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Keywords = porous silica gel

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16 pages, 5272 KB  
Article
Mechanical and Adhesive Properties of Hydrothermally Treated Bamboo Composites Reinforced with Phenolic Resin: Effect of Impregnation with Silica Nanoparticles
by Lionnel Frederique Bidzanga Bessala and Yanjun Li
Polymers 2025, 17(22), 2989; https://doi.org/10.3390/polym17222989 - 11 Nov 2025
Viewed by 368
Abstract
This study investigates the synergistic effect of phenolic resin impregnation on the mechanical and adhesive properties of hydrothermally treated bamboo composites further reinforced with a silica nanoparticle sol–gel catalyzed by Fe3O4 (SiO2/Fe3O4). The hydrothermal [...] Read more.
This study investigates the synergistic effect of phenolic resin impregnation on the mechanical and adhesive properties of hydrothermally treated bamboo composites further reinforced with a silica nanoparticle sol–gel catalyzed by Fe3O4 (SiO2/Fe3O4). The hydrothermal pre-treatment was found to enhance cellulose crystallinity, as confirmed through XRD analysis. Dynamic mechanical analysis (DMA) and nanoindentation tests revealed that the hybrid treatment significantly influences the viscoelastic response. Composites treated only with hot water and resin (GB-W) exhibited superior short-term creep resistance and higher elasticity, attributed to their optimized crystalline structure. In contrast, the silica-reinforced composites (GB-M) demonstrated the most viscous behavior and lowest stress relaxation, making them most effective at minimizing elastic springback. Nanoindentation further showed that GB-W had the highest nano-adherence at the fiber cell wall level. FTIR analysis indicated a stronger interaction between the phenolic resin and the hydroxyl groups of the bamboo matrix in GB-0 and GB-W compared to GB-M, where the silica layer potentially altered this interface. Microscopy confirmed a resin penetration depth of at least 1 mm, primarily into porous tissues. The results demonstrate that while silica reinforcement enhances relaxation properties, the hydrothermal pre-treatment combined with phenolic resin creates a more favorable interface, leading to better overall creep resistance and adherence. Full article
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16 pages, 4671 KB  
Article
Mechanically Reinforced Silica Aerogels via Thermally Induced Phase Separation of Poly(ethylene-co-vinyl Alcohol)
by Hainan Ma, Baomin Wang, Yongjun Zhang and Liquan Zheng
Gels 2025, 11(11), 870; https://doi.org/10.3390/gels11110870 - 30 Oct 2025
Viewed by 390
Abstract
Silica aerogels are highly attractive due to their outstanding properties, including their low density, ultralow thermal conductivity, large porosity, high optical transparency, and strong sorption activity. However, their inherent brittleness has limited widespread applications. Constructing a robust, highly porous three-dimensional network is critical [...] Read more.
Silica aerogels are highly attractive due to their outstanding properties, including their low density, ultralow thermal conductivity, large porosity, high optical transparency, and strong sorption activity. However, their inherent brittleness has limited widespread applications. Constructing a robust, highly porous three-dimensional network is critical to achieving the desired mechanical properties in aerogels. In this study, we introduce a novel synthesis route for fabricating lightweight and mechanically strong aerogels by incorporating poly(ethylene-co-vinyl alcohol) (EVOH) through thermally induced phase separation (TIPS). EVOH exhibits upper critical solution temperature (UCST) behavior in a mixture of isopropanol (IPA) and water, which can be utilized to reinforce the silica skeletal structure. Robust aerogels were prepared via the sol–gel process and TIPS method, followed by supercritical CO2 drying, yielding samples with bulk densities ranging from 0.136 to 0.200 g/cm3. N2 physisorption analysis revealed a mesoporous structure, with the specific surface area decreasing from 874 to 401 m2/g as EVOH content increased from 0 to 80 mg/mL. The introduced EVOH significantly enhanced mechanical performance, raising the flexural strength and compressive strength to 0.545 MPa and 18.37 MPa, respectively—far exceeding those of pure silica aerogel (0.098 MPa and 0.74 MPa). This work demonstrates the effectiveness of the TIPS strategy for developing high-strength, low-density silica aerogels with well-preserved porosity. Full article
(This article belongs to the Special Issue Silica Aerogel: Synthesis, Properties and Characterization)
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24 pages, 3818 KB  
Article
Synthesis of a CCNC–Silica–Graphene Oxide Porous Monolith for Efficient Copper Ion Removal
by Nduduzo Khumalo, Samson Mohomane, Vetrimurugan Elumalai and Tshwafo Motaung
Gels 2025, 11(10), 832; https://doi.org/10.3390/gels11100832 - 17 Oct 2025
Cited by 1 | Viewed by 417
Abstract
Heavy metal contamination in water, predominantly from copper (Cu(II)) ions, poses substantial risks to human and environmental health. This study developed a novel, robust adsorbent known as a carboxylate cellulose nanocrystal–silica–graphene oxide hybrid composite porous monolith, which effectively removes Cu(II) from water in [...] Read more.
