant grains. Bond strength between PR/NBR/CF composite and aluminized composite rocket propellant (ACRP), determined via a standard peel test, showed higher adhesion forces between the PR/NBR/CF composite and the ACRP compared to the cohesion between the ACRP molecular chains. Full article

Multifunctional self-healing supramolecular structural toughened resins, formulated to counteract the insulating properties of epoxy polymers and integrating auto-repair mechanisms, are morphologically and spectroscopically characterized using Tunneling Atomic Force Microscopy (TUNA) and Fourier transform infrared spectroscopy (FT-IR), respectively. Specifically, the multifunctional resin comprises self-healing molecular fillers and electrically conductive carbon nanotubes (CNTs) embedded in the matrix. The selected self-healing molecules can form non-covalent bonds with the hydroxyl (OH) and carbonyl (C=O) groups of the toughened epoxy matrix through their H-bonding donor and acceptor sites. An FT-IR analysis has been conducted to evaluate the interactions that the barbiturate acid derivatives, serving as self-healing fillers, can form with the constituent parts of the toughened epoxy blend. Tunneling Atomic Force Microscopy (TUNA) highlights the morphological characteristics of CNTs, their dispersion within the polymeric matrix, and their affinity for the globular rubber domains. The TUNA technique maps the samples’ electrical conductivity at micro- and nanoscale spatial domains. Detecting electrical currents reveals supramolecular networks, determined by hydrogen bonds, within the samples, showcasing the morphological features of the sample containing an embedded conductive nanofiller in the hosting matrix. Full article

This work connects the calorimetric responses of different rubber–resin blends with varying resin contents with their alpha relaxation dynamics. We used differential scanning calorimetry and broadband dielectric spectroscopy to characterize the calorimetric and dielectric responses of styrene–butadiene, polybutadiene, and polyisoprene with different resin contents. To model the results, we used the Gordon–Taylor equation combined with an extension of the Adam–Gibbs approach. Thus, we propose a simple and effective model that allows us to estimate the blend dynamics from the temperature dependence of the relaxation times of the pure components and the calorimetric measurement of the glass transition temperature of only one blend composition. By estimating an effective interaction parameter from calorimetry, we achieved accurate alpha relaxation dynamics predictions for different resin concentrations. Our highly predictive approach provides a realistic description of the expected dynamics. This study offers valuable insights into the dynamic properties of polymer compounds, paving the way for the fast and effective development of advanced and more sustainable materials. Full article

Recently, the feasibility of using bio-materials to reduce or completely replace the use of bitumen in asphalt mixture has gained increasing attention. Amongst others, an interesting solution is represented by the use of wood co-products with mineral or vegetable oils. This research focuses on the development of bio-binders using vegetable resin (VR) in unmodified form and waste olive oil (WOO) as the main components; in order to optimize the rheological properties of the blends, crumb rubber from end-of-life tyres (CR), Styrene-Butadiene-Styrene (SBS) and polyethylene waxes (PEW) are used as additives. In particular, this investigation focuses on studying different oil/rosin ratios and polymer contents to provide a clear framework on this bio-binder solution; conventional bituminous binders are taken as a reference. The alternative binders are characterized in terms of conventional properties such as penetration depth and softening point, as well as rheological response. Finally, two of the bio-binders studied are selected with the aim of assessing the mechanical properties of the resulting sustainable asphalt mixture using the Marshall Stability test and the Indirect Tensile Strength test, comparing the results with the threshold values set by an Italian road agency. Thus, this research represents a preliminary analysis of the potential application of bio-binder mixtures within the specification limits imposed by road agencies. Although this research represents a first attempt, the results are promising and prove to be worthy of further investigations. Full article

Aiming at the complex strata, lost circulation often occurs. and lost circulation control becomes a difficult issue. A drilling fluid loss accident delays the drilling progress and even causes major economic losses. If we take a self-made sodium polyacrylate grafting and modify a starch water absorbent resin, using an amphiphilic compatibilizer as raw material through mechanical blending and chemical compatibilization, we can synthesize a resin–rubber blend swelling lost circulation material. This material presents a good resistance to anti-high-temperature performance, but the quality declines while the temperature is higher than 363 °C, and with the increasing temperature, the water-swelling expansion ratio becomes higher. The range of the water-swelling expansion ratio is 8 to 25 times and the water swelling rate becomes larger along with the reduced diameter of the lost circulation materials and decreases with the increasing salinity. The resin-rubber blend swelling lost circulation material after water swelling has excellent toughness and high elastic deformation capacity, thus, forming a 7 Mpa to 2 mm fracture via expansion, extrusion, deformation, and filling, which presents a good performance for fracture plugging and realizes the purpose of lost circulation control. Full article

