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121 Results Found

  • Article
  • Open Access
2 Citations
2,507 Views
16 Pages

The Transition of Mg-Containing Phases and Recovery of NaCl in Molten Salt Chloride Slags at High Temperature

  • Feng Chen,
  • Yuekai Wen,
  • Yufeng Guo,
  • Shuai Wang,
  • Lingzhi Yang,
  • Yu Zheng,
  • Dongyue Li and
  • Yuqiao Ren

30 August 2022

The molten salt chlorination method is more suitable to produce TiCl4 using titanium-containing materials with high contents of CaO and MgO in China. However, there is a large amount of molten salt chloride slags generated from the molten salt chlori...

  • Article
  • Open Access
27 Citations
4,735 Views
10 Pages

Low Temperature Synthesis of Phase Pure MoAlB Powder in Molten NaCl

  • Cheng Liu,
  • Zhaoping Hou,
  • Quanli Jia,
  • Xueyin Liu and
  • Shaowei Zhang

9 February 2020

MoAlB fine powders were prepared in molten NaCl from Al, B and Mo powders. The effects of key parameters affecting the synthesis process and phase morphology were examined and the underpinning mechanisms proposed. MoAlB product particles exhibited di...

  • Article
  • Open Access
6 Citations
2,345 Views
13 Pages

Research on Hot Corrosion Behavior of DZ40M and K452 Superalloys in NaCl Molten Salt

  • Lei Wan,
  • Zeyu Zhang,
  • Wenquan Wang,
  • Yunpeng Xue,
  • Jubao Shen,
  • Tao Sun and
  • Haiou Sun

17 February 2022

The corrosion of cobalt-based DZ40M and nickel-based K452 superalloy at 900 °C was investigated by NaCl salt coating. Accordingly, the differences in hot corrosion behavior were analyzed considering the development methods and elementary composit...

  • Article
  • Open Access
3 Citations
1,754 Views
11 Pages

Production of Al–Mn/WC Composite Coatings with Electrodeposition in AlCl3–NaCl–KCl–MnCl2 Molten Salts

  • Wenjuan Qi,
  • Desheng Ding,
  • Weijie Luo,
  • Weiliang Jin,
  • Qian Kou,
  • Chuntao Ge and
  • Saijun Xiao

14 July 2023

The hardness and wear resistance of amorphous Al–Mn alloy coatings can be improved by incorporating ceramic particles into them to extend their application. In this paper, Al–Mn/WC composite coatings have been prepared with electrodeposit...

  • Article
  • Open Access
2 Citations
4,028 Views
17 Pages

Corrosion Mechanism and Properties of 316L Stainless Steel in NaCl-KCl Molten Salt at High Temperatures

  • Ruimin Lv,
  • Xian Tang,
  • Zhemian Ying,
  • Hua Ai,
  • Hua Sun,
  • Wei Zhang,
  • Ying Wang,
  • Jinjuan Cheng and
  • Long Yan

18 March 2025

The corrosion properties of 316L stainless steel (316L SS) alloy within molten NaCl-KCl salt were explored through a static immersion experiment carried out at 700 °C under Ar flow for 25, 50, 100, 200, and 400 h. The loss in weight of the corrod...

  • Article
  • Open Access
5 Citations
2,290 Views
12 Pages

The Conversion of Calcium-Containing Phases and Their Separation with NaCl in Molten Salt Chlorinated Slags at High Temperature

  • Feng Chen,
  • Changlin Liu,
  • Yuekai Wen,
  • Fuxing Zhu,
  • Hongguo Yao,
  • Yufeng Guo,
  • Shuai Wang and
  • Lingzhi Yang

28 December 2021

The titanium resources in Panxi reign, China, have a high-impurities content of Ca and Mg, which is usually processed by the molten salt chlorination process. This process allows higher Ca and Mg content in its furnace burdens. However, there is a hu...