Heavy metal contamination in water, predominantly from copper (Cu(II)) ions, poses substantial risks to human and environmental health. This study developed a novel, robust adsorbent known as a carboxylate cellulose nanocrystal–silica–graphene oxide hybrid composite porous monolith, which effectively removes Cu(II) from water in a rapid manner. Carboxylate cellulose nanocrystals with enhanced metal-binding properties were synthesized from cellulose extracted from sugarcane bagasse, a significant agricultural byproduct. The porous monolith was synthesized through the combination of carboxylate cellulose nanocrystals, tetraethyl orthosilicate (TEOS), and graphene oxide, utilizing a sol–gel method. The efficacy of the synthesis was confirmed using Fourier-Transform Infra-red (FTIR), X-ray diffraction (XRD), thermogravimetric analysis (TGA), scanning electron microscope (SEM), and Brunauer–Emmett–Teller (BET) analyses. The material exhibited a highly porous mesoporous structure with a surface area of 512 m2/g, signifying a significant enhancement. Batch adsorption experiments under optimal conditions (pH = 5.5, contact time = 240 min, initial concentration = 200 mg/L) demonstrated a high experimental adsorption capacity of 172 mg/g for Cu(II). The adsorption process was best described by the Langmuir isotherm model, which yielded a theoretical maximum capacity (qm) of 172 mg/g, and the pseudo-second-order kinetic model, confirming monolayer coverage and chemisorption as the rate-limiting step. Thermodynamic analyses demonstrate that the process is both spontaneous and exothermic. The porous monolith demonstrates the capability for multiple uses, maintaining over 70% efficiency after five cycles. The findings indicate that the carboxylate cellulose nanocrystal–silica–graphene oxide hybrid composite porous monolith is an efficient and robust method for the remediation of copper-contaminated water. Full article
(This article belongs to the Section Gel Analysis and Characterization)
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19 pages, 2912 KB  
Article
Fabrication of a Carboxylate Cellulose Nanocrysal-Silica-TiO2 Aerogel for Enhanced Photocatalytic Degradation of Methylene Blue
by Nduduzo Lungisani Khumalo, Samson Masulubanye Mohomane, Vetrimurugan Elumalai and Tshwafo Elias Motaung
Materials 2025, 18(20), 4702; https://doi.org/10.3390/ma18204702 - 14 Oct 2025
Cited by 2 | Viewed by 562
Abstract
The insistent presence of detrimental chemical dyes, such as methylene blue (MB), in aquatic ecosystems creates a significant environmental fear that requires the development of innovative and effective remediation methods. This study examines the production and application of a novel carboxylate cellulose nanocrystal-silica-titanium [...] Read more.
