Search Results (35)

Wood-derived ceramics represent a novel class of bio-based composite materials that integrate the hierarchical porous architecture of natural wood with high-performance ceramic phases such as silicon carbide (SiC). This review systematically summarizes recent advances in the fabrication of SiC woodceramics via two predominant sintering routes—reactive infiltration sintering and hot-press sintering—and elucidates their effects on the resulting microstructure and mechanical properties. This review leverages the intrinsic anisotropic vascular network and multiscale porosity and mechanical strength, achieving ultralightweight yet mechanically robust ceramics with tunable anisotropy and dynamic energy dissipation capabilities. Critical process–structure–property relationships are highlighted, including the role of ceramic reinforcement phases, interfacial engineering, and multiscale toughening mechanisms. The review further explores emerging applications spanning extreme protection (e.g., ballistic armor and aerospace thermal shields), multifunctional devices (such as electromagnetic shielding and tribological components), and architectural innovations including seismic-resistant composites and energy-efficient building materials. Finally, key challenges such as sintering-induced deformation, interfacial bonding limitations, and scalability are discussed alongside future prospects involving low-temperature sintering, nanoscale interface reinforcement, and additive manufacturing. This mini overview provides essential insights into the design and optimization of wood-derived ceramics, advancing their transition from sustainable biomimetic materials to next-generation high-performance structural components. This review synthesizes data from over 50 recent studies (2011–2025) indexed in Scopus and Web of Science, highlighting three key advancements: (1) bio-templated anisotropy breaking the porosity–strength trade-off, (2) reactive vs. hot-press sintering mechanisms, and (3) multifunctional applications in extreme environments. Full article

Hot-pressing densification is an effective method to enhance the mechanical properties of wood; however, excessively high pressing temperatures can cause thermal degradation of wood components, compromising these improvements. In this study, aminated lignin (AL), with improved water solubility and reactive amino groups facilitating crosslinking, was utilized as a bio-based amine curing agent for the water-soluble, low-molecular-weight epoxy compound polyethylene glycol diglycidyl ether (PEGDGE). The PEGDGE-AL modifier was applied for wood impregnation, followed by hot-pressing densification at a relatively low temperature of 120 °C, to enhance the mechanical properties of wood. The chemical composition of AL was analyzed using Fourier transform infrared spectroscopy (FTIR), nuclear magnetic resonance spectroscopy (NMR), and X-ray photoelectron spectroscopy (XPS). The gelation and curing behavior of the PEGDGE-AL modifier demonstrated its ability to readily form a network structure at both room temperature and elevated temperatures. The impact strength of densified wood (DW) modified with 12 wt% PEGDGE and 8 wt% AL, denoted as 12PEGDGE+8AL-DW, exhibited an impact strength of 15.2 kJ/m², representing a 72% increase compared to untreated wood (UW). The modulus of rupture (MOR) and modulus of elasticity (MOE) reached 241.1 MPa and 14.6 GPa, respectively, corresponding to 60% and 75% improvements over UW. Furthermore, the 24 h water uptake and thickness swelling of 12PEGDGE+8AL-DW were 45.2% and 24.7%, which were 11% and 43% lower than those of water-impregnated and hot-pressed densified wood (W-DW), respectively. This study provides a low-temperature route for wood densification while contributing to the valorization of lignin in high-performance material applications. Full article

