Search Results (147)

This study investigates hazardous emissions from foundry binder systems, comparing organic resins (phenolic urethane, furan, and alkaline-phenolic) and clay-bonded green sand with inorganic alternatives (sodium silicate and geopolymer). The research was conducted at the Fundaciόn Azterlan pilot plant (Spain), involving controlled chamber tests for the production of 60 kg iron alloy castings in 110 kg sand molds. The molds were evaluated under two configurations: homogeneous systems, where both mold and cores were manufactured using the same binder (five trials), and heterogeneous systems, where different binders were used for mold and cores (four trials). Each mold was placed in a metallic box fitted with a lid and an integrated gas extraction duct. The lid remained open during pouring and was closed immediately afterward to enable efficient evacuation of casting gases through the extraction system. Although the box was not completely airtight, it was designed to direct most exhaust gases through the duct. Along the extraction system line, different sampling instruments were strategically located for the precise measurement of contaminants: volatile organic compounds (VOCs), polycyclic aromatic hydrocarbons (PAHs), phenol, multiple forms of particulate matter (including crystalline silica content), and gases produced during pyrolysis. Across the nine trials, inorganic binders demonstrated significant reductions in gas emissions and priority pollutants, achieving decreases of over 90% in BTEX compounds (benzene, toluene, ethylbenzene, and xylene) and over 94% in PAHs compared to organic systems. Gas emissions were also substantially reduced, with CO emissions lowered by over 30%, NO_x by more than 98%, and SO₂ by over 75%. Conducted under the Greencasting LIFE project (LIFE 21 ENV/FI/101074439), this work provides empirical evidence supporting sodium silicate and geopolymer binders as viable, sustainable solutions for minimizing occupational and ecological risks in metal casting processes. Full article

Self-healing hydrogels hold promise for smart sensors in bioengineering and intelligent systems, yet balancing self-healing ability with mechanical strength remains challenging. In this study, a self-healing hydrogel exhibiting superior stretchability was developed by embedding a combination of hydrogen bonding and dynamic metal coordination interactions, introduced by modified fenugreek galactomannan, ferric ions, and lignin silver nanoparticles, into a covalent polyacrylic acid (PAA) matrix. Synergistic covalent and multiple non-covalent interactions enabled the hydrogel with high self-healing ability and enhanced mechanical property. In particular, due to the introduction of multiple energy dissipation mechanisms, particularly migrative dynamic metal coordination interactions, the hydrogel exhibited ultra-high stretchability of up to 2000%. Furthermore, with the incorporation of lignin silver nanoparticles and ferric ions, the hydrogel demonstrated excellent strain sensitivity (gauge factor ≈ 3.94), with stable and repeatable resistance signals. Assembled into a flexible strain sensor, it effectively detected subtle human motions and organ vibrations, and even replaced conductive rubber in gaming controllers for real-time inputs. This study provides a versatile strategy for designing multifunctional hydrogels for advanced sensing applications. Full article

Metal-organic frameworks or MOFs are coordination polymers consisting of cationic metal centers liked by ligands. These coordination polymers have repeating entities that extend in one, two, or three dimensions through various Metal-ligand covalent bonds. The structural diversity of MOFs allows for the fine-tuning of properties like pore size, stability, and functionality, making them ideal for a wide range of industrial, environmental, and biomedical applications. Basolite C-300, HKUST-1 or [Cu₃(btc)₂(H₂O)₃], is one of the most studied three-dimensional porous frameworks. It is a commercially available MOF, easily produced under laboratory conditions. Its unique cubic structure, with multiple pore and adsorption sites, enhances its properties. This article reviews the conventional, new, and non-conventional methods of MOF and Basolite C-300 synthesis. In addition, the structural and spectral characterization of Basolite C-300 and its analogues is described, using spectroscopic and complementary multi-techniques to obtain fundamental knowledge about their structure. Finally, the applications of Basolite C-300 and similar MOFs are discussed, emphasizing their importance in industry and materials, technologies aimed at addressing global environmental and energy-related challenges, and biomedical applications. Full article

