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Search Results (839)

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Keywords = liquid-phase dispersion

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21 pages, 1366 KiB  
Article
Liquid-Phase Hydrogenation over a Cu/SiO2 Catalyst of 5-hydroximethylfurfural to 2,5-bis(hydroxymethyl)furan Used in Sustainable Production of Biopolymers: Kinetic Modeling
by Juan Zelin, Hernán Antonio Duarte, Alberto Julio Marchi and Camilo Ignacio Meyer
Sustain. Chem. 2025, 6(3), 22; https://doi.org/10.3390/suschem6030022 - 6 Aug 2025
Abstract
2,5-bis(hydroxymethy)lfuran (BHMF), a renewable compound with extensive industrial applications, can be obtained by selective hydrogenation of the C=O group of 5-hydroxymethylfurfural (HMF), a platform molecule derived from lignocellulosic biomass. In this work, we perform kinetic modeling of the selective liquid-phase hydrogenation of HMF [...] Read more.
2,5-bis(hydroxymethy)lfuran (BHMF), a renewable compound with extensive industrial applications, can be obtained by selective hydrogenation of the C=O group of 5-hydroxymethylfurfural (HMF), a platform molecule derived from lignocellulosic biomass. In this work, we perform kinetic modeling of the selective liquid-phase hydrogenation of HMF to BHMF over a Cu/SiO2 catalyst prepared by precipitation–deposition (PD) at a constant pH. Physicochemical characterization, using different techniques, confirms that the Cu/SiO2–PD catalyst is formed by copper metallic nanoparticles of 3–5 nm in size highly dispersed on the SiO2 surface. Before the kinetic study, the Cu/SiO2-PD catalyst was evaluated in three solvents: tetrahydrofuran (THF), 2-propanol (2-POH), and water. The pattern of catalytic activity and BHMF yield for the different solvents was THF > 2-POH > H2O. In addition, selectivity to BHF was the highest in THF. Thus, THF was chosen for further kinetic study. Several experiments were carried out by varying the initial HMF concentration (C0HMF) between 0.02 and 0.26 M and the hydrogen pressure (PH2) between 200 and 1500 kPa. In all experiments, BHMF selectivity was 97–99%. By pseudo-homogeneous modeling, an apparent reaction order with respect to HFM close to 1 was estimated for a C0HMF between 0.02 M and 0.065 M, while when higher than 0.065 M, the apparent reaction order changed to 0. The apparent reaction order with respect to H2 was nearly 0 when C0HMF = 0.13 M, while for C0HMF = 0.04 M, it was close to 1. The reaction orders estimated suggest that HMF is strongly absorbed on the catalyst surface, and thus total active site coverage is reached when the C0HMF is higher than 0.065 M. Several Langmuir–Hinshelwood–Hougen–Watson (LHHW) kinetic models were proposed, tested against experimental data, and statistically compared. The best fitting of the experimental data was obtained with an LHHW model that considered non-competitive H2 and HMF chemisorption and strong chemisorption of reactant and product molecules on copper metallic active sites. This model predicts both the catalytic performance of Cu/SiO2-PD and its deactivation during liquid-phase HMF hydrogenation. Full article
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19 pages, 5335 KiB  
Article
Study on the Electro-Optical Properties of Polymer-Dispersed Liquid Crystals Doped with Cellulose Nanocrystals
by Jiayan Wang, Yan Qiao, Ziyi Yang, Yue Han, Hui Zhang, Zhiguang Li, Guili Zheng, Yanjun Zhang and Lizhi Zhu
Molecules 2025, 30(15), 3273; https://doi.org/10.3390/molecules30153273 - 5 Aug 2025
Abstract
The present study focuses on the effect of doping KH560-modified cellulose nanocrystals (CNCs) on the electro-optical characteristics of polymer-dispersed liquid crystals (PDLCs). PDLC films were fabricated through the polymerization-initiated phase separation (PIPS) process and doped with CNC nanoparticles at various concentrations. At low [...] Read more.