Traditional nanoparticle aerogels suffer from inherent brittleness and thermal instability at elevated temperatures. In recent years, ceramic nanofiber aerogels, utilizing flexible nanofibers as structural units, have emerged as mechanically resilient alternatives with ultrahigh porosity (>90%). However, their thermal insulation capabilities are compromised by micron-scale pores (10–100 μm) and overdependence on ultralow density, which exacerbates mechanical fragility. This study pioneers a gas-phase self-assembly strategy to fabricate Si₃N₄ nanoparticle reinforced Si₃N₄ nanofiber aerogels (SNP-R-SNFA) with gradient pore architectures. By leveraging methyltrimethoxysilane/vinyltriethoxysilane composite aerogel (MVa) as a reactive template, we achieved spontaneous growth of Si₃N₄ nanofiber films (SNP-R-SNF) featuring nanoparticle-fiber interpenetration and porosity gradients. The microstructure formation mechanism of SNP-R-SNF was analyzed using field-emission scanning electron microscopy. Layer assembly and hot-pressing composite technology were employed to prepare the SNP-R-SNFA, which showed low density (0.033 g/cm³), exceptional compression resilience, insensitive frequency dependence of dielectric properties (ε′ = 2.31–2.39, tan δ < 0.08 across 8–18 GHz). Infrared imaging displayed backside 893 °C cooler than front, demonstrating superior insulation performance. This study not only provides material solutions for integrated electromagnetic wave-transparent/thermal insulation applications but more importantly establishes an innovative paradigm for enhancing the mechanical robustness of nanofiber-based aerogels. Full article

The preparation of traditional wood-based panels mostly uses adhesives such as urea-formaldehyde resin and phenolic resin, which not only consumes petrochemical resources but also releases formaldehyde, posing potential health risks to the human body. Lignin, a natural adhesive in plant cells, is characterized by high reactivity, and it is expected to aid in the development of a new generation of green formaldehyde-free adhesives. However, current studies of lignin adhesives have revealed that while strides have been made in reducing formaldehyde emissions, its residual presence remains a concern, an issue which is compounded by inadequate water resistance. Dehydrogenated Polymer (DHP) has a lignin-like structure and good water resistance, offering a new option for the development of formaldehyde-free adhesives. In this paper, DHP and glucuronic acid were reacted with each other in a simulated hot-pressing environment to obtain DHP-glucuronic acid complex, and then the structure of the complex was characterized by infrared nuclear magnetic resonance to verify whether DHP can be efficiently connected with hemicellulose components under hot-pressing conditions. The results showed that the thermal condensation reaction of DHP and glucuronic acid can generate ester bonds at the Cα position in a simulated hot-pressing environment. This paper explores the thermal condensation mechanism of DHP and glucuronic acid, which is helpful for understanding the bonding process between adhesives and components of wood-based panels in the hot-pressing process, and provides key theoretical support for the design of more sustainable lignin adhesives. Full article

Currently, the production of complex SiC and SiC/SiC parts through reactive infiltration is one of the most widely used technologies, due to its versatility and cost-effectiveness compared to more conventional technologies such as Hot Isostatic Pressing (HIP). This technology, while widely adopted, still faces some debate regarding the mechanisms of infiltration. Questions persist about what determines how infiltration occurs and whether the process is governed by physics (flow dynamics) or chemistry (reactions at the triple line (LT: (contact line between the solid, liquid and gas phases)). The present work provides new strong/consistent proof that reactive infiltration is mainly controlled by chemical reaction. Full article

High-entropy diboride-based (MeB₂-based) ceramics are promising high-temperature structural materials because of their excellent mechanical properties, high-temperature stability, and oxidation resistance. In order to achieve low-temperature sintering of the high-entropy ceramics, a novel preparation method of high-entropy (Ti,Zr,Nb,Mo,W)B₂-SiC ceramics based on reactive sintering of pre-alloyed solid-solution metals and nonmetals of Si, C, B₄C was conducted in the current work. Mechanical alloying behavior of the mixed metal powders, as well as the phase composition, microstructure, mechanical properties, and oxidation behavior of the as-sintered MeB₂-SiC ceramic were investigated. The XRD, SEM, and EPMA results indicated that the primary MeB₂ solid-solution and SiC phases could be successfully formed during reactive sintering at a relatively low temperature of 1650 °C. The as-sintered MeB₂-SiC ceramics had a high relative density of 97.8% and high mechanical properties (hardness of 19.74 ± 0.8 GPa, flexure strength of 533 ± 38 MPa, and fracture toughness of 6.01 ± 0.77 MPa·m^1/2). Combining the oxidation behavior and microstructure evolution of the oxidation layer, a continuous and relatively dense MeO_x-SiO₂ oxidation layer was gradually formed and covered on the external surface, leading to decelerating oxidation behavior after an oxidation exposure time of 10 min. Full article

