Search Results (30)

Copper slag and red mud with high iron contents were discharged with an annual global amount of 37.7 and 175 million tons but had low utilization rates due to wide reuse difficulties. Studies on their large-scale utilization have become urgent. Thermal storage ceramic is a kind of energy storage material with high-added value and a potentially large market. In this study, a method to convert copper slag and red mud into thermal storage ceramics through a ceramic fabrication process was proposed. Four samples were prepared and characterized by XRD and SEM-EDS, as well as physical and thermal property tests. The relationships among phase composition, microstructure, and properties were further discussed. The results showed the thermal storage ceramic from copper slag had the best properties with a flexural strength of 68.02 MPa and a thermal storage density of 1238.25 J/g, both equal and nearly twice those of traditional heat storage materials like Magnesia Fire Bricks and corundum. The grain sizes of mineral phases in the prepared thermal storage ceramics have significant impacts on the performance of the material. Increasing the proportion of copper slag in thermal storage ceramics from red mud could enhance their performance. This study provides a new perspective on the low-cost preparation of thermal storage ceramics and large-scale utilization of iron-containing solid waste. Full article

During the past decade, there has been a continued increase in the demand for bone defect repair and replacement resulting from long-term illnesses or traumatic incidents. To address these challenges, tissue engineering research has focused on biomedical applications. This field concentrated on the development of suitable materials to enhance biological functionality and bone integration. Toward this aim, it is necessary to develop a proper material that provides good osseointegration and mechanical behavior by combining biopolymers with ceramics, which increase their mechanical stability and mineralization process. Hydroxyapatite (HAp) is synthesized from natural resources owing to its unique properties; for example, it can mimic the composition of bones and teeth of humans and animals. Biopolymers, including chitosan and alginate, combined with HAp, offer good chemical stability and strength required for tissue engineering. Composite biomaterials containing hydroxyapatite could be a potential substitute for artificial synthetic bone grafts. Utilizing various polymers and fabrication methodologies would efficiently customize physicochemical properties and suitable mechanical properties in synergy with biodegradation, thus enhancing their potential in bone regeneration. This review summarizes the commonly used polymers in tissue engineering, emphasizing their advantages and limitations. This paper also highlights recent advances in the production and investigation of HAp-based polymer composites used in biomedical applications. Full article

Biological composites such as bone, nacre, and teeth show excellent mechanical efficiency because of the incorporation of biominerals into the organic matrix at the nanoscale, leading to hierarchical composite structures. Adding a large volume of ceramic nanoparticles into an organic molecular network uniformly has been a challenge in engineering applications. However, in natural organisms, biominerals grow inside organic fibers, such as chitin and collagen, forming perfect ceramic/polymer composites spontaneously via biomineralization processes. Inspired from these processes, the in situ growth of calcium carbonate nanoparticles inside the chitosan network to form ceramic composites was proposed in the current work. The crystal growth of CaCO₃ nanoparticles in the chitosan matrix as a function of time was investigated. A weight percentage of ~35 wt% CaCO₃ composite was realized, resembling the high weight percentage of mineral phase in bones. Scanning and transmission electron microscopy indicated the integration of CaCO₃ nanocrystals with chitosan macromolecules. By growing CaCO₃ minerals inside the chitosan matrix, the elastic modulus and tensile strength increases by ~110% and ~90%, respectively. The in situ crystal growth strategy was also demonstrated in organic frameworks prepared via 3D printing, indicating the potential of fabricating ceramic/polymer composites with complicated structures, and further applications in tissue engineering. Full article