Nano-titanium dioxide ceramic coatings exhibit excellent wear resistance, corrosion resistance, and self-cleaning properties, showing great potential as multifunctional protective materials. This study proposes a synergistic reinforcement strategy by encapsulating micron-sized Al₂O₃ particles with nano-TiO₂. A core-shell structured nanocomposite coating composed of 65 wt% nano-TiO₂ encapsulating 30 wt% micron-Al₂O₃ was precisely designed and fabricated via a slurry dip-coating method on Q235 steel substrates. The microstructure and surface morphology of the coatings were characterized using scanning electron microscopy (SEM) and X-ray diffraction (XRD). Comprehensive performance evaluations including densification, adhesion strength, wear resistance, and thermal shock resistance were conducted. Optimal coating properties were achieved under the conditions of a binder-to-solvent ratio of 1:15 (g/mL), a heating rate of 2 °C/min, and a sintering temperature of 400 °C. XRD analysis confirmed the formation of multiple crystalline phases during the 400 °C curing process, including titanium pyrophosphate (TiP₂O₇), aluminum phosphate (AlPO₄), copper aluminate (Cu(AlO₂)₂), and a unique titanium phosphate phase (Ti₃(PO₄)₄) exclusive to the 2 °C/min heating rate. Adhesion strength tests revealed that the coating sintered at 2 °C/min exhibited superior interfacial bonding strength and outstanding performance in wear resistance, hardness, and thermal shock resistance. The incorporation of nano-TiO₂ into the 30 wt% Al₂O₃ matrix significantly enhanced the mechanical properties of the composite coating. Mechanistic studies indicated that the bonding between the nanocomposite coating and the metal substrate is primarily achieved through mechanical interlocking, forming a robust physical interface. These findings provide theoretical guidance for optimizing the fabrication process of metal-based ceramic coatings and expanding their engineering applications in various industries. Full article

Energetic metal–organic frameworks (E-MOFs) have recently emerged as a promising strategy to address the long-standing challenge of reconciling energy and sensitivity in energetic materials. Nitrogen-rich compounds, with their abundant nitrogen atoms and superior enthalpy of formation, are particularly beneficial for forming multiple coordination bonds while simultaneously elevating the energy content. This makes them ideal ligand molecules for constructing E-MOFs. In this work, we report the synthesis and structural design of a novel series of E-MOFs, constructed from the nitrogen-rich energetic ligand BNTA and a range of alkali metals (Na–Rb, compounds 2–5). The research indicates that the synthesized E-MOFs exhibit high thermal stability and low sensitivity. Specifically, Compound 3 displays a high decomposition temperature of 285 °C, with impact sensitivity and friction sensitivity values exceeding 40 J and 360 N, respectively. Moreover, Compound 3 also exhibits excellent computational detonation performance. Significantly, this study demonstrates how the aromatic character, coordination chemistry, and intermolecular interactions work synergistically to enhance the stability and safety of E-MOFs, thereby establishing fundamental criteria for engineering the next generation of energetic frameworks. Full article

To date, two-dimensional metal–organic frameworks (2D MOFs) have attracted much attention in many fields. Owing to their ultra-high porosity and specific surface area, great structural diversity and functional tunability, as well as feasible precision design at the molecular level, 2D MOFs have won rapid development in the field of energy storage. However, as a coordination compound, MOFs possess poor structural stability and are prone to structural collapse in electrochemical reactions, which seriously limits their electrochemical performance. Therefore, there is an urgent need to improve the structural stability of MOF electrode materials. In this study, a 2D MOF@Ti₃C₂T_X hybrid was constructed, in which urea pyrimidinone isocyanate (UPy-NCO) units were introduced via a condensation reaction with the active functional groups on MOFs, thus forming multiple hydrogen bonds among MOF frameworks to strengthen their structural stability. Importantly, 2,6-diaminopyridine was utilized to modulate the structure and properties. Initially, the mono-coordination model of the N atom on a pyridine ring with metal ions could create defects and form further pores. Two −NH₂ groups helped to improve the grafting reaction degree of UPy-NCO, leading to an increased ratio of forming quadruple hydrogen bonds (H-bonds), further strengthening the structure of the hybrid. As expected, the Cu-MOF@Ti₃C₂T_X-20%DAP-UPy hybrid exhibited a specific capacitance of 148 F g⁻¹ at 1 A g⁻¹, which is 45% higher than that of Cu-MOF@Ti₃C₂T_X-UPy (102 F g⁻¹). A good capacitance retention of 88% was obtained as the current density increased from 0.2 to 5 A g⁻¹. Moreover, excellent cycling stability (91.1%) was obtained at 1 A g⁻¹ after 5000 cycles. Full article