The present study focuses on the effect of doping KH560-modified cellulose nanocrystals (CNCs) on the electro-optical characteristics of polymer-dispersed liquid crystals (PDLCs). PDLC films were fabricated through the polymerization-initiated phase separation (PIPS) process and doped with CNC nanoparticles at various concentrations. At low concentrations, the CNCs at the interface, by virtue of their unique chiral characteristics, induce an orderly arrangement of liquid crystal molecules. Meanwhile, the interaction between the film’s fiber structure and the liquid crystal droplets brings about an augmentation in the arrangement efficiency. The excellent dispersion of CNCs diminishes the random alignment of liquid crystal molecules and mitigates light scattering. Additionally, it aids in the deflection of the liquid crystal director, facilitating the lubrication of the liquid crystals’ movement. It is remarkable that within the range of relatively lower CNCs doping concentrations, specifically from 0.005 wt% to 0.05 wt%, the PDLC films exhibit lower threshold and saturation voltages, faster response, enhanced viewing angle performance and higher contrast. Full article
(This article belongs to the Section Materials Chemistry)
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14 pages, 4080 KiB  
Article
High-Compressive-Strength Silicon Carbide Ceramics with Enhanced Mechanical Performance
by Zijun Qian, Kang Li, Yabin Zhou, Hao Xu, Haiyan Qian and Yihua Huang
Materials 2025, 18(15), 3598; https://doi.org/10.3390/ma18153598 - 31 Jul 2025
Viewed by 200
Abstract
This study demonstrates the successful fabrication of high-performance reaction-bonded silicon carbide (RBSC) ceramics through an optimized liquid silicon infiltration (LSI) process employing multi-modal SiC particle gradation and nano-carbon black (0.6 µm) additives. By engineering porous preforms with hierarchical SiC distributions and tailored carbon [...] Read more.
This study demonstrates the successful fabrication of high-performance reaction-bonded silicon carbide (RBSC) ceramics through an optimized liquid silicon infiltration (LSI) process employing multi-modal SiC particle gradation and nano-carbon black (0.6 µm) additives. By engineering porous preforms with hierarchical SiC distributions and tailored carbon sources, the resulting ceramics achieved a compressive strength of 2393 MPa and a flexural strength of 380 MPa, surpassing conventional RBSC systems. Microstructural analyses revealed homogeneous β-SiC formation and crack deflection mechanisms as key contributors to mechanical enhancement. Ultrafine SiC particles (0.5–2 µm) refined pore architectures and mediated capillary dynamics during infiltration, enabling nanoscale dispersion of residual silicon phases and minimizing interfacial defects. Compared to coarse-grained counterparts, the ultrafine SiC system exhibited a 23% increase in compressive strength, attributed to reduced sintering defects and enhanced load transfer efficiency. This work establishes a scalable strategy for designing RBSC ceramics for extreme mechanical environments, bridging material innovation with applications in high-stress structural components. Full article
(This article belongs to the Section Advanced and Functional Ceramics and Glasses)
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20 pages, 10028 KiB  
Article
The Fabrication of Cu2O-u/g-C3N4 Heterojunction and Its Application in CO2 Photoreduction
by Jiawei Lu, Yupeng Zhang, Fengxu Xiao, Zhikai Liu, Youran Li, Guiyang Shi and Hao Zhang
Catalysts 2025, 15(8), 715; https://doi.org/10.3390/catal15080715 - 27 Jul 2025
Viewed by 436
Abstract
Over efficient photocatalysts, CO2 photoreduction typically converts CO2 into low-carbon chemicals, which serve as raw materials for downstream synthesis processes. Here, an efficient composite photocatalyst heterojunction (Cu2O-u/g-C3N4) has been fabricated to reduce CO2. [...] Read more.