Bone regeneration using Bone Morphogenetic Proteins (BMPs) alongside various engineered scaffolds has attracted considerable attention over the years. The field has seen extensive research in preclinical animal models, leading to the approval of two products and guiding the quest for new materials. Natural and synthetic polymers, ceramics, and composites have been used to fabricate the necessary porous 3D scaffolds and delivery systems for BMPs. Interestingly, all reported applications in the literature are triumphant. Evaluation of the results is typically based on histologic assessment after appropriate staining and radiological modalities, providing morphological identification of the newly formed bone and describing cells and the organic compound. Remarkably, while these evaluation methods illustrate mineralization, they are not capable of identifying hydroxyapatite crystals, the mineral component of the bone, which are crucial for its mechanical properties, structure, integrity, and long-term stability of regenerated bone tissue. This review aims to focus on the different scaffolds used in bone tissue engineering applications and underline the pressing need for techniques that could recognize the presence of hydroxyapatite crystals as well as their characteristics in bone tissue engineering, which will provide a more complete and comprehensive assessment of the successful results. Full article

A novel solid-phase synthetic approach was developed to produce a mineral-like composite ceramic based on strontium titanate (SrTiO₃) and yttrium titanate (Y₂Ti₂O₇) matrices for immobilizing radionuclides such as ⁹⁰Sr and its daughter product ⁹⁰Y, as well as lanthanides and actinides, via reactive spark plasma sintering technology (SPS-RS). Using XRD, SEM, and EDS analyses, the sintering kinetics of the initial mixed oxide reactants of composition Y_xSr_1–1.5xTiO₃ (x = 0.2, 0.4, 0.6 and 1) and structure-phase changes in the ceramics under SPS-RS conditions were investigated as a function of Y³⁺ content. In addition, a detailed study of phase transformation kinetics over time as a function of the heating temperature of the initial components (SrCO₃, TiO₂, and Y₂O₃) was conducted via in situ synchrotron XRD heating experiments. The composite ceramic achieved relatively high physicomechanical properties, including relative density between 4.92–4.64 g/cm³, Vickers microhardness of 500–800 HV, and compressive strength ranging from 95.5–272.4 MPa. An evaluation of hydrolytic stability and leaching rates of Sr²⁺ and Y³⁺ from the matrices was performed, demonstrating rates did not exceed 10⁻⁵–10⁻⁶ g·cm⁻²·day⁻¹ in compliance with GOST R 50926-96 and ANSI/ANS 16.1 standards. The leaching mechanism of these components was studied, including the calculation of solution penetration depth in the ceramic bulk and ion diffusion coefficients in the solution. These findings show great promise for radioactive waste conditioning technologies and the manufacturing of radioisotope products. Full article

The paper presents a reliable technology combining sol–gel synthesis and spark plasma sintering (SPS) to obtain SrTiO₃ perovskite-type ceramics with excellent physicomechanical properties and hydrolytic stability for the long-term retention of radioactive strontium radionuclides. The Pechini sol–gel method was used to synthesize SrTiO₃ powder from Sr(NO₃)₂ and TiCl₃ (15%) precursors. Ceramic matrix samples were fabricated by SPS in the temperature range of 900–1200 °C. The perovskite structure of the synthesized initial SrTiO₃ powder was confirmed by X-ray diffraction and thermal analysis results. Scanning electron microscopy revealed agglomeration of the nanoparticles and a pronounced tendency for densification in the sintered compact with increasing sintering temperature. Chemical homogeneity of ceramics was confirmed by energy dispersive X-ray analysis. Physicochemical characteristic studies included density measurement results (3.11–4.80 g·cm⁻³), dilatometric dependencies, Vickers microhardness (20–900 HV), and hydrolytic stability (10⁻⁶–10⁻⁷ g·cm⁻²·day⁻²), exceeding GOST R 50926-96 and ISO 6961:1982 requirements for solid-state matrices. Ceramic sintered at 1200 °C demonstrated the lowest strontium leaching rate of 10⁻⁷ g/cm²·day, optimal for radioactive waste (RAW) isolation. The proposed approach can be used to fabricate mineral-like forms suitable for RAW handling. Full article