Lightweight materials with a density less than 3 g/cm³ as potential tribo-materials for tribological applications (e.g., space tribology) are always desired. Al₃BC₃ ceramic, a kind of ternary material, is one of the lightweight materials. In this study, dense Al₃BC₃ ceramic is prepared via a reactive hot-pressing process in a vacuum furnace. Its tribological properties are investigated in two unlubricated conditions (one is at elevated temperature up to 700 °C in air, and another is in a vacuum chamber of back pressures from 10⁵ Pa to 10⁻² Pa at room temperature) and lubricated conditions (i.e., water and ethanol as low-viscosity fluids). At 400 °C and lower temperatures in air, as well as in vacuum, the tribological property of Al₃BC₃ ceramic is poor due to the fracture of grains and formation of a mechanically mixed layer. The beneficial influence of adsorbed gas species on reducing friction is very limited. Due to the formation of lubricious tribo-oxide at 600 °C and 700 °C, the friction coefficient is reduced from ca. 0.9 at room temperature and 400 °C to ca. 0.4. In the presence of low-viscosity fluids, a high friction coefficient and wear but a polished surface are observed in water, while a low friction coefficient and wear occur in ethanol. A lubricious carbide-derived carbon (CDC) coating on top of Al₃BC₃ ceramic through high-temperature chlorination can be fabricated and the wear resistance of CDC can be improved by adjusting the chlorination parameters. The above results suggest that Al₃BC₃ ceramic is a potential lubricating material for some tribological applications. Full article

Reactive processing of metals is interesting for materials design and achieving new sets of properties. The transformation degree of the metals, the factor governing the properties of the material as a whole, depends on the sintering/heat treatment conditions. In the present investigation, the phase and microstructure formation of materials obtained by sintering of Cu-10 wt.% Al mixtures and layered Cu/Al structures under different modes of pressing/heating is presented. The samples were obtained via spark plasma sintering (SPS), hot pressing (HP) and pressureless sintering. The products of the interaction between the metals were Al₂Cu and Cu₉Al₄ intermetallics and Cu(Al) solid solutions. The influence of the consolidation method on the phase composition of the sintered materials was studied. The hardness of the composites was analyzed in relation to their structural features. A model experiment has been conducted to trace the structural evolution at the Cu/Al interface caused by interdiffusion. The Cu/Al layered structures obtained by detonation spraying of the powders on a steel substrate were treated by SPS or HP. The effect of electric current, which is a feature of SPS processing, was in accelerating the reaction product formation in the layered structures still containing the starting metallic reactants. Full article

This paper addresses peculiarities in the formation and adherence of a tribofilm on the wear track surface of antifriction PI- and PEI-based composites, as well as a transfer film (TF) on a steel counterface. It is shown that during hot pressing, PTFE nanoparticles melted and coalesced into micron-sized porous inclusions. In the PEI matrix, their dimensions were much larger (up to 30 µm) compared to those in the PI matrix (up to 6 µm). The phenomenon eliminated their role as effective uniformly distributed nanofillers, and the content of 5 wt.% was not always sufficient for the formation of a tribofilm or a significant decrease in the WR values. At the loaded content, the role of MoS₂ and graphite (Gr) microparticles was similar, although filling with MoS₂ microparticles more successfully solved the problem of adhering to a PTFE-containing tribofilm in the point tribological contact. This differed under the linear tribological contact. The higher roughness of the steel counterpart, as well as the larger area of its sliding surface with the same PTFE content in the three-component PI- and PEI-based composites, did not allow for a strong adherence of either the stable PTFE-containing tribofilm on the wear track surface or the TF on the steel counterpart. For the PEI-based composites, the inability to shield the steel counterpart from the more reactive polymer matrix, especially under the conditions of PTFE deficiency, was accompanied by multiple increases in the WR values, which were several times greater than that of neat PEI. Full article