After aging, the adhesiveness of asphalt deteriorates, leading to a reduction in the durability of asphalt mixtures and affecting the service life of asphalt pavements. To enhance the anti-aging performance of asphalt, this study employed the method of melt blending to prepare three types of modified asphalt: graphene/SBS modified asphalt (G/SBSMA), crumb rubber/SBS modified asphalt (CR/SBSMA), and petroleum resin/SBS modified asphalt (PR/SBSMA). Different dosages of the three types of modified asphalt were tested for changes in conventional performance indicators. The optimal dosages of graphene, crumb rubber, and C9 petroleum resin were determined to be 2%, 15%, and 5%, respectively. Based on the theory of surface free energy, the effects of anti-aging agents on the microscopic properties of SBS modified asphalt before and after aging were analyzed using the three-liquid method. The mechanisms of strength attenuation at the asphalt–aggregate interface under water exposure and aging were revealed. The results showed that with the increase of aging gradient, the asphalt-aggregate biphasic system became more active. The cohesive energy and peel energy of SBS modified asphalt increased continuously, while the adhesive energy decreased continuously, leading to a decrease in the energy ratio parameter. Resin-based anti-aging agents exhibited the most significant improvement in asphalt adhesion performance, while graphene demonstrated a more stable enhancement in asphalt’s water stability during the aging stage. Full article

Intelligent Eucommia ulmoides rubber (EUR) and ionomer Surlyn resin (SR) blends were prepared and studied in this manuscript. This is the first paper to combine EUR with SR to prepare blends with both the shape memory effect and self-healing capability. The mechanical, curing, thermal, shape memory and self-healing properties were studied by a universal testing machine, differential scanning calorimetry (DSC) and dynamic mechanical analysis (DMA), respectively. Experimental results showed that the increase in ionomer content not only improved mechanical and shape memory properties but also endowed the compounds with excellent self-healing ability under the appropriate environmental conditions. Notably, the self-healing efficiency of the composites reached 87.41%, which is much higher than the efficiency of other covalent cross-linking composites. Therefore, these novel shape memory and self-healing blends can expand the use of natural Eucommia ulmoides rubber, such as in special medical devices, sensors and actuators. Full article

Fracture toughness is one of the main factors influencing the durability of light-cured composites used for dental restorations and fillings. One of the methods of increasing the fracture toughness is the modification of the matrix with liquid acrylonitrile-free liquid rubber. This study aimed to assess the miscibility of acrylonitrile-free liquid rubber with a blend of resins and their stability over time, and to determine the optimal amount of liquid rubber (LR) in the blend due to mechanical properties. Two blends of dimethacrylate resins were used: resin “F” composed of BisGMA (60 wt.%), TEGDMA (20 wt.%), BisEMA (10 wt.%) and UDMA (10 wt.%), and “C” resin containing BisGMA (40 wt.%), TEGDMA (40 wt.%), BisEMA (10 wt.%) and UDMA (10 wt.%). The modifier Hypro^® 2000X168LC VTB liquid rubber was used in at 1%, 2%, 3%, 4%, 5%, 10%, 15% and 20% by weight in the resin blend. The miscibility was assessed by microscopy. The fracture toughness, flexural strength and Young’s modulus were determined in the bending test. The results showed that the solubility of the liquid rubber depends on the ratio of BisGMA/TEGDMA in the resins. In resins with 40 wt.% TEGDMA, the LR solubility was as high as 5%, while resins with 20 wt.% TEGDMA, the liquid rubber did not dissolve. The LR-resin mixtures showed good time stability, and no changes in the size or morphology of the rubber domains were found after 24 h of mixing. The maximum fracture toughness (2.46 MPa m^1/2) was obtained for 5 wt.% LR in resin F and for 15 wt.% LR in resin C (2.53 MPa m^1/2). The modification with liquid rubber resulted in an exponential reduction in both flexural strength and Young’s modulus. The analysis of the results of the mechanical tests allowed us to determine the optimal amount of LR for both resins. For resin F it was 5.4 wt.%, and for resin C it was 8.3 wt.%. It can be stated that the optimal amount of liquid rubber increases with its solubility in the resin. Full article

Plastic waste found in oceans has become a major concern because of its impact on marine organisms and human health. There is significant global interest in recycling these materials, but their reclamation, sorting, cleaning, and reprocessing, along with the degradation that occurs in the natural environment, all make it difficult to achieve high quality recycled resins from ocean plastic waste. To mitigate these limitations, various additives including clay and rubber were explored. In this study, we compounded different types of ocean-bound (o-HDPE and o-PP) and virgin polymers (v-LDPE and v-PS) with various additives including a functionalized clay, styrene-multi-block-copolymer (SMB), and ethylene-propylene-based rubber (EPR). Physical observation showed that all blends containing PS were brittle due to the weak interfaces between the polyolefin regions and the PS domains within the polymer blend matrix. Blends containing clay showed rough surfaces and brittleness because of the non-uniform distribution of clay particles in the polymer matrix. To evaluate the properties and compatibility of the blends, characterizations using differential scanning calorimetry (DSC), scanning electron microscopy (SEM), and small-amplitude oscillatory shear (SAOS) rheology were carried out. The polymer blend (v-LDPE, o-HDPE, o-PP) containing EPR showed improved elasticity. Incorporating additives such as rubber could improve the mechanical properties of polymer blends for recycling purposes. Full article