This paper reports a method for the fabrication of mineral-like SrMoO₄ ceramics with a powellite structure, which is promising for the immobilization of the high-energy ⁹⁰Sr radioisotope. The reported method is based on the solid-phase “in situ” interaction between SrO and MoO₃ oxides initiated under spark plasma sintering (SPS) conditions. Dilatometry, XRD, SEM, and EDX methods were used to investigate the consolidation dynamics, phase formation, and structural changes in the reactive powder blend and sintered ceramics. The temperature conditions for SrMoO₄ formation under SPS were determined, yielding ceramics with a relative density of 84.0–96.3%, Vickers microhardness of 157–295 HV, and compressive strength of 54–331 MPa. Ceramic samples demonstrate a low Sr leaching rate of 10⁻⁶ g/cm²·day, indicating a rather high hydrolytic stability and meeting the requirements of GOST R 50926-96 imposed on solid radioactive wastes. The results presented here show a wide range of prospects for the application of ceramic matrixes with the mineral-like composition studied here to radioactive waste processing and radioisotope manufacturing. Full article

One of the most ambitious goals for bone implants is to improve bioactivity, incapability, and mechanical properties; to reduce the need for further surgery; and increase efficiency. Hydroxyapatite (HA), the main inorganic component of bones and teeth, has high biocompatibility but is weak and brittle material. Cortical bone is composed of 70% calcium phosphate (CaP) and 30% collagen and forms a complex hierarchical structure with anisotropic and lamellar microstructure (osteons) which makes bone a light, strong, tough, and durable material that can support large loads. However, imitation of concentric lamellar structure of osteons is difficult to achieve in fabrication. Nacre from mollusk shells with layered structures has now become the archetype of the natural “model” for bio-inspired materials. Incorporating a nacre-like layered structure into bone implants can enhance their mechanical strength, toughness, and durability, reducing the risk of implant catastrophic failure or fracture. The layered structure of nacre-like HA/polymer composites possess high strength, toughness, and tunable stiffness which matches that of bone. The nacre-like HA/polymer composites should also possess excellent biocompatibility and bioactivity which facilitate the bonding of the implant with the surrounding bone, leading to improved implant stability and long-term success. To achieve this, a bi-directional freeze-casting technique was used to produce elongated lamellar HA were further densified and infiltrated with polymer to produce nacre-like HA/polymer composites with high strength and fracture toughness. Mechanical characterization shows that increasing the ceramic fractions in the composite increases the density of the mineral bridges, resulting in higher flexural and compressive strength. The nacre-like HA/(methyl methacrylate (MMA) + 5 wt.% acrylic acid (AA)) composites with a ceramic fraction of 80 vol.% showed a flexural strength of 158 ± 7.02 MPa and a Young’s modulus of 24 ± 4.34 GPa, compared with 130 ± 5.82 MPa and 19.75 ± 2.38 GPa, in the composite of HA/PMMA, due to the higher strength of the polymer and the interface of the composite. The fracture toughness in the composition of 5 wt.% PAA to PMMA improves from 3.023 ± 0.98 MPa·m^1/2 to 5.27 ± 1.033 MPa·m^1/2 by increasing the ceramic fraction from 70 vol.% to 80 vol.%, respectively. Full article

The biodegradation of paraquat was investigated using immobilized microbial cells on nanoceramics fabricated from nanoscale kaolinite. Pseudomonas putida and Bacillus subtilis, which degrade paraquat, were immobilized separately on nanoceramics (respectively called IC_nc−P and IC_nc−B). The attachment of bacteria to nanoceramics resulted from electrostatic force interactions, hydrogen bonding, and covalent bonding (between the cells and the support materials). The initial 10 mg L⁻¹ concentration of paraquat in water was removed by the adsorption process using nanoceramics at 68% and ceramics at 52%, respectively. The immobilized cells on the nanoceramics were able to remove approximately 92% of the paraquat within 10 h, whereas the free cells could only remove 4%. When the paraquat was removed, the cell−immobilized nanoceramics exhibited a significant decrease in dissolved organic nitrogen (DON). IC_nc−B was responsible for 34% of DON biodegradation, while IC_nc−P was responsible for 22%. Ammonia was identified as the end product of ammonification resulting from paraquat mineralization. Full article