  • Article
  • Open Access
2 Citations
2,619 Views
14 Pages

Failure Analysis of Thermal Corrosion Cycling of EB-PVD YSZ Thermal Barrier Coatings Exposed to Molten NaCl

  • Yang Liu,
  • Min Xie,
  • Ruiyi Li,
  • Xun Pei,
  • Yonghe Zhang,
  • Rende Mu and
  • Xiwen Song

28 July 2022

NaCl is the most abundant salt in seawater, thermal barrier coatings (TBCs) face the challenge of chloride salt hot corrosion in the marine environment. In this work, we focus on evaluating the thermal corrosion cycling of 9 wt.% Y2O3-ZrO2 (YSZ) expo...

  • Article
  • Open Access
1,047 Views
21 Pages

28 August 2024

Corrosion of the molten salts Na2SO4 and NaCl has become one of the major factors in the failure of steel components in boilers and engines. In this study, CoNiCrAlY cobalt-based cladding layers with different NiCr-Cr3C2 ratios were prepared by micro...

  • Article
  • Open Access
4 Citations
2,238 Views
11 Pages

Corrosion Behavior of 20G and TP347H in Molten LiCl-NaCl-KCl Salt

  • Shijing Xie,
  • Min Lei,
  • Jiawei Sun,
  • Chongdou Yang,
  • Wenbo Liu,
  • Di Yun,
  • Xiqiang Zhao and
  • Jie Qiu

13 June 2024

The corrosion behavior of 20G and TP347H materials was investigated in molten LiCl-NaCl-KCl salt. The corrosion rates of these materials in molten chloride salt are high and are strongly affected by the alloying surface oxide formation. The 20G shows...

  • Article
  • Open Access
2 Citations
2,121 Views
8 Pages

14 July 2022

The floating drop method has the potential for high-accuracy measurement of liquid–liquid interfacial tension. It was applied here to measure the interfacial tension between liquid Pb and a molten mixture of 8.9% LiCl, 50% NaCl, and KCl (mass%)...

  • Article
  • Open Access
11 Citations
3,360 Views
16 Pages

Electrodeposition of Aluminum Coatings from AlCl3-NaCl-KCl Molten Salts with TMACl and NaI Additives

  • Tianyu Yao,
  • Haiyan Yang,
  • Kui Wang,
  • Weiping Wu,
  • Haiyan Jiang,
  • Hezhou Liu,
  • Qudong Wang and
  • Wenjiang Ding

2 December 2020

The Al coatings achieved via electrodeposition on a Cu electrode from AlCl3-NaCl-KCl (80–10–10 wt.%) molten salts electrolyte with Tetramethylammonium Chloride (TMACl) and Sodium Iodide (NaI) additives is reported. The effect of the two a...

  • Article
  • Open Access
2 Citations
1,836 Views
15 Pages

19 January 2023

In NaCl-KCl-NaF-V2O3 molten salt, used graphite as an anode and carbon steel plate as a cathode, vanadium was successfully prepared by molten salt electrodeposition. The reduction mechanism of molten salt electrodeposition vanadium is discussed, and...

  • Article
  • Open Access
1 Citations
2,464 Views
11 Pages

Study on the Influence of CaO on the Electrochemical Reduction of Fe2O3 in NaCl-CaCl2 Molten Salt

  • Hui Li,
  • Lingyue Song,
  • Jinglong Liang,
  • Dongxing Huo,
  • Weigang Cao and
  • Chang Liu

15 December 2023

The presence of calcium-containing molten salts in the electrolysis of oxides for metal production can lead to the formation of CaO and, subsequently, the generation of intermediate products, affecting the reduction of metals. To investigate the impa...

  • Communication
  • Open Access
596 Views
9 Pages

21 July 2025

The suitability of 347H stainless steel (SS347H) for chloride salt environments is critical in selecting materials for next-generation concentrated solar power (CSP) systems. This study investigated the corrosion behavior of SS347H in a ton-scale pur...

  • Article
  • Open Access
3 Citations
1,992 Views
24 Pages

Corrosion of Two Iron-Based Aluminaforming Alloys in NaCl-MgCl2 Molten Salts at 600 °C

  • Louis Pellicot,
  • Nathalie Gruet,
  • Jérôme Serp,
  • Romain Malacarne,
  • Sophie Bosonnet and
  • Laure Martinelli

1 July 2024

Molten salts have been used as heat transfer fluids since the middle of the 20th century. More recently, molten chloride salts have been studied for use in concentrated solar power plants or molten salt reactors. However, none of the materials studie...