In this study, the effects of NBR polarity and organoclay addition on the curing, rheological, mechanical, and thermal properties of an NBR/phenolic resin blend were investigated. The samples were prepared using a two-roll mill. The results showed that rheological and tensile properties improved due to the good distribution of nanoparticles, as well as the good compatibility of nitrile butadiene rubber with phenolic resin. The addition of 1.5 phr of nanoparticles to blends containing 33% and 45% acrylonitrile increased the curing torque difference by approximately 12% and 28%, respectively. In addition, the scorch time and curing time decreased in nanocomposites. Adding nanoparticles also increased the viscosity. The addition of phenolic resins and nanoparticles has a similar trend in modulus changes, and both of these factors increase the stiffness and, consequently, the elastic and viscous modulus of the specimens. Adding 1.5 phr of organoclay increased the tensile strength of the blends by around 8% and 13% in the samples with low and high content of acrylonitrile, respectively. Increasing the temperature of the tensile test led to a reduction in the tensile properties of the samples. Tensile strength, elongation at break, modulus, and hardness of the samples increased with increasing organoclay content. In addition, with increasing nanoparticle concentration, the samples underwent lower deterioration in tensile strength and Young’s modulus at different temperatures compared to the blends. In the samples containing 1.5 phr of organoclay, the thermal decomposition temperatures were enhanced by around 24 and 27 °C for low and high acrylonitrile content. Full article

Poly(lactic acid) was melt-blended with epoxy resin without hardener and chitosan (CTS) to prepare modified PLA (PLAEC). Epoxy resin 5% and CTS 1–20% (wt/wt) were incorporated into PLA during melt mixing. PLAEC was melt-blended with an epoxidized natural rubber (ENR) 80/20 wt. The PLAEC CTS 1% blended with ENR (PLAEC1/ENR) showed a high tensile strength (30 MPa) and elongation at break (7%). The annealing process at 80 °C for 0–15 min maintained a tensile strength of approximately 30 MPa. SEM images of the PLAE/ENR blend showed phase inversion from co-continuous to ENR particle dispersion in the PLA matrix with the addition of CTS, whereas the annealing time reduced the hole sizes of the extracted ENR phase due to the shrinkage of PLA by crystallization. Thermal properties were observed by DSC and a Vicat softening test. The annealing process increased the crystallinity and Vicat softening temperature of the PLAEC1/ENR blend. Reactions of −COOH/epoxy groups and epoxy/−NH₂ groups occurred during PLAE and PLAEC preparation, respectively. FTIR confirmed the reaction between the −NH₂ groups of CTS in PLAEC and the epoxy groups of ENR. This reaction increased the mechanical properties, while the annealing process improved the morphology and thermal properties of the blend. Full article

The miscibility between two polymers such as rubbers and performance resins is crucial to achieve given targeted properties in terms of tire performances. To this aim, α-methylstyrene/styrene resin (poly(αMSt-co-St)) are used to modify the viscoelastic behavior of rubbers and to fulfill the requirements of the final applications. The initial aim of this work was to understand the influence of poly(αMSt-co-St) resins blended at different concentrations in a commercial styrene-butadiene rubber (SBR). Interestingly, while studying the viscoelastic properties of SBR blends with poly(αMSt-co-St), crosslinking of the rubber was observed under conditions where it was not expected to happen. Surprisingly, after the crosslinking reactions, the poly(αMSt-co-St) resin was irreversibly miscible with SBR at concentrations far above its immiscibility threshold. A detailed investigation involving characterization technics including solid state nuclear magnetic resonance led to the conclusion that poly(αMSt-co-St) is depolymerizing under heating and can graft onto the chains of SBR. It results in an irreversible compatibilization mechanism between the rubber and the resin. Full article

Olives’ consumption produces copious agricultural byproducts that have accompanied humanity for millennia, but the increasing worldwide production complicates its management. Most wastes are generated during olive oil production in form of olive stones and other lignocellulosic derivatives. Industrial processes of chemical or physical nature to recover economically compounds from biomass residues are costly, difficult, and non-environmentally friendly. Cellulose, hemicellulose, and lignin biopolymers are the principal components of olive stones, which present interesting qualities as lignocellulosic fillers in polymeric composites. This review will summarize examples of composites based on thermoplastic polymers, such as polystyrene (PS), polylactide (PLA), polyvinyl chloride (PVC), polypropylene (PP), and polycaprolactone (PCL); thermosetting resins (phenol-formaldehyde, unsaturated polyesters, and epoxy) and acrylonitrile butadiene rubber/devulcanized waste rubber (NBR/DWR) blends focusing on the fabrication procedures, characterization, and possible applications. Finally, thanks to the wide disparity in polymer matrix types, the variability in applications is important, from adsorption to mechanical enhancement, showing the easiness and benefit of olive stone integration in many materials. Full article