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Keywords = open-circuit drilling

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14 pages, 6619 KB  
Article
The Use of Nanosecond Pulsed Fibre Laser Treatment to Improve the Corrosion Resistance of 316L SS Utilised as Surgical Devices
by Vinicius da Silva Neves, Felipe Queiroz Correa, Murilo Oliveira Alves Ferreira, Alessandro Roger Rodrigues, Witor Wolf, Rodrigo Galo, Fátima Maria Mitsue Yasuoka and Jéferson Aparecido Moreto
Materials 2024, 17(24), 6178; https://doi.org/10.3390/ma17246178 - 18 Dec 2024
Cited by 1 | Viewed by 1113
Abstract
The nanosecond pulsed fibre laser (NsPFL) treatment is extensively employed to distinguish hospital surgical instruments (micro-surgical forceps, surgical blades, orthopaedic drills, and high-precision laparoscopic tools), which are generally composed of stainless steel. Nevertheless, if the laser parameters are not properly optimised, this process [...] Read more.
The nanosecond pulsed fibre laser (NsPFL) treatment is extensively employed to distinguish hospital surgical instruments (micro-surgical forceps, surgical blades, orthopaedic drills, and high-precision laparoscopic tools), which are generally composed of stainless steel. Nevertheless, if the laser parameters are not properly optimised, this process may unintentionally provoke corrosion. Maintaining the structural integrity of these materials is essential for ensuring patient safety and minimising long-term costs. This work aims to optimise the laser scanning parameters for marking 316L stainless steel (316L SS), seeking to improve its corrosion resistance. The corrosion behaviour was assessed by using open circuit potential (OCP), potentiodynamic polarisation curves (PPc), and electrochemical impedance spectroscopy (EIS) techniques, conducted in 0.9% wt NaCl solution at a controlled temperature of 25 ± 1 °C. A comprehensive study employing optical profilometry has significantly enhanced our understanding of the corrosion micromechanisms of 316L SS, comparing specimens both with and without NsPFL treatment. Considering applications involving environments rich in chloride ions, the results indicated that the NsPFL-316L SS samples demonstrated markedly enhanced performance compared to the untreated base material after 48 h of immersion in 0.9% wt NaCl solution. This improvement is particularly noteworthy given the widespread utilisation of 316L SS in the manufacturing of surgical instruments, where corrosion resistance is of paramount importance. Full article
(This article belongs to the Section Corrosion)
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19 pages, 8236 KB  
Article
Research on Key Parameters of Wellbore Stability for Horizontal Drilling in Offshore Hydrate Reservoirs
by Zhengfeng Shan, Xiansi Wang, Zeqin Li, Zhenggang Gong, Nan Ma, Jianbo Zhang, Zhiyuan Wang and Baojiang Sun
Appl. Sci. 2024, 14(23), 10922; https://doi.org/10.3390/app142310922 - 25 Nov 2024
Cited by 2 | Viewed by 1334
Abstract
The South China Sea has abundant reserves of natural gas hydrates, and if developed effectively, it can greatly alleviate the pressure on the energy supply in China. But the hydrate reservoirs in the sea area are loose, shallow, porous, and have poor mechanical [...] Read more.