  • Article
  • Open Access
1,133 Views
25 Pages

21 February 2025

This study presents a metallothermic reduction mechanism for fabricating Nd and Nd–Fe alloys at 850–1050 °C using anhydrous NdCl3 and Ca, which have relatively low melting points. Our method decreased the process temperature while imp...

  • Article
  • Open Access
6 Citations
2,034 Views
22 Pages

Corrosion Behavior of Ni-Cr Alloys with Different Cr Contents in NaCl-KCl-MgCl2

  • Peng Lei,
  • Lizhen Zhou,
  • Yu Zhang,
  • Fuli Wang,
  • Qinzhe Li,
  • Jiangyan Liu,
  • Xueyun Xiang,
  • Hang Wu,
  • Wen Wang and
  • Fuhui Wang

14 May 2024

This study investigates the corrosion behavior of Ni-Cr binary alloys, including Ni-10Cr, Ni-15Cr, Ni-20Cr, Ni-25Cr, and Ni-30Cr, in a NaCl-KCl-MgCl2 molten salt mixture through gravimetric analysis. Corrosion tests were conducted at 700 °C, with...

  • Article
  • Open Access
1,365 Views
27 Pages

Molten Salt Electrolyte for Na-ZnCl2 All-Liquid Battery for Grid Storage

  • Wenjin Ding,
  • Ralf Hoffmann,
  • Akshata Barge,
  • Ole S. Kjos,
  • Norbert Weber,
  • Tom Weier and
  • Thomas Bauer

Zeolite Battery Research Africa (ZEBRA) batteries (Na-NiCl2 solid electrolyte batteries, SEBs) have commercial applications in energy storage due to their low costs and recyclability, long lifetime, and high safety. In commercial ZEBRA batteries, Ni...

  • Article
  • Open Access
12 Citations
2,611 Views
20 Pages

High-Temperature Corrosion Behavior of Selected HVOF-Sprayed Super-Alloy Based Coatings in Aggressive Environment at 800 °C

  • Zdeněk Česánek,
  • Kateřina Lencová,
  • Jan Schubert,
  • Jakub Antoš,
  • Radek Mušálek,
  • František Lukáč,
  • Marek Palán,
  • Marek Vostřák and
  • Šárka Houdková

20 June 2023

This study is focused on the high-temperature corrosion evaluation of selected thermally sprayed coatings. NiCoCrAlYHfSi, NiCoCrAlY, NiCoCrAlTaReY, and CoCrAlYTaCSi coatings were sprayed on the base material 1.4923. This material is used as a cost-ef...

  • Article
  • Open Access
2 Citations
4,644 Views
9 Pages

Effect of Electrolysis Temperature on the Preparation of FeO by Molten Salt Electrolysis

  • Zhenwei Jing,
  • Chao Luo,
  • Hongyan Yan,
  • Ju Meng,
  • Chenxiao Li,
  • Hui Li and
  • Jinglong Liang

12 August 2022

FeO is a low-price material with high charge storage capacity, biocompatibility and other characteristics. It has been applied in the fields of catalysts, capacitors, electrodes and composite materials. However, the current method of preparing FeO ne...

  • Article
  • Open Access
4 Citations
3,223 Views
10 Pages

Effect of Fe2O3 on Electro-Deoxidation in Fe2O3-Al2O3-NaCl-KCl System

  • Yanke Xu,
  • Hongyan Yan,
  • Zhenwei Jing,
  • Xiwei Qi,
  • Hui Li and
  • Jinglong Liang

26 August 2021

The reduction of Fe2O3-Al2O3 is one of the important reactions in the resource utilization of iron-containing oxide waste. Fe2O3-Al2O3 was electro-deoxidized in the NaCl-KCl system by molten salt electrolysis to prepare FeO/Al2O3. The effect of the F...