Artificial retinal devices require a high-density electrode array and mechanical flexibility to effectively stimulate retinal cells. However, designing such devices presents significant challenges, including the need to conform to the curvature of the eyeball and cover a large area using a single platform. To address these issues, we developed a parylene-based multi-module retinal device (MMRD) integrating a complementary metal-oxide semiconductor (CMOS) system. The proposed device is designed for suprachoroidal transretinal stimulation, with each module comprising a parylene-C thin-film substrate, a CMOS chip, and a ceramic substrate housing seven platinum electrodes. The smart CMOS system significantly reduces wiring complexity, enhancing the device’s practicality. To improve fabrication reliability, we optimized the encapsulation process, introduced multiple silane coupling modifications, and utilized polyvinyl alcohol (PVA) for easier detachment in flip-chip bonding. This study demonstrates the fabrication and evaluation of the MMRD through in vitro and in vivo experiments. The device successfully generated the expected current stimulation waveforms in both settings, highlighting its potential as a promising candidate for future artificial vision applications. Full article

Heavy metal and dye contamination from industrial wastewater present substantial dangers to both ecological systems and human well-being. This study explores the upcycling of Coffee Powder Trimmings (CPT), a biomass waste rich in oxygen-containing functional groups, for water remediation. CPT was first used to adsorb Cu²⁺ and Fe³⁺ ions, then pyrolyzed at 750 °C to form metal oxide biochar composites (Cu/CB and Fe/CB). Characterization confirmed the formation of CuO and Fe₃O₄ particles and the retention of key adsorption functionalities. The materials were evaluated for methylene blue (MB) removal across pH levels, various water bodies, and multiple reuse cycles. CPT effectively removed >95% of Cu²⁺ and Fe³⁺ via chelation, while Fe/CB achieved up to 97.8% MB removal due to synergistic π–π, hydrogen bonding, and coordination interactions. Both biochars retained high performance after five cycles, with Fe/CB maintaining 86.88% efficiency. These results highlight CPT-derived biochar as a sustainable, low-cost adsorbent for dual removal of heavy metals and dyes. Full article

The current world is increasingly focusing on renewable energy sources with strong emphasis on the economically viable use of renewable energy to reduce carbon emissions and safeguard human health. Solid-state hydrogen (H₂) storage materials offer a higher density compared to traditional gaseous and liquid storage methods. In this context, this review evaluates recent advancements in binary, ternary, and complex metal hydrides integrated with 2D Ti₃C₂ MXene for enhancing H₂ storage performance. This perspective highlights the progress made in H₂ storage through the development of active sites, created by interactions between multilayers, few-layers, and internal edge sites of Ti₃C₂ MXene with metal hydrides. Specifically, the selective incorporation of Ti₃C₂ MXene content has significantly contributed to improvements in the H₂ storage performance of various metal hydrides. Key benefits include low operating temperatures and enhanced H₂ storage capacity observed in Ti₃C₂ MXene/metal hydride composites. The versatility of titanium multiple valence states (Ti⁰, Ti²⁺, Ti³⁺, and Ti⁴⁺) and Ti-C bonding in Ti₃C₂ plays a crucial role in optimizing the H₂ absorption and desorption processes. Based on these promising developments, we emphasize the potential of solid-state Ti₃C₂ MXene interfaces with various metal hydrides for fuel cell applications. Overall, 2D Ti₃C₂ MXenes represent a significant advancement in realizing efficient H₂ storage. Finally, we discuss the challenges and future directions for advancing 2D Ti₃C₂ MXenes toward commercial-scale H₂ storage solutions. Full article