The insistent presence of detrimental chemical dyes, such as methylene blue (MB), in aquatic ecosystems creates a significant environmental fear that requires the development of innovative and effective remediation methods. This study examines the production and application of a novel carboxylate cellulose nanocrystal-silica-titanium dioxide (CCNC-silica-TiO2) hybrid composite aerogel designed to enhance the photocatalytic degradation of methylene blue (MB). Carboxylic groups were incorporated into cellulose nanocrystals (CNCs) derived from sugarcane bagasse (SCB) waste to improve their dye adsorption capacity. The CCNCs were later incorporated into a silica aerogel matrix using a sol–gel method, followed by the introduction of TiO2 nanoparticles. Characterization techniques, including FTIR and XRD, confirmed the successful chemical functionalization and composite synthesis. SEM analysis revealed a highly porous three-dimensional architecture, whilst BET surface area assessment showed that the CCNC-SiO2-TiO2 aerogel possessed a significant specific surface area of 448.69 m2/g. Under ultraviolet light, the hybrid aerogel demonstrated remarkable photocatalytic performance, achieving a 93% degradation rate of methylene blue, far above the 22% recorded in a CCNC-silica control. The degradation kinetics followed a pseudo-first-order model. The composite demonstrated significant reusability, maintaining over 70% efficiency after five consecutive cycles. The findings indicate that the adsorptive capacity of carboxylate CNCs, together with the photocatalytic efficiency of TiO2, improves the efficacy, stability, and longevity of the CCNC-SiO2-TiO2 aerogel in wastewater treatment. Full article
(This article belongs to the Section Catalytic Materials)
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17 pages, 2611 KB  
Article
The Removal of Azoles from an Aqueous Solution by Adsorption on Nature-Derived and Waste Materials
by Julia Płatkiewicz, Robert Frankowski, Tomasz Grześkowiak, Włodzimierz Urbaniak and Agnieszka Zgoła-Grześkowiak
Processes 2025, 13(10), 3197; https://doi.org/10.3390/pr13103197 - 8 Oct 2025
Viewed by 648
Abstract
The objective of this study was to investigate the adsorption of 11 azoles (tebuconazole, ketoconazole, econazole, miconazole, fluconazole, clotrimazole, climbazole, flutriafol, epoxiconazole, tiabendazole, and imazalil) on natural and waste-derived sorbents such as ceramsite, perlite, pumice, sawdust, coconut fibers, heavy oil fly ash (HOFA), [...] Read more.
The objective of this study was to investigate the adsorption of 11 azoles (tebuconazole, ketoconazole, econazole, miconazole, fluconazole, clotrimazole, climbazole, flutriafol, epoxiconazole, tiabendazole, and imazalil) on natural and waste-derived sorbents such as ceramsite, perlite, pumice, sawdust, coconut fibers, heavy oil fly ash (HOFA), activated carbon, and silica gel. The results of adsorption efficiency for most sorbents varied depending on the azole compounds and their concentration. The highest adsorption for all tested compounds was obtained for activated carbon and heavy oil fly ash, reaching about 100% in both tested concentrations (0.2 mg L−1 and 0.02 mg L−1). The HOFA material was characterized in terms of elemental analysis (CHNS), confirming the elemental contents of 52% C, 0.65% H, 0.4% N, and 2.3% S. The specific surface area of HOFA was 11.2 m2 g−1, and scanning electron microscopy (SEM) results showed the spherical yet porous nature of the particles. Furthermore, the calculated adsorption isotherms demonstrated that for most tested azoles, the Dubinin–Radushkevich (D-R) isotherm best fits the data, with R2 = 0.93 or more, which is characteristic of porous carbon materials. The results highlight the significant potential of the tested HOFA sorbent for effectively removing azoles, as the tests performed showed that it was possible to remove these compounds with a concentration of up to 0.2 mg L−1 within an hour. This is particularly important because HOFA is an easily accessible waste material. Furthermore, the adsorption of azoles will not increase the cost of HOFA disposal when using the standard procedures currently applied to this waste. Full article
(This article belongs to the Special Issue Biochemical Processes for Sustainability, 2nd Edition)
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59 pages, 2624 KB  
Review
Aerogels Part 1: A Focus on the Most Patented Ultralight, Highly Porous Inorganic Networks and the Plethora of Their Advanced Applications
by Silvana Alfei
Gels 2025, 11(9), 718; https://doi.org/10.3390/gels11090718 - 8 Sep 2025
Cited by 1 | Viewed by 2295
Abstract
Aerogels (AGs) are highly porous, low-density, disordered, ultralight macroscopic materials with immense surface areas. Traditionally synthesized using aqueous sol–gel chemistry, starting by molecular precursors, the nanoparticles (NPs) dispersions gelation method is nowadays the most used procedure to obtain AGs with improved crystallinity and [...] Read more.