  • Feature Paper
  • Article
  • Open Access
4 Citations
3,102 Views
14 Pages

Electrodeposition of Aluminium-Vanadium Alloys from Chloroaluminate Based Molten Salt Containing Vanadium Ions

  • Vesna S. Cvetković,
  • Nataša M. Vukićević,
  • Dominic Feldhaus,
  • Ksenija Milicevic-Neumann,
  • Tanja S. Barudžija,
  • Bernd Friedrich and
  • Jovan N. Jovićević

10 January 2021

The Al-V alloys were synthetized by potentiostatic electrodeposition onto a glassy carbon electrode from equimolar AlCl3 + NaCl bath containing vanadium ions at 200 °C. The alloy deposits were characterized by X-ray diffraction, scanning electron...

  • Review
  • Open Access
37 Citations
6,442 Views
17 Pages

17 August 2021

Vanadium as a rare element has a wide range of applications in iron and steel production, vanadium flow batteries, catalysts, etc. In 2018, the world’s total vanadium output calculated in the form of metal vanadium was 91,844 t. The raw materials for...

  • Article
  • Open Access
5 Citations
2,865 Views
22 Pages

28 February 2023

We report on the facile and scalable catalytic conversion of natural graphite and MoS2 minerals into α-MoO3 nanoribbons incorporated into hexagonal MoS2 and graphene nanosheets, and evaluate the structural, morphological and electrochemical per...

  • Article
  • Open Access
3 Citations
1,596 Views
20 Pages

Electrochemical Behavior of Dysprosium Ion and Its Co-Electroreduction with Nickel Ions in the Molten KCl-NaCl-CsCl Eutectic

  • Khasbi B. Khushkhov,
  • Anna S. Kholkina,
  • Astemir A. Khotov,
  • Zhubagi Z. Ali,
  • Zalina A. Zhanikayeva,
  • Vadim A. Kvashin,
  • Vadim A. Kovrov,
  • Anastasia A. Mushnikova and
  • Daria P. Mirzayants

22 September 2023

The electrochemical behavior of dysprosium ions, as well as dysprosium and nickel ion co-reduction, on inert tungsten electrodes and active nickel electrodes were studied in the eutectic KCl-NaCl-CsCl melt at a temperature of 823 K using the methods...

  • Feature Paper
  • Article
  • Open Access
4 Citations
2,374 Views
15 Pages

25 February 2024

Inorganic phase-change materials (PCMs) with high melting points have great potential for thermal energy storage systems. Sodium chloride (NaCl) has a high melting point (801 °C) and high latent-heat-storage density (482 kJ/kg). However, it is di...

  • Article
  • Open Access
19 Citations
4,285 Views
17 Pages

Thermal and Transport Properties of Molten Chloride Salts with Polarization Effect on Microstructure

  • Jianfeng Lu,
  • Senfeng Yang,
  • Gechuanqi Pan,
  • Jing Ding,
  • Shule Liu and
  • Weilong Wang

31 January 2021

Molten chloride salt is recognized as a promising heat transfer and storage medium in concentrating solar power in recent years, but there is a serious lack for thermal property data of molten chloride salts. In this work, local structures and therma...

  • Article
  • Open Access
14 Citations
5,599 Views
12 Pages

14 May 2019

Titanates materials have attracted considerable interest due to their unusual functional and structural properties for many applications such as high-performance composites, devices, etc. Thus, the development of a large-scale synthesis method for pr...

  • Article
  • Open Access
21 Citations
4,086 Views
11 Pages

27 October 2019

Melt-electrospun polycaprolactone (PCL) fibers were fabricated by using NaCl as an additive. The size and morphology of the PCL fibers could be controlled by varying the concentration of the additive. The smallest size of the fibers (2.67 ± 0....

  • Article
  • Open Access
3 Citations
1,665 Views
15 Pages

10 January 2024

By employing a method that combines a NaCl compacting template and supergravity infiltration, open-cell aluminum (Al) foam with varying porosities was prepared. The Al foam fabricated has a pore size of 400 µm and porosity ranging from 0.72 to...

  • Article
  • Open Access
4 Citations
2,957 Views
13 Pages

25 December 2019

The molten salt metallurgy of Sb, which involves the smelting of stibnite in a binary NaCl-Na2CO3 salt with sulfur-fixing and the addition of a reductant, has been proposed as a clean method for Sb extraction. However, the reacting behaviors of the m...