The development of advanced biomaterials and manufacturing processes to fabricate biologically and mechanically appropriate scaffolds for bone tissue is a significant challenge. Polycaprolactone (PCL) is a biocompatible and degradable polymer used in bone tissue engineering, but it lacks biofunctionalization. Bioceramics, such as hydroxyapatite (HA) and β tricalcium phosphate (β-TCP), which are similar chemically to native bone, can facilitate both osteointegration and osteoinduction whilst improving the biomechanics of a scaffold. Carbon nanotubes (CNTs) display exceptional electrical conductivity and mechanical properties. A major limitation is the understanding of how PCL-based scaffolds containing HA, TCP, and CNTs behave in vivo in a bone regeneration model. The objective of this study was to evaluate the use of three-dimensional (3D) printed PCL-based composite scaffolds containing CNTs, HA, and β-TCP during the initial osteogenic and inflammatory response phase in a critical bone defect rat model. Gene expression related to early osteogenesis, the inflammatory phase, and tissue formation was evaluated using quantitative real-time PCR (RT-qPCR). Tissue formation and mineralization were assessed by histomorphometry. The CNT+HA/TCP group presented higher expression of osteogenic genes after seven days. The CNT+HA and CNT+TCP groups stimulated higher gene expression for tissue formation and mineralization, and pro- and anti-inflammatory genes after 14 and 30 days. Moreover, the CNT+TCP and CNT+HA/TCP groups showed higher gene expressions related to M1 macrophages. The association of CNTs with ceramics at 10wt% (CNT+HA/TCP) showed lower expressions of inflammatory genes and higher osteogenic, presenting a positive impact and balanced cell signaling for early bone formation. The association of CNTs with both ceramics promoted a minor inflammatory response and faster bone tissue formation. Full article

Triply Periodic Minimal Surfaces (TPMS) are promising structures for bone tissue engineering scaffolds due to their relatively high mechanical energy absorption, smoothly interconnected porous structure, scalable unit cell topology, and relatively high surface area per volume. Calcium phosphate-based materials, such as hydroxyapatite and tricalcium phosphate, are very popular scaffold biomaterials due to their biocompatibility, bioactivity, compositional similarities to bone mineral, non-immunogenicity, and tunable biodegradation. Their brittle nature can be partially mitigated by 3D printing them in TPMS topologies such as gyroids, which are widely studied for bone regeneration, as evidenced by their presence in popular 3D-printing slicers, modeling systems, and topology optimization tools. Although structural and flow simulations have predicted promising properties of other TPMS scaffolds, such as Fischer–Koch S (FKS), to the best of our knowledge, no one has explored these possibilities for bone regeneration in the laboratory. One reason for this is that fabrication of the FKS scaffolds, such as by 3D printing, is challenged by a lack of algorithms to model and slice this topology for use by low-cost biomaterial printers. This paper presents an open-source software algorithm that we developed to create 3D-printable FKS and gyroid scaffold cubes, with a framework that can accept any continuous differentiable implicit function. We also report on our successful 3D printing of hydroxyapatite FKS scaffolds using a low-cost method that combines robocasting with layer-wise photopolymerization. Dimensional accuracy, internal microstructure, and porosity characteristics are also presented, demonstrating promising potential for the 3D printing of TPMS ceramic scaffolds for bone regeneration. Full article