Aerogels (AGs) are highly porous, low-density, disordered, ultralight macroscopic materials with immense surface areas. Traditionally synthesized using aqueous sol–gel chemistry, starting by molecular precursors, the nanoparticles (NPs) dispersions gelation method is nowadays the most used procedure to obtain AGs with improved crystallinity and broader structural, morphological and compositional complexity. The Sol–gel process consists of preparing a solution by hydrolysis of different precursors, followed by gelation, ageing and a drying phase, via supercritical, freeze-drying or ambient evaporation. AGs can be classified based on various factors, such as appearance, synthetic methods, chemical origin, drying methods, microstructure, etc. Due to their nonpareil characteristics, AGs are completely different from common NPs, thus covering different and more extensive applications. AGs can be applied in supercapacitors, acoustic devices, drug delivery, thermal insulation, catalysis, electrocatalysis, gas absorption, gas separation, organic and inorganic xenobiotics removal from water and air and radionucleotides management. This review provides first an analysis on AGs according to data found in CAS Content Collection. Then, an AGs’ classification based on the chemical origin of their precursors, as well as the different methods existing to prepare AGs and the current optimization strategies are discussed. Following, focusing on AGs of inorganic origin, silica and metal oxide-based AGs are reviewed, deeply discussing their properties, specific synthesis and possible uses. These classes were chosen based on the evidence that they are the most experimented, patented and marketed AGs. Several related case studies are reported, some of which have been presented in reader-friendly tables and discussed. Full article
(This article belongs to the Special Issue Recent Advances in Aerogels and Aerogel Composites)
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13 pages, 2785 KB  
Article
Mesoporous Silica Encapsulation of Octyl Methoxycinnamate and Benzophenone-3: Structural Characterization, Enhanced UV Protection, and Reduced In Vitro Skin Penetration
by Chia-Ching Li, Su-Mei Huang, Yui Whei Chen-Yang and Jiunn-Jer Hwang
J. Compos. Sci. 2025, 9(9), 459; https://doi.org/10.3390/jcs9090459 - 1 Sep 2025
Viewed by 1032
Abstract
This study employed a sol–gel route to fabricate mesoporous silica (MS) carriers capable of simultaneously encapsulating two widely utilized UV absorbers—benzophenone-3 (BP-3) and octyl methoxycinnamate (OMC)—resulting in the composite sunscreen agent S4M1B1. Comprehensive characterization using FTIR, TGA, UV–vis spectroscopy, DSC, SEM, and standard [...] Read more.