  • Article
  • Open Access
1,471 Views
17 Pages

Modeling the Carbothermal Chlorination Mechanism of Titanium Dioxide in Molten Salt Using a Deep Neural Network Potential

  • Enhao Zhang,
  • Xiumin Chen,
  • Jie Zhou,
  • Huapeng Wu,
  • Yunmin Chen,
  • Haiguang Huang,
  • Jianjun Li and
  • Qian Yang

2 February 2025

The molten salt chlorination method is one of the two main methods for producing titanium tetrachloride, an important intermediate product in the titanium industry. To effectively improve chlorination efficiency and reduce unnecessary waste salt gene...

  • Article
  • Open Access
7 Citations
3,490 Views
10 Pages

Low-Temperature Molten Salt Synthesis and the Characterisation of Submicron-Sized Al8B4C7 Powder

  • Cheng Liu,
  • Xueyin Liu,
  • Zhaoping Hou,
  • Quanli Jia,
  • Benjun Cheng and
  • Shaowei Zhang

22 December 2019

Submicron-sized (~200 nm) aluminium boron carbide (Al8B4C7) particles were synthesised from Al, B4C and carbon black raw materials in a molten NaCl-based salt at a relatively low temperature. The effects of the salt type/assembly and the firing tempe...

  • Article
  • Open Access
1 Citations
2,414 Views
14 Pages

31 December 2024

The electrochemical conversion of CO2 into high value-added carbon materials by molten salt electrolysis offers a promising solution for reducing carbon dioxide emissions. This study focuses on investigating the influence of molten salt composition o...

  • Article
  • Open Access
3 Citations
1,369 Views
16 Pages

Enhancement of Thermochemical Energy Storage by Alkali Metal Chloride Salts-Doped Ca-Based Sorbents: A Combined DFT and Experimental Study

  • Dehao Kong,
  • Nan He,
  • Qicheng Chen,
  • Binjian Nie,
  • Yingjin Zhang,
  • Nan An,
  • Liang Yao and
  • Zhihui Wang

23 December 2024

In this paper, the enhancement of thermochemical energy storage by alkali metal chloride salts-doped Ca-based sorbents is revealed by experiments and DFT calculations. The results indicate that NaCl and KCl doping increases the reaction rate and cycl...

  • Article
  • Open Access
5 Citations
2,754 Views
13 Pages

Improving the Quality of Laser Drilling by Assisted Process Methods of Static Solution and Mist Blowing

  • Yuan Tao,
  • Zhiwei Wang,
  • Shanshan Hu,
  • Yufei Feng,
  • Fan Yang and
  • Guangliang Li

12 April 2024

The use of static solution-assisted laser drilling can effectively improve hole roundness, decrease taper angle, and reduce recast layer thickness and hole wall slag adhesion. However, the enormous energy of the laser will evaporate the solution to f...

  • Article
  • Open Access
2 Citations
1,937 Views
16 Pages

20 September 2024

With growing interest in molten salts as possible nuclear fuel systems, knowledge of thermophysical properties of complex salt mixtures, e.g., NaCl-CeCl3, NaCl-UCl3 and NaCl-UCl4, informs understanding and performance modelling of the zero power salt...

  • Article
  • Open Access
15 Citations
7,714 Views
11 Pages

10 June 2015

Currently, the Brown-Schlesinger process is still regarded as the most common and mature method for the commercial production of sodium borohydride (NaBH4). However, the metallic sodium, currently produced from the electrolysis of molten NaCl that is...

  • Article
  • Open Access
342 Views
14 Pages

The Investigation of Methane Pyrolysis and Its Carbon Products Utilizing Molten Metal/Molten Salt Composite Reactors

  • Xichen Su,
  • Jiashu Liao,
  • Xiangyang Luo,
  • Xuncheng Ouyang,
  • Jianjun Wei and
  • Fujun Gou

4 November 2025

Methane pyrolysis for turquoise hydrogen production faces dual challenges of reactor clogging and carbon contamination, particularly the difficulty in extracting high-purity carbon from molten media. While most existing studies focus on two-phase sys...