Over efficient photocatalysts, CO2 photoreduction typically converts CO2 into low-carbon chemicals, which serve as raw materials for downstream synthesis processes. Here, an efficient composite photocatalyst heterojunction (Cu2O-u/g-C3N4) has been fabricated to reduce CO2. Graphitic carbon nitride (g-C3N4) was synthesized via thermal polymerization of urea at 550 °C, while pre-dispersed Cu2O derived from urea pyrolysis (Cu2O-u) was prepared by thermal reduction of urea and CuCl2·2H2O at 180 °C. The heterojunction Cu2O-u/g-C3N4 was subsequently constructed through hydrothermal treatment at 180 °C. This heterojunction exhibited a bandgap of 2.10 eV, with dual optical absorption edges at 485 nm and above 800 nm, enabling efficient harvesting of solar light. Under 175 W mercury lamp irradiation, the heterojunction catalyzed liquid-phase CO2 photoreduction to formic acid, acetic acid, and methanol. Its formic acid production activity surpassed that of pristine g-C3N4 by 3.14-fold and TiO2 by 8.72-fold. Reaction media, hole scavengers, and reaction duration modulated product selectivity. In acetonitrile/isopropanol systems, formic acid and acetic acid production reached 579.4 and 582.8 μmol·h−1·gcat−1. Conversely, in water/triethanolamine systems, methanol production reached 3061.6 μmol·h−1·gcat−1, with 94.79% of the initial conversion retained after three cycles. Finally, this work ends with the conclusions of the CO2 photocatalytic reduction to formic acid, acetic acid, and methanol, and recommends prospects for future research. Full article
(This article belongs to the Section Photocatalysis)
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15 pages, 8311 KiB  
Article
Enhanced Heat Transfer of 1-Octadecanol Phase-Change Materials Using Carbon Nanotubes
by Xiuli Wang, Qingmeng Wang, Xiaomin Cheng, Yi Yang, Xiaolan Chen and Qianju Cheng
Molecules 2025, 30(15), 3075; https://doi.org/10.3390/molecules30153075 - 23 Jul 2025
Viewed by 225
Abstract
Solid–liquid phase-change materials (PCMs) have attracted considerable attention in heat energy storage due to their appropriate phase-transition temperatures and high thermal storage density. The primary issues that need to be addressed in the wide application of traditional PCMs are easy leakage during solid–liquid [...] Read more.
Solid–liquid phase-change materials (PCMs) have attracted considerable attention in heat energy storage due to their appropriate phase-transition temperatures and high thermal storage density. The primary issues that need to be addressed in the wide application of traditional PCMs are easy leakage during solid–liquid phase transitions, low thermal conductivity, and poor energy conversion function. The heat transfer properties of PCMs can be improved by compounding with carbon materials. Carbon nanotubes (CNTs) are widely used in PCMs for heat storage because of their high thermal conductivity, strong electrical conductivity, and high chemical stability. This study investigates the thermal properties of 1-octadecanol (OD) modified with different diameters and amounts of CNTs using the melt blending method and the ultrasonic dispersion method. The aim is to enhance thermal conductivity while minimizing latent heat loss. The physical phase, microstructure, phase-change temperature, phase-transition enthalpy, thermal stability, and thermal conductivity of the OD/CNTs CPCMs were systematically studied using XRD, FTIR, SEM, DSC, and Hot Disk. Moreover, the heat charging and releasing performance of the OD/CNTs CPCMs was investigated through heat charging and releasing experiments, and the relationship among the composition–structure–performance of the CPCMs was established. Full article
(This article belongs to the Special Issue Energy Storage Materials: Synthesis and Application)
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14 pages, 3471 KiB  
Article
Dispersant-Induced Enhancement of Rheological Properties in Metal–Photopolymer Mixtures for 3D Printing
by Zhiyuan Qu, Guangchao Song, Josue Olortegui-Revoredo, Patrick Kwon and Haseung Chung
J. Manuf. Mater. Process. 2025, 9(7), 244; https://doi.org/10.3390/jmmp9070244 - 20 Jul 2025
Viewed by 345
Abstract
The Scalable and Expeditious Additive Manufacturing (SEAM) process is an advanced additive manufacturing (AM) technique that relies on the optimization of metal powder suspensions to achieve high-quality 3D-printed components. This study explores the critical role of dispersants in enhancing the performance of stainless [...] Read more.
