Search Results (12)

In this study, the fatigue strength of polished drill pipe specimens was investigated and compared with previous test results of corroded and not-corroded pipes. The resonant fatigue test rig, which was designed and implemented by the University of Pisa, is initially presented by providing a detailed description of the set-up of the machine, the calibration of the strain gauges, the control system, and the correct identification of the vibrational node locations. A polishing rig was also designed and put into operation to remove the corrosion pits from the outer surface of almost the entire length of the drill pipe specimens. After the fatigue tests with the resonant rig, and the observation of the fatigue fracture of the specimens, a few samples were extracted from different zones (corroded and not corroded) of the failed drill pipe specimens. This allowed for investigations to be carried out using a scanning electronic microscope. The obtained results were analyzed using the Murakami model, and a discussion is presented about the effect of the corrosion pits on the fatigue strength. Full article

Recently, high internal surfaces for titanium alloy pipes have been required due to the increment of various applications such as aerospace components. In this work, vertical magnetorheological polishing (VMRP) is carried out to achieve high polishing performance on the internal surface of the titanium alloy pipe. A series of comparative experiments were conducted to investigate the polishing mechanism of magnetorheological polishing (MRP) fluid and enhance the polishing performance. It is shown from the experimental results that the VMRP method under the opposite polarity arrangement improves the surface roughness from 47.85% to 83.34% by reducing unwanted vibration and noise during operation. This provides nanoscale surface polishing quality, while such a precision cannot be achieved from the previous horizontal MR polishing apparatus method. It is found that under a 2700 cycle polishing time, a polishing process combining a rough and fine polishing approach with a combination of different particle diameters results in an axial surface roughness of 0.05 μm and circumferential surface roughness of 0.038 μm, respectively. It is also identified that the axial surface roughness of 0.04 μm–0.041 μm is achieved through the combination of high- and low-speed polishing process after 1602 cycles. Full article

It is a challenge to polish the interior surface of a small bent pipe with complex structures and sizes less than 0.5 mm. This is because of the fact that traditional polishing methods could destroy, block, or break the small complex structures. For a small bent pipe made of aluminum alloy produced using additive manufacturing, the defects, such as adhered powders and spatters, are easy to jam the pipe without polishing, possibly resulting in catastrophic failure for aerospace applications. To overcome this challenge, a novel water jet polisher was developed using soft polymethyl methacrylate (PMMA) abrasives. After polishing a specific area, the adhered powders on the interior surface were reduced from over 140 to 2, 3, and 6 by the soft abrasives with mesh sizes of 200, 400, and 600, respectively. The surface roughness Sa was decreased from 3.41 to 0.92 μm after polishing using PMMA abrasives with a mesh size of 200. In comparison, silica abrasives were also employed to polish the small bent pipes, leading to the bent part of pipes breaking. However, this kind of failure was absent when using soft abrasives. Computational fluid dynamics calculations elucidate that a peak erosion rate of silica abrasives for a bent pipe with a turn angle of 30° is 2.18 kg/(m²·s), which is 17 times that of soft abrasives. This is why the small bent pipe was broken using silica abrasives, whereas it remained intact when polished with soft abrasives. In addition, water jet polishing has a lower erosion rate, a relatively smooth erosion curve, and less erosion energy, leaving the bent parts intact. The developed soft abrasive water jet polisher and the findings of this study suggest new possibilities for cleaning the adhered powders and spatters and polishing the interior surface of small bent pipes with complex structures. Full article

An experimental study was carried out to assess the thermal performance of a few evacuated tube solar collectors (ETSCs) for water heating. The thermal performance of two kinds of ETSC (heat pipe ETSC and direct-flow ETSC) was investigated using an indoor experimental apparatus in lab testing conditions with a solar simulator. Several experimental tests were carried out for the heat pipe ETSC system under different operating conditions, such as the solar intensity (300, 500, and 1000 W/m²) and the tilt angle (0°, 30° and 90°) of the ETSC and the water flow rate (0.6, 1.2, and 2.4 LPM). Moreover, four configurations of direct-flow ETSC (U tube, double U tubes, coaxial tubes, and helical tube) were examined and compared to the conventional heat pipe ETSC. The results of the experiment proved that the ETSC system presents a great performance at higher solar irradiance and lower water flow rates, and the experiments indicated that with a 30° tilt angle, the ETSC reaches the maximum thermal efficiency of 36%. Furthermore, compared to the conventional heat pipe ETSC and the other proposed configurations of direct-flow ETSCs, the helical tube-based ETSC has a better thermal efficiency, 69%, and can be considered a greater potential heat exchanger that can be integrated in ETSCs. To the best of our knowledge, it is the first time this helical tube type been integrated into the ETSC and tested under these conditions. Full article