  • Article
  • Open Access
3 Citations
2,479 Views
11 Pages

One-Pot Synthesis of Alumina-Titanium Diboride Composite Powder at Low Temperature

  • Xueyin Liu,
  • Ke Bao,
  • Junfeng Chen,
  • Quanli Jia and
  • Shaowei Zhang

22 August 2021

Alumina-titanium diboride (Al2O3-TiB2) composite powders were synthesised via aluminothermic reduction of TiO2 and B2O3, mediated by a molten chloride salt (NaCl, KCl, or MgCl2). The effects of salt type, initial batch composition, and firing tempera...

  • Feature Paper
  • Article
  • Open Access
6 Citations
2,281 Views
13 Pages

Development of Macro-Encapsulated Phase-Change Material Using Composite of NaCl-Al2O3 with Characteristics of Self-Standing

  • Shenghao Liao,
  • Xin Zhou,
  • Xiaoyu Chen,
  • Zhuoyu Li,
  • Seiji Yamashita,
  • Chaoyang Zhang and
  • Hideki Kita

29 May 2024

Developing thermal storage materials is crucial for the efficient recovery of thermal energy. Salt-based phase-change materials have been widely studied. Despite their high thermal storage density and low cost, they still face issues such as low ther...

  • Article
  • Open Access
4 Citations
2,623 Views
17 Pages

28 August 2023

This article presents a new method for preparing a coating on Ti65 titanium alloy using a two-step procedure comprising hot-dipped aluminum and solid carburization. The effects of the carburization on the hot-dipped aluminum coating against the prese...

  • Article
  • Open Access
7 Citations
4,043 Views
31 Pages

29 March 2022

A computational study on thermal stability was conducted the first time, combining the modified quasi-chemical model, the Antoine equation, and the adiabatic flash evaporation calculation principle to design a method to calculate the system pressure-...

  • Article
  • Open Access
1,340 Views
18 Pages

9 July 2025

In response to the growing impact of the climate crisis, many countries are accelerating efforts to develop sustainable and carbon-free energy solutions. This has led to increasing interest in advanced energy storage and conversion technologies, part...

  • Article
  • Open Access
7 Citations
3,150 Views
9 Pages

Remote Density Measurements of Molten Salts via Neutron Radiography

  • Alexander M. Long,
  • S. Scott Parker,
  • D. Travis Carver,
  • J. Matt Jackson,
  • Marisa J. Monreal,
  • Darcy A. Newmark and
  • Sven C. Vogel

With an increased interest in the use of molten salts in both nuclear and non-nuclear systems, measuring important thermophysical properties of specific salt mixtures becomes critical in understanding salt performance and behavior. One of the more ba...

  • Article
  • Open Access
309 Views
28 Pages

The Influence of Mg on the High-Temperature Chloride Salt Corrosion Behavior of High-Aluminum 310S

  • Ying Wei,
  • Peiqing La,
  • Yuehong Zheng,
  • Faqi Zhan,
  • Min Zhu,
  • Penghui Yang,
  • Haicun Yu and
  • Ruixin Li

30 September 2025

Concentrated Solar Power (CSP) technology is advancing toward higher operating temperatures and lower costs: current systems operate at 565 °C, while next-generation systems are targeted to reach 800 °C to overcome efficiency limitations. In...

  • Article
  • Open Access
8 Citations
2,583 Views
14 Pages

24 November 2022

Chloride molten salts have become a potential heat storage material for the design of a new generation of concentrating solar power (CSP) (>700 °C) due to its abundant reserves and low cost. The difficulty of measuring the high-temperature the...

  • Article
  • Open Access
30 Citations
10,581 Views
16 Pages

4 November 2011

Open cell Al foams have been made by infiltrating molten Al into preforms made from porous salt spheres. Infiltration has been effected using simple pressure-assisted vacuum investment casting where the maximum infiltration pressure difference was le...

  • Article
  • Open Access
2 Citations
1,906 Views
13 Pages

31 October 2024

A molten salt system was prepared using an optimized method. We studied the complex structure of Ir3+ ions in the molten salt system and the influence their concentration had on the quality of the coatings prepared via electrodeposition. Using TG-DSC...

  • Article
  • Open Access
2 Citations
1,547 Views
9 Pages

31 October 2022

As a new process, molten salt electrolysis is widely used in the preparation of metal materials by in situ reduction in solid cathodes. Therefore, it is meaningful to study the influence of the physical properties of solid cathodes on electrolysis pr...

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