This study employed a sol–gel route to fabricate mesoporous silica (MS) carriers capable of simultaneously encapsulating two widely utilized UV absorbers—benzophenone-3 (BP-3) and octyl methoxycinnamate (OMC)—resulting in the composite sunscreen agent S4M1B1. Comprehensive characterization using FTIR, TGA, UV–vis spectroscopy, DSC, SEM, and standard photoprotective indices (SPF and UVA-PF) confirmed the successful immobilization of both active ingredients within the MS porous structure, achieving a notably high loading of up to 72 wt%. Sunscreen formulations incorporating the encapsulated composite demonstrated superior photoprotective performance, exhibiting SPF and UVA-PF values approximately 40% higher than equivalent physical mixtures of the same actives. Additionally, the MS encapsulation significantly enhanced the photostability of BP-3 and OMC, effectively maintaining their UV-protective efficacy after prolonged simulated solar exposure. Franz glass diffusion cell assays further revealed that encapsulation markedly reduced the in vitro skin permeation of both BP-3 and OMC by over 55%, substantially diminishing transdermal absorption risks. The dual benefits of enhanced UV-protection efficiency and reduced dermal penetration underscore the composite’s potential as a safer and more effective active ingredient in cosmetic sunscreen products, with promising applications in advanced skincare and cosmeceutical formulations. Full article
(This article belongs to the Special Issue Functional Composites: Fabrication, Properties and Applications)
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23 pages, 9501 KB  
Article
Experimental Verification of Blocking a Water-Bearing Zone Using CO2 Reactive Grout for Methane Hydrate Development
by Rongchang Zhang, Takatoshi Ito, Shungo Abe and Takashi Uchiumi
Energies 2025, 18(16), 4324; https://doi.org/10.3390/en18164324 - 14 Aug 2025
Viewed by 457
Abstract
Tests during methane hydrate (MH) production in Japan have shown that excessive water production is a primary challenge in MH development. It can lead to sand production, inhibit effective reservoir depressurization, and hinder gas production. This study investigated the ability of a reactive [...] Read more.
Tests during methane hydrate (MH) production in Japan have shown that excessive water production is a primary challenge in MH development. It can lead to sand production, inhibit effective reservoir depressurization, and hinder gas production. This study investigated the ability of a reactive grout, produced by the in situ reaction of CO2 with sodium silicate (SS), to inhibit water generation from unconsolidated sand layers by forming a water-blocking gel barrier. The performance of this grout was evaluated through laboratory experiments using silica sand as a porous medium. Under controlled conditions, diluted SS and CO2 were sequentially injected. The injection and gelation processes were monitored in real time using CT scanning, and SEM was employed to analyze the microstructure of the reaction products. The results indicated that SS exhibited piston-like flow, with elevated concentrations increasing viscosity and promoting more uniform injection. CO2 injection resulted in successful in situ gel formation. A homogeneous gel distribution decreased permeability by ~98% when the SS concentration was 25 wt%. However, at 50 wt%, rapid localized gelation caused preferential flow paths and reduced sealing efficiency. These findings highlight the potential of CO2 reactive grouting for water management in MH exploitation and the importance of optimizing injection parameters. Full article
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16 pages, 2206 KB  
Article
Turning Waste into Wealth: Sustainable Amorphous Silica from Moroccan Oil Shale Ash
by Anas Krime, Sanaâ Saoiabi, Mouhaydine Tlemcani, Ahmed Saoiabi, Elisabete P. Carreiro and Manuela Ribeiro Carrott
Recycling 2025, 10(4), 143; https://doi.org/10.3390/recycling10040143 - 20 Jul 2025
Cited by 3 | Viewed by 945
Abstract
Moroccan oil shale ash (MOSA) represents an underutilized industrial by-product, particularly in the Rif region, where its high mineral content has often led to its neglect in value-added applications. This study highlights the successful conversion of MOSA into amorphous mesoporous silica (AS-Si) using [...] Read more.