The Scalable and Expeditious Additive Manufacturing (SEAM) process is an advanced additive manufacturing (AM) technique that relies on the optimization of metal powder suspensions to achieve high-quality 3D-printed components. This study explores the critical role of dispersants in enhancing the performance of stainless steel (SS) 420 metal powder suspensions for the SEAM process by improving powder loading, recyclability, flowability, and consequent final part density. The addition of dispersant allows for increased powder contents while preserving stable rheological properties, thereby enabling higher powder loading without compromising the rheological characteristics required in the SEAM process. Previously, our team implemented a two-step printing strategy to address the segregation issues during printing. Nonetheless, the semi-cured layer was not recyclable after printing, resulting in a significant amount of waste in the SEAM process. This, in turn, leads to a considerable increase in material costs. On the other hand, the addition of a dispersant has been shown to enhance suspension stability, enabling multiple cycles of reuse. This novel approach has been demonstrated to reduce material waste and lower production costs. The enhanced flowability guarantees uniform suspension spreading, resulting in defect-free layer deposition and superior process control. Moreover, the dispersant’s ability to impede particle agglomeration and promote powder loading contributes to the attainment of a 99.33% relative density in the final sintered SS420 parts, thereby markedly enhancing their mechanical integrity. These findings demonstrate the pivotal role of dispersants in refining the SEAM process, enabling the production of high-density, cost-effective metal components with superior material utilization and process efficiency. Full article
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16 pages, 2157 KiB  
Article
Optimization of a Natural-Deep-Eutectic-Solvent-Based Dispersive Liquid–Liquid Microextraction Method for the Multi-Target Determination of Emerging Contaminants in Wastewater
by Beatriz Gómez-Nieto, Antigoni Konomi, Georgios Gkotsis, Maria-Christina Nika and Nikolaos S. Thomaidis
Molecules 2025, 30(14), 2988; https://doi.org/10.3390/molecules30142988 - 16 Jul 2025
Viewed by 299
Abstract
The widespread discharge of industrial and urban waste has led to significant increases in the environmental concentrations of numerous chemical substances. This work presents the development of a simple and environmentally friendly dispersive liquid–liquid microextraction (DLLME) method based on a hydrophobic natural deep [...] Read more.
The widespread discharge of industrial and urban waste has led to significant increases in the environmental concentrations of numerous chemical substances. This work presents the development of a simple and environmentally friendly dispersive liquid–liquid microextraction (DLLME) method based on a hydrophobic natural deep eutectic solvent (NADES) for the determination of selected compounds from benzotriazole, benzothiazole, paraben, and UV filter families in wastewater samples. Of the twelve NADES formulations evaluated, those composed of a 4:1 molar ratio of thymol and menthol presented the highest extraction efficiencies. The influence of key experimental variables such as the pH of the aqueous sample, the ratio of NADES phase to sample volume, and the extraction time on the extraction efficiency was investigated using a multivariate optimization. Under optimal conditions, relative standard deviations below 15% and recoveries for spiked wastewater samples ranged between 82 and 108%, demonstrating the suitability of the method for routine water-quality monitoring. The sustainability and practicality of the developed method was evaluated using the assessment tools ChlorTox, AGREEprep, AGRRE, and BAGI, obtaining scores of 0.005 g in the NADES-DLLME method, 0.70, 0.52, and 72.5, respectively, demonstrating that the method is green and reliable. Full article
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69 pages, 837 KiB  
Review
Analytical Approaches Using GC-MS for the Detection of Pollutants in Wastewater Towards Environmental and Human Health Benefits: A Comprehensive Review
by Gonçalo Catarro, Rodrigo Pelixo, Mariana Feijó, Tiago Rosado, Sílvia Socorro, André R. T. S. Araújo and Eugenia Gallardo
Chemosensors 2025, 13(7), 253; https://doi.org/10.3390/chemosensors13070253 - 12 Jul 2025
Viewed by 513
Abstract
The analysis of wastewater is essential in environmental chemistry, particularly for monitoring emerging contaminants and assessing ecological impacts. In this context, hyphenated chromatographic techniques are widely used, with liquid chromatography being one of the most common. However, gas chromatography coupled with mass spectrometry [...] Read more.