Most adhesives used in the wood-based panel (WBP) industry are petroleum-based and are associated with environmental impact and price fluctuations. Furthermore, most have potential adverse health impacts, such as formaldehyde emissions. This has led to interest from the WBP industry in developing adhesives with bio-based and/or non-hazardous components. This research focuses on the replacement of phenol-formaldehyde resins by Kraft lignin for phenol substitution and 5-hydroxymethylfurfural (5-HMF) for formaldehyde substitution. Resin development and optimization was carried out regarding varying parameters such as molar ratio, temperature or pH. The adhesive properties were analyzed using a rheometer, gel timer and a differential scanning calorimeter (DSC). The bonding performances were evaluated using an Automated Bonding Evaluation System (ABES). Particleboards were produced using a hot press, and their internal bond strength (IB) was evaluated according to SN EN 319. Hardening of the adhesive could be achieved at low temperatures by increasing or decreasing the pH. The most promising results were obtained at pH 13.7. The adhesive performances were improved by adding filler and extender (up to 28.6% based on dry resin) and several boards were produced reaching P1 requirements. A particleboard achieved a mean IB of 0.29 N/mm², almost reaching almost P2 requirements. However, adhesive reactivity and strength must be improved for industrial use. Full article

In this study, aluminum (Al) chip matrix-based synthetic foams were fabricated by hot pressing at a semi-solid (SS) temperature. The densities of the foams ranged from 2.3 to 2.63 g/cm³, confirming that the density decreased with increasing glass hollow sphere (GHS) content. These values were approximately 16% lower than the densities of Al chip alloys without GHS. The Al chip syntactic foam microstructure fabricated by the semi-solid process comprised GHS uniformly distributed around the Al chip matrix and a spherical microstructure surrounded by the Mg₂Si phase in the interior. The resulting spherical microstructure contributed significantly to the improvement of mechanical properties. Mechanical characterization confirmed that the Al chip syntactic foam exhibited a compressive strength of approximately 225–288 MPa and an energy absorption capacity of 46–47 MJ/M³. These results indicate higher compressive properties than typical Al syntactic foam. The Al chip microstructure, consisting of the Mg₂Si phase and GHS, acted as a load-bearing element during compression, significantly contributing to the compressive properties of the foam. An analysis was performed using an energy-dispersive spectrometer to validate the interfacial reaction between the GHS and the matrix. The results showed that MgAl₂O₄ was uniformly coated around GHS, which contributed not only to the strength of the matrix, but also to the mechanical properties via the appropriate interfacial reactive coating. Full article

Dense and enhanced mechanical properties (Zr, Ti)(C, N)-based composites were fabricated using ZrC, TiC_0.5N_0.5, and Si powders as the raw powders by reactive hot-pressing at 1500–1700 °C. At the low sintering temperature, both (Zr, Ti)(C, N) and (Ti, Zr)(C, N) solid solutions were formed in the composites by adjusting the ratio of ZrC to TiC_0.5N_0.5. During the sintering process, the Si added at a rate of 5 mol% reacted with ZrC and TiC_0.5N_0.5 to generate SiC. With the increase in Si addition, it was found that the residual β-ZrSi was formed, which greatly reduced the flexural strength of composites but improved their toughness. The reaction and solid-solution-driven inter-diffusion processes enhanced mass transfer and promote densification. The solid solution strengthening and grain refinement improved the mechanical properties. The ZrC–47.5 mol% TiC_0.5N_0.5–5 mol% Si (raw powder) composite possessed excellent comprehensive performance. Its flexural strength, Vickers hardness, and fracture toughness were 508 ± 33 MPa, 24.5 ± 0.7 GPa, and 3.8 ± 0.1 MPa·m^1/2, respectively. These reached or exceeded the performance of most (Zr, Ti)(C, N) ceramics reported in previous studies. The lattice distortion, abundant grain boundaries, and fine-grained microstructure may make it possible for the material to be resistant to radiation. Full article