Variable-diameter pipe parts have been widely used in the automobile industry, aerospace industry, and other fields. To enhance the surface quality of variable-diameter pipe and explore the effect of solid–liquid two-phase magnetic fluid (SLTPMF) on polishing, in this paper, the seven-order variable-diameter pipe with symmetrical structure is taken as the research object to carry out experimental research and numerical simulation. The experimental research shows that the best surface roughness is reduced by an order of magnitude to Ra 0.054 μm. The solid–liquid two-phase magnetic fluid polishing (SLTPMFP) technology has reliability and superiority in improving the roughness of variable-diameter pipe parts. The simulation results show that the wall shear stress of solid–liquid two-phase magnetic fluid on the wall surface of the workpiece affects the improvement of roughness. The greater the wall shear force, the better the surface roughness can be obtained. The velocity and dynamic pressure cloud diagram show that the velocity and dynamic pressure on the center axis of the workpiece first increase and then decrease with the flow of the magnetic fluid. The velocity and dynamic pressure on the near wall surface are reduced due to the shear collision with the workpiece. This work can provide technical and theoretical support for the actual production of SLTPMF precision polishing. Full article

The Polish government has made a decision to build a nuclear power plant (NPP) in the South Baltic coastal zone. This means that three major types of structures will be located in the nearshore: (1) breakwaters and a wharf where ships may dock to load and unload cargo (harbor), (2) seawalls protecting the shore against erosion and storm surge floods, and (3) an underwater piping system for cold water intake and heated water discharge. This study determines the dominant directions and rate of sediment transport for the coastline section in the vicinity of the projected Polish NPP (ca. 100,000 m³/year), as well as assesses current changes at this coastline location on the basis of field measurements and mathematical modeling. Full article

This paper presents the selected aspects of a superconducting cryogenic bypass line (BPL) design, a part of the international Facility for Antiproton and Ion Research (FAIR) SIS100 cryogenic system, currently under construction in Darmstadt, Germany. Design, manufacturing, and installation of the superconducting cryogenic bypass line is a part of a Polish in-kind contribution to the FAIR project, realized by the Wroclaw University of Science and Technology. The BPL is dedicated to transferring liquid helium and AC electric current between SIS100 arc sections and superconducting quadrupole magnets located in warm straight sections of the synchrotron. A main innovative feature of the cryogenic bypass line is transferring the electric current and liquid helium in one vacuum vessel, while in other similar projects, namely, the Large Hadron Collider at CERN (CH) or the Tevatron at FermiLab (USA), those functions are separated. The coexistence of superconducting busbars and liquid helium process pipes in one limited space, as well as numerous additional functional and technical requirements, was a source of the serious design and production challenges described in the paper, including two designs of the internal suspension system based on steel rods and aramid cables. Full article

The main purpose of the analysis is to determine the influence of the weather and operating conditions on the energy and exergy efficiencies of an evacuated tube solar collector, heat pipe type with a mixture of water and propylene glycol (50%/50%) as a working fluid under the Polish climate conditions (the geographical coordinates for Lublin: Latitude 51°15′ N and longitude 22°34′ E), according to the experimental data. The solar collector with an aperture area of 3.6 m² is a main component of the solar hot water test installation located in the laboratory of the Faculty of Environmental Engineering, Lublin University of Technology. Studies have been presented for August. Based on the results, the average daily energy efficiency of the solar collector at the level of 34% (14.3–58.8%) and the average daily exergy efficiency of the solar collector at the level of 2.25% (0.86–3.75%) were established. Full article