The analysis of wastewater is essential in environmental chemistry, particularly for monitoring emerging contaminants and assessing ecological impacts. In this context, hyphenated chromatographic techniques are widely used, with liquid chromatography being one of the most common. However, gas chromatography coupled with mass spectrometry (GC-MS) remains a valuable tool in this field due to its sensitivity, selectivity, and widespread availability in most laboratories. This review examines the application of validated methods for wastewater analysis using GC-MS (MS), highlighting its relevance in identifying micropollutants such as pharmaceuticals, drugs of abuse, pesticides, hormones, and industrial by-products. The validation of analytical methods is crucial to ensuring the reliability and reproducibility of data and the accurate monitoring of contaminants. Key parameters, including sample volume, recovery efficiency, and detection and quantification limits, are discussed, evaluating different approaches to optimising the identification of different classes of contaminants. Additionally, this study explores advances in sample preparation techniques, such as solid-phase microextraction (SPME), dispersive liquid–liquid microextraction (DLLME), and solid-phase extraction (SPE), which enhance efficiency and minimise interferences in the analysis. Finally, future perspectives are discussed, including the integration of emerging technologies such as high-resolution mass spectrometry, the miniaturisation of GC systems, and the development of faster and more sustainable analytical methods. Full article
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18 pages, 4550 KiB  
Article
Efficient Visible-Light-Driven Photocatalysis of BiVO4@Diatomite for Degradation of Methoxychlor
by Nazar Iqbal, Xiaocui Huang, Khalid Mohamedali Hamid, Hongming Yuan, Irum Batool and Yuxiang Yang
Catalysts 2025, 15(7), 672; https://doi.org/10.3390/catal15070672 - 10 Jul 2025
Viewed by 484
Abstract
As a persistent organic pollutant, methoxychlor has drawn considerable environmental attention. Photocatalysis, recognized for its environmentally friendly characteristics, has been widely utilized for the degradation of contaminants. In this study, the photocatalytic material BiVO4@diatomite was successfully synthesized via the liquid-phase precipitation [...] Read more.
As a persistent organic pollutant, methoxychlor has drawn considerable environmental attention. Photocatalysis, recognized for its environmentally friendly characteristics, has been widely utilized for the degradation of contaminants. In this study, the photocatalytic material BiVO4@diatomite was successfully synthesized via the liquid-phase precipitation method. The synthesized material was comprehensively characterized using X-ray diffraction (XRD), energy-dispersive spectroscopy (EDS), scanning electron microscopy (SEM), Fourier-transform infrared spectroscopy (FTIR), UV-vis diffuse reflectance spectroscopy (DRS), and a Brunauer–Emmett–Teller (BET) analysis, providing robust evidence for the material’s stability and biocompatibility. The results confirmed the successful deposition of BiVO4 onto the diatomite surface. Furthermore, the effects of various parameters, including the initial methoxychlor concentration, pH, light exposure duration, and illumination intensity, on the photocatalytic degradation efficiency of methoxychlor by BiVO4@diatomite were systematically investigated to optimize degradation performance. The identification of optimal reaction conditions and the proposed degradation mechanism based on experimental findings will be valuable for guiding future studies and practical applications in environmental pollution control. The integration of BiVO4 with diatomite in this study yields a novel composite system with significantly enhanced photocatalytic degradation performance, offering fresh insights into the design of efficient, stable, and eco-friendly materials for pollutant removal. Full article
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22 pages, 3291 KiB  
Article
Matrix Interference Removal Using Fe3O4@SiO2-PSA-Based Magnetic Dispersive Solid-Phase Extraction for UPLC-MS/MS Analysis of Diazepam in Aquatic Products
by Mengqiong Yang, Guangming Mei, Daoxiang Huang, Xiaojun Zhang, Pengfei He and Si Chen
Foods 2025, 14(14), 2421; https://doi.org/10.3390/foods14142421 - 9 Jul 2025
Viewed by 305
Abstract
A sensitive method was developed for detecting diazepam residues in aquatic products using magnetic dispersive solid-phase extraction (MDSPE) coupled with ultra-performance liquid chromatography–tandem mass spectrometry (UPLC-MS/MS). Samples extracted with 1% ammonia–acetonitrile were purified using synthesized Fe3O4@SiO2-PSA nanoparticles [...] Read more.