Condensed tannin copolymerized with hyperbranched tris(2-aminoethyl)amine-urea formed by amine-amido deamination yields a particleboard thermosetting adhesive without any aldehydes satisfying the requirements of relevant standards for the particleboard internal bond strength. The tannin–triamine–urea cures well at 180 °C, a relatively low temperature for today’s particleboard hot pressing. As aldehydes were not used, the formaldehyde emission was found to be zero, not even in traces due to the heating of wood. The effect is ascribed to the presence of many reactive sites, such as amide, amino, and phenolic groups belonging to the three reagents used. The tannin appears to function as an additional cross-linking agent, almost a nucleating agent, for the triamine–urea hyperbranched oligomers. Chemical analysis by MALDI ToF and ¹³C NMR has shown that the predominant cross-linking reaction is that of the substitution of the tannin phenolic hydroxyls by the amino groups of the triamine. The reaction of tannin with the still-free amide groups of urea is rather rare, but it may occur with the rarer tannin flavonoid units in which the heterocyclic ring is opened. Due to the temperature gradient between the surfaces and the board core in the particleboard during hot pressing, the type and the relative balance of covalent and ionic bonds in the resin structure may differ in the surfaces and the board core. Full article

Metallic-glass-reinforced metal matrix composites are a novel class of composite materials, in which particles of alloys with an amorphous structure play the role of reinforcement. During the fabrication of these composites, a crystalline metal is in contact with a multicomponent alloy of an amorphous structure. In the present work, the morphological features of the reaction products formed upon the interaction of Fe₆₆Cr₁₀Nb₅B₁₉ metallic glass particles with aluminum were studied. The composites were processed via spark plasma sintering (SPS), hot pressing or a combination of SPS and furnace annealing. The reaction products in composites with different concentrations of the metallic glass and different transformation degrees were examined. The products of the interaction of the Fe₆₆Cr₁₀Nb₅B₁₉ metallic glass with Al were observed as dense layers covering the residual alloy cores, needles of FeAl₃ protruding from the dense shells as well as needles and platelets of FeAl₃ distributed in the residual Al matrix. The possible role of the liquid phase in the structure formation of the reaction products is discussed. The formation of needle- and platelet-shaped particles presumably occurred via crystallization from the Al-Fe-based melt, which formed locally due to the occurrence of the exothermic reactions between aluminum and iron. At the same time, aluminum atoms diffused into the solid Fe-based alloy particles, forming an intermetallic layer, which could grow until the alloy was fully transformed. When aluminum melted throughout the volume of the composite during heating of the sample above 660 °C, a similar microstructure developed. In both Al–Fe₆₆Cr₁₀Nb₅B₁₉ and Al–Fe systems, upon the reactive transformation, pores persistently formed in locations occupied by aluminum owing to the occurrence of the Kirkendall effect. Full article

Boron nitride nanosheets (BNNSs) show excellent thermal, electrical, optical, and mechanical properties. They are often used as fillers in polymers to prepare thermally conductive composites, which are used in the production of materials for thermal management, such as electronic packaging. Aside from the van der Waals force, there are some ionic bond forces between hexagonal boron nitride (h-BN) layers that result in high energy consumption and make BNNSs easily agglomerate. To overcome this issue, _L-lysine (Lys) was first employed as a stripping assistant for preparing graft-functionalized BNNSs via mechanical sand-milling technology, and the obtained Lys@BNNSs can be added into thermoplastic polyurethane (TPU) by solution mixing and hot-pressing methods to prepare thermally conductive composites. This green and scalable method of amino acid-assisted sand-milling can not only exfoliate the bulk h-BN successfully into few-layer BNNSs but also graft Lys onto the surface or edges of BNNSs through Lewis acid–base interaction. Furthermore, benefiting from Lys’s highly reactive groups and biocompatibility, the compatibility between functionalized BNNSs and the TPU matrix is significantly enhanced, and the thermal conductivity and mechanical properties of the composite are remarkably increased. When the load of Lys@BNNSs is 3 wt%, the thermal conductivity and tensile strength of the obtained composites are 90% and 16% higher than those of the pure TPU, respectively. With better thermal and mechanical properties, Lys@BNNS/TPU composites can be used as a kind of heat dissipation material and have potential applications in the field of thermal management materials. Full article