A detailed characterization of metal clusters bound at the surface of crystalline metal oxide supports is crucial for identifying their structure–property relationships relevant to practical applications. Theoretical investigations based on first-principles calculations have proven to be helpful in characterizing supported metal clusters. In this work, the adsorption of an Sn dimer on the regular and defective (100) surfaces of MgO crystal was studied by means of density functional theory (DFT) calculations. The investigated defects included ${\mathrm{F}}_{\mathrm{s}}^0$, ${\mathrm{F}}_{\mathrm{s}}^{+}$, and ${\mathrm{F}}_{\mathrm{s}}^{2+}$ oxygen vacancies on MgO(100). From the results of the calculations, it is clear that the adsorption of Sn₂ at the ${\mathrm{F}}_{\mathrm{s}}^0$ and ${\mathrm{F}}_{\mathrm{s}}^{+}$ centers is stronger than that occurring on the defect-free MgO(100) surface. While the triplet spin multiplicity of a free Sn dimer tends to be preserved upon its adsorption at the ${\mathrm{F}}_{\mathrm{s}}^{2+}$ center, spin quenching is favored for the dimer adsorbed at the regular O²⁻ and defective ${\mathrm{F}}_{\mathrm{s}}^0$ and ${\mathrm{F}}_{\mathrm{s}}^{+}$ centers. The topological analysis of the electron density for the adsorbed dimer was carried out within the quantum theory of atoms in molecules (QTAIM). The calculated values of QTAIM parameters for the Sn-Sn bond of the adsorbed dimer do not differ radically from the corresponding values for the dimer in the gas phase. Full article

2-Methyltetrahydrofuran (2-MTHF), a hydrogenated derivative of levulinic acid (LA), is a biomass-derived platform compound with diverse and significant applications as a biofuel, gasoline additive, green solvent, and pharmaceutical synthesis intermediate. This study investigates the preparation of a Cu₁Ni₂/Al₂O₃ catalyst through the calcination–reduction of CuNiAl hydrotalcite as a precursor, which was subsequently utilized in the hydrogenation of LA to produce 2-MTHF. The calcination–reduction process applied to CuNiAl hydrotalcite results in a lattice confinement effect. This method not only disperses the active metal sites but also alters the bonding patterns of the active metals, thereby enhancing the activity and stability of the Cu₁Ni₂/Al₂O₃ catalyst. The results indicate that complete conversion of LA and a 2-MTHF yield of 87.6% can be achieved under optimal conditions of 190 °C, 5 MPa hydrogen, and a reaction time of 5 h, demonstrating an efficient one-step conversion process. Additionally, the catalyst’s recyclability was assessed through multiple reuse tests, with a loss of activity of only 9.2% after six cycle experiments, suggesting its feasibility and reliability for industrial applications. Full article

Deepening the understanding of composite and metal joint methodologies applied in the aerospace industry is crucial for minimizing operational expenditures. Current investigations are focusing on innovative joining techniques that incorporate additive manufactured rivet pins. This research aims to analyze the mechanical strength of these joints for the effective optimization of pin profiles. Through extensive study of the impact of pin geometry on joint performance, we derived the optimal pin design, considering various initial parameters with the objective of minimizing stress concentration in the pin structure. The joint configurations of metal to composite interfaces were systematically examined using finite element analysis and lap shear testing, which included a singular pin and an adhesive-bonding layer. Numerical simulations reveal that the maximum shear stress in the pin is located at the junction between the base of the pin and the metal plate. By optimizing the shape and dimensions of the pin, both the shear and axial stresses can be significantly mitigated. Following the numerical optimization process, a series of enhanced pins have been produced via additive manufacturing techniques to facilitate mechanical testing. The experimental data obtained align closely with the simulation results, thereby reinforcing the validity of the optimization. The optimal configuration for a single pin, involving a 60° angle and a total height of 3.43 mm, achieves the minimum shear stress. Based on these findings, further investigations are underway to explore optimized designs utilizing multiple pins. This paper presents the results of the single pin study, whereas the findings pertaining to the ongoing investigation on the multi-pin configuration will be disseminated in subsequent publications. Full article