Electrolytic plasma polishing (EPP) is an emerging technology for polishing, cleaning, deburring and smoothing of free-formed metal surfaces. The electrolytic plasma polishing of outer metal surfaces is state-of-the-art, whereas the polishing of pipe inner surfaces has only recently been reported by the authors. A prototype system and first experimental results were presented. It was found in the previous study that the average surface roughness $\mathit{Sa}$ reaches a range from 0.065 µm to 0.090 µm. The current study systematically investigates the influence of the velocity v as well as the number n of polishing passages on the average surface roughness $\mathit{Sa}$ . The polishing of the pipe inner surface and weld seam are considered separately. The results show that the average roughness $\mathit{Sa}$ is mainly dependent on the effective polishing time $t_{ept}$ of the polishing process. The average surface roughness $\mathit{Sa}$ of the pipe inner surface can reach a range from 0.030 µm to 0.034 µm starting from an initial surface roughness $S{a}_0$ of 0.719 µm, whereas the average surface roughness $\mathit{Sa}$ of the weld seam can reach a range from 0.088 µm to 0.096 µm starting from an initial surface roughness ${\mathit{Sa}}_0$ of 0.282 µm. These ranges are achieved after an effective polishing time of approximately 25 s for both the inner pipe surface and the weld seam. Full article

Smooth surfaces are becoming increasingly important in many industries, such as medical, chemical or food. In some industrial areas, the mechanical treatment of surfaces (grinding and polishing) does not fulfil desired specifications. Non-abrasive methods (chemical and electrochemical) have the advantage that even complex geometries and free-form shapes can be polished. In the context of this paper, electrochemical surface treatment is considered in more detail. Both electro polishing, which is state of the art, and the novel electrolytic plasma polishing (EPP) process are presented. This paper focusses on the electrolytic plasma polishing because it has many advantages compared to the process of electro polishing. The theoretical operation of the electrolytic plasma polishing is shown. A prototype system for plasma polishing of internal surfaces of pipes was installed and a polishing head was developed. Several parameters are investigated, such as the width of the adjustable polishing head gap and different velocities v or different applied potential differences U, and first results of the average surface roughness Sa as function of the various parameters were evaluated. It can be seen that a stable polishing process can be achieved at the highest potential difference of 320 V and that the average surface roughness Sa reaches a range from 0.065 to 0.090 µm. At the same time, it has been shown that with increasing potential difference, the average surface roughness becomes independent of the width of the adjustable polishing head gap. Full article

In this work, we investigated the effects of surface roughness and agitation on the morphology of magnetite films electrodeposited from alkaline Fe(III)-triethanolamine (TEA) solutions on carbon steel substrates. The surface roughness of the carbon steel substrates was maintained in the range of 1.64–0.06 μm by using mechanical grinding and polishing methods. The agitation speed was set at 0 and 900 rpm during the electrodeposition process. The particle size and surface roughness value of the magnetite films gradually decreased with decreasing substrate roughness. However, the influence of the substrate roughness on the thickness of the magnetite film was negligible. The morphology of the magnetite film fabricated at 900 rpm appeared to be highly faceted compared to that of the magnetite film produced at 0 rpm. The thickness and surface roughness of the magnetite film significantly increased with the agitation speed, which also significantly affected the electrodeposition efficiency. The effects of substrate surface roughness and agitation on the morphology of magnetite films electrodeposited on carbon steel substrates were also discussed. The obtained results provide critical information for the simulation of magnetite deposits on carbon steel pipes in the secondary systems of nuclear power plants. Full article

The perceived health risk of recently introduced nicotine and tobacco products may influence both their uptake and continued use. The aim of the study was to assess how adolescents rate relative harmfulness of slim and menthol cigarettes, water pipes, e-cigarettes, and smokeless tobacco compared to regular cigarettes. Cross-sectional survey data from students aged 13–19 years from Piotrkowski district, Poland were analyzed. Among the sample of 4050 students, 3552 respondents completed anonymous, confidential, self-administered questionnaire adapted from the Global Youth Tobacco Survey (GYTS). The study results indicate that the students perceived slim cigarettes and menthol cigarettes as less harmful, which is in line with the message created by tobacco companies. On the other hand, less popular products such as water pipes and smokeless tobacco were considered as more harmful. The current study indicates insufficient and misleading perception of harmfulness of different tobacco/nicotine products available on the Polish market. Simultaneously, there is insufficient countrywide public health education in this matter. Preventive measures are necessary to discourage young people from smoking uptake and to ensure that potential consumers can, based on objective data, make informed decisions about cigarettes and non-cigarette tobacco products. Full article