Moroccan oil shale ash (MOSA) represents an underutilized industrial by-product, particularly in the Rif region, where its high mineral content has often led to its neglect in value-added applications. This study highlights the successful conversion of MOSA into amorphous mesoporous silica (AS-Si) using a sol–gel process assisted by polyethylene glycol (PEG-6000) as a soft template. The resulting AS-Si material was extensively characterized to confirm its potential for environmental remediation. FTIR analysis revealed characteristic vibrational bands corresponding to Si–OH and Si–O–Si bonds, while XRD confirmed its amorphous nature with a broad diffraction peak at 2θ ≈ 22.5°. SEM imaging revealed a highly porous, sponge-like morphology composed of aggregated nanoscale particles, consistent with the nitrogen adsorption–desorption isotherm. The material exhibited a specific surface area of 68 m2/g, a maximum in the pore size distribution at a pore diameter of 2.4 nm, and a cumulative pore volume of 0.11 cm3/g for pores up to 78 nm. DLS analysis indicated an average hydrodynamic diameter of 779 nm with moderate polydispersity (PDI = 0.48), while a zeta potential of –34.10 mV confirmed good colloidal stability. Furthermore, thermogravimetric analysis (TGA) and DSC suggested the thermal stability of our amorphous silica. The adsorption performance of AS-Si was evaluated using methylene blue (MB) and ciprofloxacin (Cipro) as model pollutants. Kinetic data were best fitted by the pseudo-second-order model, while isotherm studies favored the Langmuir model, suggesting monolayer adsorption. AS-Si could be used four times for the removal of MB and Cipro. These results collectively demonstrate that AS-Si is a promising, low-cost, and sustainable adsorbent derived from Moroccan oil shale ash for the effective removal of organic contaminants from aqueous media. Full article
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15 pages, 3873 KB  
Article
Porous Silica Gels Doped with Gold Nanoparticles: Preparation, Microstructure, Optical and Textural Properties
by Nina Danchova, Dimitar Shandurkov, Roumen Tsekov, Luben Mihaylov, Tony Spassov and Stoyan Gutzov
Gels 2025, 11(6), 454; https://doi.org/10.3390/gels11060454 - 13 Jun 2025
Cited by 1 | Viewed by 866
Abstract
Porous silica gel powders, doped with gold nanoparticles (AuNPs), were obtained by heating silica gels containing 1-dodecanethiol and tetrachloroauric acid at temperatures of 450 °C, 700 °C and 900 °C, and characterized using X-ray diffraction, TEM/EDS studies, UV/Vis reflectance spectroscopy and DTA/TG investigations. [...] Read more.
Porous silica gel powders, doped with gold nanoparticles (AuNPs), were obtained by heating silica gels containing 1-dodecanethiol and tetrachloroauric acid at temperatures of 450 °C, 700 °C and 900 °C, and characterized using X-ray diffraction, TEM/EDS studies, UV/Vis reflectance spectroscopy and DTA/TG investigations. The color and microstructure of the obtained samples with a composition SiO2:AuNPs (about 0.03% Au) depend on the heating temperature. The UV/Vis reflection spectra of the samples are explained using Mie’s theory. The thermal stability of the obtained samples, as well as the processes occurring in the sol–gel matrix upon heating, were monitored by DTA/TG. The textural properties of the obtained materials were described based on adsorption–desorption isotherms. The obtained nanocomposites are promising pigments for ceramic glazes, similar to the Purple of Cassius. The textural properties of certain samples, SBET = 200–350 m2/g, a mean pore diameter (DAV) of approximately 10 nm and a specific pore volume (Vt) between 0.5 and 0.8 cm3/g, make them promising candidates for catalytic applications, comparable to aerogel-like materials. Full article
(This article belongs to the Special Issue Aerogels—Preparation and Properties)
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14 pages, 4427 KB  
Case Report
Horizontal Guided Bone Regeneration Using Titanium-Reinforced Dense PTFE Membrane and Synthetic Nanocrystalline Hydroxyapatite: A Case Study Reporting Clinical and Histological Outcomes with 5-Year Follow-Up
by Fabrizio Belleggia, Luca Signorini, Mirko Martelli and Marco Gargari
Int. J. Transl. Med. 2025, 5(2), 19; https://doi.org/10.3390/ijtm5020019 - 31 May 2025
Viewed by 1548
Abstract
Background/Objectives: Guided bone regeneration (GBR) is a regenerative technique used to treat maxillary osseous defects to enable implant placement for prosthetic rehabilitation. It is generally performed with the use of barrier membranes and bone substitute materials of human or animal origin. Here, [...] Read more.