The South China Sea has abundant reserves of natural gas hydrates, and if developed effectively, it can greatly alleviate the pressure on the energy supply in China. But the hydrate reservoirs in the sea area are loose, shallow, porous, and have poor mechanical properties. During the drilling process, the invasion of drilling fluid into this kind of reservoir is likely to induce mass decomposition of gas hydrate and, in turn, a significant reduction in mechanical strength around the wellbore as well as instability of the wellbore. In this study, in light of the engineering background of exploratory wells at the South China Sea, a temperature and pressure field model in a gas hydrate reservoir at sea during open circuit drilling was established, and then, based on this model, a comprehensive model for the stability analysis of the well drilled in the hydrate reservoir at sea was constructed, both of them with errors of less than 10%. With these two models, the effects of different drilling parameters on wellbore stability were investigated. The gas and liquid produced by the decomposition of hydrates in the formation will increase the pore pressure in the formation, thereby reducing the effective stress in the formation. The closer the formation is to the wellbore, the more thorough the decomposition of hydrates in the formation and the greater the effective plastic strain. Keeping all other conditions constant, the increase in drilling fluid invasion pressure and temperature, as well as reservoir permeability, will lead to a decrease in the mechanical strength of the formation around the wellbore and an expansion of the wellbore yield zone. The results can provide a theoretical reference for the stability analysis at sea. Full article
(This article belongs to the Topic Advances in Oil and Gas Wellbore Integrity)
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15 pages, 4686 KB  
Article
Effect of Damage on the Corrosion Performance of Thermal Spray Aluminium (TSA) Coating in Synthetic Seawater
by Shiladitya Paul
Appl. Sci. 2023, 13(2), 1109; https://doi.org/10.3390/app13021109 - 13 Jan 2023
Cited by 1 | Viewed by 3033
Abstract
A widely used coating system for corrosion mitigation of offshore steel structures is thermally sprayed aluminium (TSA). Even though these coatings have been used for decades, it is not always clear how they perform in service over long periods, particularly if damaged during [...] Read more.
A widely used coating system for corrosion mitigation of offshore steel structures is thermally sprayed aluminium (TSA). Even though these coatings have been used for decades, it is not always clear how they perform in service over long periods, particularly if damaged during installation or in service. To understand the corrosion behaviour of damaged TSA coatings in seawater and their tolerance to levels of damage, TSA coatings (1050 Al) were prepared on carbon steel substrates using wire arc spray and tested in synthetic seawater. Prior to testing, various levels of holidays or damage (~5%, 10%, 15% and 18%) reaching the steel substrate were drilled on the front surface of the coated specimens. Open circuit potential was measured and linear polarization resistance technique was used to calculate the corrosion rate. The work showed that the TSA coatings polarised steel to potentials below −800 mV (Ag/AgCl) at 25 °C, even in the presence of damage or holiday (up to ~18%). The SEM/EDX and XRD data confirmed the presence of brucite and aragonite in the damage region. The presence of damage impacted the short-term corrosion rate at the start, but did not significantly affect the overall corrosion performance of the TSA coatings in 420 days of testing. Full article
(This article belongs to the Special Issue Spray Applications)
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11 pages, 3793 KB  
Article
Design and Experimental Research of a Wellhead Overflow Monitoring System for Open-Circuit Drilling of Natural Gas Hydrate
by Chao Zhong, Jing’an Lu and Dongju Kang
Energies 2022, 15(24), 9606; https://doi.org/10.3390/en15249606 - 18 Dec 2022
Cited by 3 | Viewed by 2315
Abstract
Natural gas hydrate is easy to decompose and leak due to the changes in temperature and pressure during drilling, which causes safety accidents. Early monitoring of wellhead overflow is a practical and effective measure to prevent overflow blowouts and other accidents. Herein, a [...] Read more.
Natural gas hydrate is easy to decompose and leak due to the changes in temperature and pressure during drilling, which causes safety accidents. Early monitoring of wellhead overflow is a practical and effective measure to prevent overflow blowouts and other accidents. Herein, a wellhead methane monitoring system for the open-circuit drilling of marine natural gas was designed. The system consisted of an overwater acoustic reception part and an underwater self-contained methane monitoring part, matching the construction environment of marine natural gas hydrate exploitation. Compared with the existing gas logging technology (measurement while drilling), the monitoring and early warning of wellhead methane content were realized at all stages of drilling, casing running, cementing, completion and fracturing in the process of natural gas hydrate exploitation. System communication and data acquisition tests were completed at different water depths through sea trials, which verified the effectiveness of the system design. The research results provide important theoretical and technical implications for promoting the development of early spill monitoring technology at the wellhead of open-circuit drilling for marine gas hydrates. Full article
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