A sensitive method was developed for detecting diazepam residues in aquatic products using magnetic dispersive solid-phase extraction (MDSPE) coupled with ultra-performance liquid chromatography–tandem mass spectrometry (UPLC-MS/MS). Samples extracted with 1% ammonia–acetonitrile were purified using synthesized Fe3O4@SiO2-PSA nanoparticles via MDSPE before UPLC-MS/MS analysis. Separation was performed on a C18 column with gradient elution using 0.1% formic acid–2 mM ammonium acetate/methanol. Detection employed positive electrospray ionization (ESI+) in multiple reaction monitoring (MRM) mode. Characterization confirmed Fe3O4@SiO2-PSA’s mesoporous structure with excellent adsorption capacity and magnetic properties. The method showed good linearity (0.1–10 μg/L, r > 0.99) with an LOD and LOQ of 0.20 μg/kg and 0.50 μg/kg, respectively. Recoveries at 0.5–15.0 µg/kg spiking levels were 74.9–109% (RSDs 1.24–11.6%). This approach provides rapid, accurate, and high-precision analysis of diazepam in aquatic products, meeting regulatory requirements. Full article
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18 pages, 2872 KiB  
Article
Numerical Simulation and Optimization of Industrial-Scale Fluidized Bed Reactor Coupling Biomass Catalytic Pyrolysis Kinetics
by Ruobing Lin, Siyu Wang, Yujie Tao, Xiujuan Feng and Huiyan Zhang
Energies 2025, 18(14), 3601; https://doi.org/10.3390/en18143601 - 8 Jul 2025
Viewed by 246
Abstract
The application of fluidized bed reactors to biomass fast pyrolysis is regarded as a promising technology for enabling high-value utilization of biomass. This work established a three-dimensional numerical model of an industrial-scale fluidized bed reactor for biomass catalytic pyrolysis, employing the multiphase particle-in-cell [...] Read more.
The application of fluidized bed reactors to biomass fast pyrolysis is regarded as a promising technology for enabling high-value utilization of biomass. This work established a three-dimensional numerical model of an industrial-scale fluidized bed reactor for biomass catalytic pyrolysis, employing the multiphase particle-in-cell method (MP-PIC) and coupling catalytic pyrolysis kinetics. Primary gas flow rate and biomass–catalyst injection modes were optimized to further improve the performance of the reactor. The model received additional validation from experimental data, primarily to ensure prediction accuracy. The results revealed that an optimal primary gas flow rate of 4 kg/s achieved a peak catalytic efficiency of 71.3%. Using maximum high-quality liquid fuels and adopting a relatively dispersed inlet mode with opposite jetting for biomass and catalyst promoted uniform particle distribution and thermal homogeneity in the dense phase zone, further increasing the catalytic efficiency to 75.6%. With the integration of the multiphase particle-in-cell (MP-PIC) method with catalytic pyrolysis kinetics at the industrial-scale, this work could provide theoretical guidance for designing fluidized bed catalytic pyrolysis reactors and optimizing biomass catalytic pyrolysis processes. Full article
(This article belongs to the Section A4: Bio-Energy)
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20 pages, 4487 KiB  
Article
Investigation on Corrosion-Induced Wall-Thinning Mechanisms in High-Pressure Steam Pipelines Based on Gas–Liquid Two-Phase Flow Characteristics
by Guangyin Li, Wei He, Pengyu Zhang, Hu Wang and Zhengxin Wei
Processes 2025, 13(7), 2096; https://doi.org/10.3390/pr13072096 - 2 Jul 2025
Viewed by 315
Abstract
In high-pressure thermal power systems, corrosion-induced wall thinning in steam pipelines poses a significant threat to operational safety and efficiency. This study investigates the effects of gas–liquid two-phase flow on corrosion-induced wall thinning in pipe bends of high-pressure heaters in power plants, with [...] Read more.