Background/Objectives: Guided bone regeneration (GBR) is a regenerative technique used to treat maxillary osseous defects to enable implant placement for prosthetic rehabilitation. It is generally performed with the use of barrier membranes and bone substitute materials of human or animal origin. Here, we report the clinical and histological outcomes of a horizontal GBR, treated using only synthetic biomaterials. Methods: A graft of nanocrystalline hydroxyapatite (NH) embedded in a silica gel matrix was used to fill a horizontal bone defect. The graft was covered with a titanium-reinforced dense polytetrafluoroethylene (TR-dPTFE) membrane, and primary closure was completed and maintained for 10 months. Then, the site was re-opened for membrane removal and implant insertion. During implant bed preparation, a bone biopsy was obtained for histological evaluation. A metal–ceramic crown was fitted, and the 5-year follow-up after prosthetic loading showed clinical and radiographically healthy tissues. Results: Histological examination revealed good integration of the biomaterial into the surrounding tissues, which were composed of lamellar bone trabeculae and connective tissue. New bone formation occurred not only around the NH granules but even inside the porous amorphous particles. Conclusions: The combination of NH and the TR-dPTFE membrane produced good clinical and histological results, which remained stable for 5 years. Full article
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19 pages, 9914 KB  
Article
Lithium Orthosilicate Solid Porous Membranes for CO2 Capture Obtained from Silica Microfibers
by Joaquín Penide, Efstratios Stavrakakis, Félix Quintero, Danai Poulidi, Antonio Riveiro, Jesús del Val, Rafael Comesaña, Fernando Lusquiños and Juan Pou
Fibers 2025, 13(5), 59; https://doi.org/10.3390/fib13050059 - 7 May 2025
Viewed by 1291
Abstract
Lithium orthosilicate (Li4SiO4) has demonstrated a high CO2 adsorption rate and capacity and its suitability to be implemented in industry as CO2 capture technology at high temperatures. The optimum solid adsorbent should present a porous structure to [...] Read more.
Lithium orthosilicate (Li4SiO4) has demonstrated a high CO2 adsorption rate and capacity and its suitability to be implemented in industry as CO2 capture technology at high temperatures. The optimum solid adsorbent should present a porous structure to maximize surface and enable a high sorption rate. In this work, we present an original approach based on the use of a novel architecture of precursors in the form of very thin free-standing solid silica fibers. An original technique called continuous fiberizing by laser melting (Cobiflas) was used to obtain membranes of pure silica fibers with diameters in the micrometer range, forming a porous membrane which offer a high surface and porous connectivity to be used as precursors without any supporting substrate. Then, we employed a method based on the impregnation of the silica fibers within a lithium-containing aqueous solution and subsequent calcination to obtain a porous solid adsorbent with the maximum proportion of lithium orthosilicate. This method is compared with the results obtained using a sol-gel powder method by analyzing their composition using X-Ray Diffraction (XRD), and their adsorption capacity and adsorption kinetics by Thermogravimetric analyses (TGA). As a result, an outstanding type of solid adsorbent is reported with a 31% adsorption capacity and a total regeneration capacity, which is over 0.8 efficiency with regard to the theoretical maximum adsorption of this material. Full article
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17 pages, 5762 KB  
Article
Water–HCl Sequential Leaching of Waste Barrier Material from Aluminum Electrolysis Cell
by Yujie Zhao, Saiya Li, Junfeng Cheng, Yuting Chen, Weiping Liu, Wei Sun and Shafiq Alam
Materials 2025, 18(8), 1748; https://doi.org/10.3390/ma18081748 - 11 Apr 2025
Cited by 1 | Viewed by 974
Abstract
The Hall–Héroult aluminum production process generates lithium-rich waste barrier materials, which are challenging to process using conventional acid leaching due to the environmental risks posed by hydrofluoric acid (HF) emissions. This research introduces a two-stage water–HCl sequential leaching (WHSL) approach to recover lithium [...] Read more.