The development of self-assembled multicatalytic systems has emerged as a promising strategy for mimicking enzymatic catalysis in synthetic systems. This approach leverages the use of non-covalent interactions, such as hydrophobic interactions, hydrogen bonding, metal–ligand coordination, and aromatic stacking, to organize multiple catalytic centers within a defined, cooperative framework, allowing for enhanced reactivity, selectivity and efficiency, akin to the behavior of natural enzymes. The versatility of this approach enables the modular design, preparation, screening and optimization of systems capable of concerted catalysis and dynamic adaptation, making them suitable for a wide range of reactions, including asymmetric synthesis. The potential of these systems to emulate the precision and functionality of natural enzymes opens new avenues for the development of artificial multicatalytic systems with tailored and adaptable functions. Full article

A novel composite cementitious material was constructed by synergistically utilizing multiple industrial solid wastes, including electrolytic manganese residue (EMR), red mud (RM), and ground granulated blast furnace slag (GGBS), with calcium hydroxide [Ca(OH)₂] as an alkaline activator. In addition, the mechanical properties of the composite cementitious materials were systematically analyzed under different raw material ratios, alkali activator dosages, and water-binder ratios. To further investigate the hydration products and mechanisms of the composite cementitious material, characterization methods, for instance, XRD, FT-IR, SEM-EDS, and TG-DTG, were employed to characterize the materials. To ensure that the composite cementitious material does not cause additional environmental pressure, it was analyzed for toxic leaching. The relevant experimental results indicate that the optimal ratio of the EMR–RM–GGBS–Ca(OH)₂ components of the composite cementitious material is EMR content of 20%, RM content of 15%, GGBS content of 52%, calcium hydroxide as alkali activator content of 13%, and water-binder ratio of 0.5. Under the optimal ratio, the composite cementitious material at 28 days exhibited a compressive strength of 27.9 MPa, as well as a flexural strength of 7.5 MPa. The hydration products in the as-synthesized composite cementitious material system primarily encompassed ettringite (AFt) and hydrated calcium silicate (C-S-H), and their tight bonding in the middle and later curing stages was the main source of engineering mechanical strength. The heavy metal concentrations in the 28-day leaching solution of the EMR–RM–GGBS–Ca(OH)₂ composite cementitious material fall within the limits prescribed by the drinking water hygiene standard (GB5749-2022), indicating that this composite material exhibits satisfactory safety performance. To sum up, it is elucidated that the novel process involved in this research provide useful references for the pollution-free treatment and resource utilization of solid wastes such as red mud and electrolytic manganese residue in the future. Full article

In order to meet the demand for structural/functional integrated materials in the field of electromagnetic shielding, a graphene nanosheets (GNSs) reinforced magnesium matrix composite was fabricated using an electrophoretic deposition and subsequent accumulative roll bonding process (ARB). The microstructure, mechanical properties, and electromagnetic interference (EMI) shielding effectiveness (SE) of the GNSs/Mg composites were characterized systematically. The results showed that synergistic strengthening of the mechanical properties and EMI shielding performance of the composites was realized. The strengthening mechanisms for the mechanical and EMI shielding performance of the GNSs/Mg composites were analyzed thoroughly. After five passes of ARB, the ultimate tensile strength and elongation were 271.79 MPa and 12.9%, respectively. For the laminated structure, the strengthening is related to the thickness of the graphene layer, the dispersion, and the interfacial bonding with the metal matrix. In electromagnetic shielding aspects, after ARB-5, the SE is 93.36–105.15 dB. The introduction of well-organized multivariate multi-scale macro–micro interfaces increased the electromagnetic wave propagation paths and multiple reflection loss absorption in the internal propagation paths. Moreover, the addition of carbon nanomaterials led to an increase in the number of interfaces, which was conducive to the expansion of the internal reflection paths; carbon nanomaterials at the interfaces also improved the electromagnetic wave absorption. Full article