In high-pressure thermal power systems, corrosion-induced wall thinning in steam pipelines poses a significant threat to operational safety and efficiency. This study investigates the effects of gas–liquid two-phase flow on corrosion-induced wall thinning in pipe bends of high-pressure heaters in power plants, with particular emphasis on the mechanisms of void fraction and inner wall surface roughness. Research reveals that an increased void fraction significantly enhances flow turbulence and centrifugal effects, resulting in elevated pressure and Discrete Phase Model (DPM) concentration at the bend, thereby intensifying erosion phenomena. Simultaneously, the turbulence generated by bubble collapse at the bend promotes the accumulation and detachment of corrosion products, maintaining a cyclic process of erosion and corrosion that accelerates wall thinning. Furthermore, the increased surface roughness of the inner bend wall exacerbates the corrosion process. The rough surface alters local flow characteristics, leading to changes in pressure distribution and DPM concentration accumulation points, subsequently accelerating corrosion progression. Energy-Dispersive Spectroscopy (EDS) and Scanning Electron Microscopy (SEM) analyses reveal changes in the chemical composition and microstructural characteristics of corrosion products. The results indicate that the porous structure of oxide films fails to effectively protect against corrosive media, while bubble impact forces damage the oxide films, exposing fresh metal surfaces and further accelerating the corrosion process. Comprehensive analysis demonstrates that the interaction between void fraction and surface roughness significantly intensifies wall thinning, particularly under conditions of high void fraction and high roughness, where pressure and DPM concentration at the bend may reach extreme values, further increasing corrosion risk. Therefore, optimization of void fraction and surface roughness, along with the application of corrosion-resistant materials and surface treatment technologies, should be considered in pipeline design and operation to mitigate corrosion risks. Full article
(This article belongs to the Section Chemical Processes and Systems)
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17 pages, 13043 KiB  
Article
Lubrication Performance Promotion of GTL Base Oil by BN Nanosheets via Cascade Centrifugation-Assisted Liquid-Phase Exfoliation
by Jiashun Liu, Shuo Xiang, Xiaoyu Zhou, Shigang Lin, Kehong Dong, Yiwei Liu, Donghai He, Yunhong Fan, Yuehao Liu, Bingxue Xiong, Kai Ma, Kaiyang Xiao, Genmao Luo, Qinhui Zhang and Xin Yang
Lubricants 2025, 13(7), 281; https://doi.org/10.3390/lubricants13070281 - 23 Jun 2025
Viewed by 373
Abstract
Broad lateral size and thickness distributions impede the application of hexagonal boron nitride nanosheets (BNNSs) as friction modifiers in base oil, although they possess remarkable potential for lubrication performance promotion. In this work, a cascade centrifugation-assisted liquid-phase exfoliation approach was presented to prepare [...] Read more.
Broad lateral size and thickness distributions impede the application of hexagonal boron nitride nanosheets (BNNSs) as friction modifiers in base oil, although they possess remarkable potential for lubrication performance promotion. In this work, a cascade centrifugation-assisted liquid-phase exfoliation approach was presented to prepare BNNSs from hexagonal boron nitride (h-BN) efficiently and scalably. Subsequently, they were ultrasonically dispersed into gas-to-liquid (GTL) base oil, and their lubrication performance promotion was evaluated by a four-ball tribotester. Tribological tests demonstrated that BNNS possesses excellent friction-reducing and anti-wear properties in GTL. Furthermore, the findings indicate that at a BNNS content of 0.8 wt.%, the system displayed the lowest COF and WSD. Particularly, with an addition of 0.8 wt.% BNNS into GTL, the AFC and WSD are reduced significantly by 40.1% and 35.4% compared to pure base oil, respectively, and the surface roughness, wear depth, and wear volume were effectively reduced by 91.0%, 68.5%, and 76.8% compared to GTL base oil, respectively. Raman, SEM-EDS, and XPS results proved that the outstanding friction-reducing and anti-wear properties of BNNS can mainly be ascribed to the presence of physical adsorption film and tribo-chemical film, which were composed of FeOOH, FeO, Fe3O4, and B2O3. Full article
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17 pages, 7300 KiB  
Article
Mechanism of Iron Powder to Enhance Solid-State Reduction of Chromite Ore
by Xianghong Jiang, Feng Zhang, Yulong Cen and Zhuowei Lei
Minerals 2025, 15(6), 652; https://doi.org/10.3390/min15060652 - 17 Jun 2025
Viewed by 298
Abstract
This study investigated the solid-state reduction characteristics of natural chromite ore and the effect of iron powder on the solid-state reduction characteristics of natural chromite ore under isothermal conditions below 1200 °C. The enhancement mechanism of iron powder on the solid-state reduction of [...] Read more.