The Hall–Héroult aluminum production process generates lithium-rich waste barrier materials, which are challenging to process using conventional acid leaching due to the environmental risks posed by hydrofluoric acid (HF) emissions. This research introduces a two-stage water–HCl sequential leaching (WHSL) approach to recover lithium while reducing these environmental impacts. The method evaluates key factors, such as the liquid–solid ratio, temperature, duration, rotation speed, and HCl concentration, and compares its efficacy with traditional HCl leaching using XRD, FTIR, DBP, and SEM techniques. The findings indicate that initial water leaching dissolves NaF salts, creating surface grooves and cracks. Subsequent HCl leaching selectively extracts lithium from aluminum and silicon, forming silica gel while preserving the nepheline phase due to its structural integrity. The process produces a porous residue with smaller particles, reduced surface potential, and promotes colloidal aggregation. This two-step process achieves efficient lithium recovery while reducing acid consumption and minimizing hydrogen fluoride (HF) emissions. Full article
(This article belongs to the Special Issue Advances in Efficient Utilization of Metallurgical Solid Waste)
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11 pages, 10975 KB  
Article
Alkali-Activated Binder of Municipal Solid Waste Incineration Bottom Ash at Lower pH Levels
by Gintautas Tamošaitis and Danutė Vaičiukynienė
Materials 2025, 18(5), 1076; https://doi.org/10.3390/ma18051076 - 27 Feb 2025
Viewed by 865
Abstract
This paper focuses on the alkaline activation of municipal waste incineration (MSWI) bottom ash to create a dense, non-porous composite structure. Normally, high pH solutions are used to activate MSWI bottom ash, but this has the side effect of creating residual effects in [...] Read more.
This paper focuses on the alkaline activation of municipal waste incineration (MSWI) bottom ash to create a dense, non-porous composite structure. Normally, high pH solutions are used to activate MSWI bottom ash, but this has the side effect of creating residual effects in the bottom ash. Due to the uniqueness of the incineration process, the bottom ash retains metallic aluminum, which reacts with the alkali to produce hydrogen gas, which forms a porous structure in the sample during the hardening of the composite. This study demonstrates a method of eliminating this effect by lowering the pH of the alkaline activator below 12.5. An alkali-activated binder was prepared from ground MSWI bottom ash as a precursor and a triple alkali activator: NaOH solution, soluble glass (SG) and silica gel waste (SW). The highest compressive strengths of about 20 MPa were achieved for alkali-activated MSWI bottom ash with triple alkali activators such as sodium hydroxide, soluble glass and silica gel waste. Full article
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15 pages, 4234 KB  
Article
The Synthesis and Spectroscopic Characterization of Structural Changes in Hydrophobic Silica Aerogels upon Encapsulation of the LCC ICCG Enzyme
by Tatiana Alpízar-Rojas, Juan Diego Barboza-Carmona, Erik Butenschön, Guzel Musabirova, Erick Castellón, Jörg Matysik and Isaac F. Céspedes-Camacho
Gels 2025, 11(2), 92; https://doi.org/10.3390/gels11020092 - 25 Jan 2025
Cited by 1 | Viewed by 2499
Abstract
Silica aerogels are highly porous materials known for their low density and extensive surface area, making them ideal for applications in thermal insulation, catalysis, and environmental remediation. This study investigates the structural changes of functionalized hydrophobic silica aerogels used as carriers of the [...] Read more.
Silica aerogels are highly porous materials known for their low density and extensive surface area, making them ideal for applications in thermal insulation, catalysis, and environmental remediation. This study investigates the structural changes of functionalized hydrophobic silica aerogels used as carriers of the LCC ICCG enzyme. The aerogels were synthesized using the sol-gel method, with trimethylethoxysilane (TMES) as a functionalizing agent to enhance hydrophobicity. The enzyme-encapsulated aerogels were characterized using hyperpolarized 129Xe NMR, 29Si NMR, nitrogen sorption analysis, TEM, contact angle measurements, and FT-IR spectroscopy to evaluate their structural and chemical properties. The results confirmed successful encapsulation of the enzyme, as indicated by changes in the pore structure and network morphology. These findings demonstrate that functionalized silica aerogels can effectively support LCC ICCG immobilization, offering a promising approach for plastic degradation applications. Full article
(This article belongs to the Special Issue Synthesis and Application of Aerogel)
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