Hydroxyapatite (HA), the principal mineral of bone tissue, can be fabricated as an artificial calcium phosphate (CaP) ceramic and potentially used as bioceramic material for bone defect treatment. Nevertheless, the production method (including the applied sintering temperature) of synthetic hydroxyapatite directly affects its basic properties, such as its microstructure, mechanical parameters, bioabsorbability, and osteoconductivity, and in turn influences its biomedical potential as an implantable biomaterial. The wide application of HA in regenerative medicine makes it necessary to explain the validity of the selection of the sintering temperature. The main emphasis of this article is on the description and summarization of the key features of HA depending on the applied sintering temperature during the synthesis process. The review is mainly focused on the dependence between the HA sintering temperature and its microstructural features, mechanical properties, biodegradability/bioabsorbability, bioactivity, and biocompatibility. Full article

Several metallic and polymer-based implants have been fabricated for orthopedic applications. For instance, titanium (Ti), zirconia (Zr), and polyetheretherketone (PEEK) are employed due to their excellent biocompatibility properties. Hence, the present study aimed to compare the functional and biological properties of these three biomaterials with surface modification. For this purpose, Ti, Zr, and ceramic-reinforced PEEK (CrPEEK) were coated with NaOH and tested for the biological response. Our results showed that the surface modification of these biomaterials significantly improved the water contact, protein adhesion, and bioactivity compared with uncoated samples. Among the NaOH-coated biomaterials, Ti and CrPEEK showed higher protein absorption than Zr. However, the mineral binding ability was higher in CrPEEK than in the other two biomaterials. Although the coating improved the functional properties, NaOH coating did not influence the antibacterial effect against E. coli and S. aureus in these biomaterials. Similar to the antibacterial effects, the NaOH coating did not contribute any significant changes in cell proliferation and cell loading, and CrPEEK showed better biocompatibility among the biomaterials. Therefore, this study concluded that the surface modification of biomaterials could potentially improve the functional properties but not the antibacterial and biocompatibility, and CrPEEK could be an alternative material to Ti and Zr with desirable qualities in orthopedic applications. Full article

In recent years, significant progress has been made in the development of new technologies to meet the demand for engineered interfaces with appropriate properties for osteochondral unit repair and regeneration. In this context, we combined two methodologies that have emerged as powerful approaches for tissue engineering application: electrospinning to fabricate a nanofibrous polymeric scaffold and pulsed laser deposition to tune and control the composition and morphology of the scaffold surface. A multi-component scaffold composed of synthetic and natural polymers was proposed to combine the biocompatibility and suitable mechanical properties of poly(D,L-lactic acid) with the hydrophilicity and cellular affinity of gelatin. As part of a biomimetic strategy for the generation of bi-functional scaffolds, we coated the electrospun fibers with a thin film of a bioactive glass–ceramic material supplemented with manganese ions. The physico-chemical properties and composition of the bi-layered scaffold were investigated, and its bioactivity, in terms of induced mineralization, was tested by incubation in a simulated body fluid buffer. The processes of the inorganic film dissolution and the calcium phosphate phases growth were followed by microscopic and spectroscopic techniques, confirming that a combination of bioactive glass–ceramics and nanofibrous scaffolds has promising potential in the regeneration of osteochondral tissue due to its ability to induce mineralization in connective tissues. Full article

Mica is a group of clay minerals that are frequently used to fabricate electrical and thermal insulators and as adsorbents for the treatment of cationic pollutants. However, conventional subtractive manufacturing has the drawback of poor three-dimensional (3D) shape control, which limits its application. In this study, we propose digital light processing (DLP)-based additive manufacturing (AM) as one of the most effective ways to address this drawback. Two major challenges for the ceramic DLP process are the production of a homogeneous and stable slurry with the required rheological properties and the maintenance of printing precision. The mica green body was fabricated using a 53 vol.% solid loading slurry through DLP, which exhibited good dimensional resolution under an exposure energy dose of 10 mJ/cm². The precise, complex 3D structure was maintained without any defects after debinding and sintering at 1000 °C. The use of ceramic AM to overcome the shape-control limitations of mica demonstrated in this study offers great potential for expanding the applications of mica. Full article