This study investigated the solid-state reduction characteristics of natural chromite ore and the effect of iron powder on the solid-state reduction characteristics of natural chromite ore under isothermal conditions below 1200 °C. The enhancement mechanism of iron powder on the solid-state reduction of natural chromite ore was revealed using optical microscopy, X-ray diffraction (XRD), and scanning electron microscopy–energy dispersive spectroscopy (SEM-EDS). The iron metallization rate of chromite ore exhibited a trend of increasing first and then decreasing with the addition of iron powder, and the optimal iron powder addition was determined to be 30%. The multi-step reaction gradually transforms into a single-step reaction with the increase in the dosage of iron powder. Iron powder facilitates the generation of a low-melting Fe-C alloy liquid phase and accelerates the speed of the solid-state reduction reaction of chromite ore and the disintegration of chromite spinel particles. When the iron powder dosage exceeds 30%, most of the multi-step reduction reaction of chromite ore is transformed into the single-step reduction reaction, which reduces the disintegration of chromite spinel particles and weakens the enhancement effect of iron powder on the solid-state reduction of chromite ore. Full article
(This article belongs to the Section Mineral Processing and Extractive Metallurgy)
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33 pages, 9099 KiB  
Article
Graphene Recovery in Both Dispersed and Decanted Fractions from Lithium-Ion Battery Graphite via Sonication
by Erasmo Arriola-Villaseñor, Alba Nelly Ardila Arias, Santiago Bedoya Betancour, Luz Marina Ocampo-Carmona, Trino Armano Zepeda Partida, Sergio A. Gómez Torres and Gustavo Ariel Fuentes Zurita
Recycling 2025, 10(3), 119; https://doi.org/10.3390/recycling10030119 - 17 Jun 2025
Viewed by 621
Abstract
In this study, graphene production via liquid-phase exfoliation assisted by sonication was evaluated using deionized water as a solvent and two graphite sources: one recovered from spent lithium-ion batteries (LIBs) and a commercial counterpart. A 750 W, 20 kHz ultrasonic processor was used, [...] Read more.
In this study, graphene production via liquid-phase exfoliation assisted by sonication was evaluated using deionized water as a solvent and two graphite sources: one recovered from spent lithium-ion batteries (LIBs) and a commercial counterpart. A 750 W, 20 kHz ultrasonic processor was used, with sonication amplitudes ranging from 50% to 80% for two hours while maintaining a constant temperature of 45 °C. The resulting dispersions were left undisturbed for 24 h at ambient temperature to allow natural phase separation between decanted and dispersed fractions. These fractions were subsequently dried and weighed to determine exfoliation yield. High-quality graphene was successfully obtained via direct liquid-phase exfoliation of graphite recovered from LIBs, assisted by sonication in deionized water. Graphene formation was confirmed in both suspended and decanted fractions after two hours of sonication at 80% amplitude through complementary characterization techniques, including UV-Vis, Raman spectroscopy, HRTEM, and XRD. Comparative experiments using thermally pretreated battery graphite and commercial graphite revealed that graphene dispersions derived from untreated LIB-derived graphite exhibited greater long-term stability than those obtained from commercial or thermally pretreated battery graphite before sonication. Full article
(This article belongs to the Special Issue Lithium-Ion and Next-Generation Batteries Recycling)
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