Search Results (540)

Asphalt plant reclaimed powder is a common solid waste in road engineering. Reusing reclaimed powder as filler holds significant importance for environmental protection and resource conservation. The key factors affecting the feasibility of reclaimed powder reuse are its acidity/alkalinity and cleanliness. Traditional evaluation methods, such as the methylene blue test and plasticity index, can assess reclaimed powder properties to guide its recycling. However, these methods suffer from inefficiency, strong empirical dependence, and high variability. To address these limitations, this study proposes a rapid and precise evaluation method for reclaimed powder properties based on Fourier transform infrared spectroscopy (FTIR). To do so, five field-collected reclaimed powder samples and four artificial samples were evaluated. Scanning electron microscopy (SEM), X-ray fluorescence spectroscopy (XRF), and X-ray diffraction (XRD) were employed to characterize their microphase morphology, chemical composition, and crystal structure, respectively. Subsequently, FTIR was used to establish correlations between key acidity/alkalinity, cleanliness, and multiple characteristic peak intensities. Representative infrared characteristic peaks were selected, and a quantitative functional group index (Is) was proposed to simultaneously evaluate acidity/alkalinity and cleanliness. The results indicate that reclaimed powder primarily consists of tiny, crushed stone particles and dust, with significant variations in crystal structure and chemical composition, including calcium carbonate, silicon oxide, iron oxide, and aluminum oxide. Some samples also contained clay, which critically influenced the reclaimed powder properties. Since both filler acidity/alkalinity and cleanliness are affected by clay (silicon/carbon ratio determining acidity/alkalinity and aluminosilicate content affecting cleanliness), this study calculated four functional group indices based on FTIR absorption peaks, namely the Si-O-Si stretching vibration (1000 cm⁻¹) and the CO₃²⁻ asymmetric stretching vibration (1400 cm⁻¹). These indices were correlated with conventional testing results (XRF for acidity/alkalinity, methylene blue value, and pull-off strength for cleanliness). The results show that the Is index exhibited strong correlations (R² = 0.89 with XRF, R² = 0.80 with methylene blue value, and R² = 0.96 with pull-off strength), demonstrating its effectiveness in predicting both acidity/alkalinity and cleanliness. The developed method enhances reclaimed powder detection efficiency and facilitates high-value recycling in road engineering applications. Full article

The production of iron and steel plays a significant role in the anthropogenic carbon footprint, accounting for 7% of global GHG emissions. In the context of CO₂ mitigation, the steelmaking industry is looking to potentially replace traditional carbon-based ironmaking processes with hydrogen-based direct reduction of iron ore in shaft furnaces. Before industrialization, detailed modeling and parametric studies were needed to determine the proper operating parameters of this promising technology. The modeling approach selected here was to complement REDUCTOR, a detailed finite-volume model of the shaft furnace, which can simulate the gas and solid flows, heat transfers and reaction kinetics throughout the reactor, with an extension that describes the whole gas circuit of the direct reduction plant, including the top gas recycling set up and the fresh hydrogen production. Innovative strategies (such as the redirection of part of the bustle gas to a cooling inlet, the use of high nitrogen content in the gas, and the introduction of a hot solid burden) were investigated, and their effects on furnace operation (gas utilization degree and total energy consumption) were studied with a constant metallization target of 94%. It has also been demonstrated that complete metallization can be achieved at little expense. These strategies can improve the thermochemical state of the furnace and lead to different energy requirements. Full article

The current paper presents a comprehensive intelligent system designed to optimize the performance of a barrier eddy current separator (BECS), comprising a conveyor belt, a vibration feeder, and a magnetic drum. This system was trained and validated on real-world industrial data gathered directly from the working separator under 81 different operational scenarios. The intelligent models were used to recommend optimal settings for drum speed, belt speed, vibration intensity, and drum angle, thereby maximizing separation quality and minimizing energy consumption. the smart separation module utilizes YOLOv11n-seg and achieves a mean average precision (mAP) of 0.838 across 7163 industrial instances from aluminum, copper, and plastic materials. For shape classification (sharp vs. smooth), the model reached 91.8% accuracy across 1105 annotated samples. Furthermore, the thermal monitoring unit can detect iron contamination by analyzing temperature anomalies. Scenarios with iron showed a maximum temperature increase of over 20 °C compared to clean materials, with a detection response time of under 2.5 s. The architecture integrates a Digital Twin using Azure Digital Twins to virtually mirror the system, enabling real-time tracking, behavior simulation, and remote updates. A full connection with the PLC has been implemented, allowing the AI-driven system to adjust physical parameters autonomously. This combination of AI, IoT, and digital twin technologies delivers a reliable and scalable solution for enhanced separation quality, improved operational safety, and predictive maintenance in industrial recycling environments. Full article

Magnetic nanoparticles (MNPs), especially iron oxide (Fe₃O₄), display distinctive superparamagnetic characteristics and elevated surface-area-to-volume ratios, facilitating improved physicochemical interactions with solutes and pollutants. These characteristics make MNPs strong contenders for use in water treatment applications. This research investigates the application of iron oxide MNPs synthesized via co-precipitation as innovative draw solutes in forward osmosis (FO) for treating synthetic produced water (SPW). The FO membrane underwent surface modification with sulfobetaine methacrylate (SBMA), a zwitterionic polymer, to increase hydrophilicity, minimize fouling, and elevate water flux. The SBMA functional groups aid in electrostatic repulsion of organic and inorganic contaminants, simultaneously encouraging robust hydration layers that improve water permeability. This adjustment is vital for sustaining consistent flux performance while functioning with MNP-based draw solutions. Material analysis through thermogravimetric analysis (TGA), scanning electron microscopy (SEM), and Fourier-transform infrared spectroscopy (FTIR) verified the MNPs’ thermal stability, consistent morphology, and modified surface chemistry. The FO experiments showed a distinct relationship between MNP concentration and osmotic efficiency. At an MNP dosage of 10 g/L, the peak real-time flux was observed at around 3.5–4.0 L/m²·h. After magnetic regeneration, 7.8 g of retrieved MNPs generated a steady flow of ~2.8 L/m²·h, whereas a subsequent regeneration (4.06 g) resulted in ~1.5 L/m²·h, demonstrating partial preservation of osmotic driving capability. Post-FO draw solutions, after filtration, exhibited total dissolved solids (TDS) measurements that varied from 2.5 mg/L (0 g/L MNP) to 227.1 mg/L (10 g/L MNP), further validating the effective dispersion and solute contribution of MNPs. The TDS of regenerated MNP solutions stayed similar to that of their fresh versions, indicating minimal loss of solute activity during the recycling process. The combined synergistic application of SBMA-modified FO membranes and regenerable MNP draw solutes showcases an effective and sustainable method for treating produced water, providing excellent water recovery, consistent operational stability, and opportunities for cyclic reuse. Full article

A novel strategy has been developed for extracting value-added resources from iron-lean, high-alumina- and -silica-containing red muds (RMs). With little or no recycling, such RMs are generally destined for waste dumps. Detailed results are presented on the carbothermic reduction of 100% RM (29.3 wt.% Fe₂O₃, 22.2 wt.% Al₂O₃, 20.0 wt.% SiO₂, 1.2 wt.% CaO, 12.2 wt.% Na₂O) and its 2:1 blends with Fe₂O₃ and red mill scale (MS). Synthetic graphite was used as the reductant. Carbothermic reduction of RM and blends was carried out in a Tamman resistance furnace at 1650 °C for 20 min in an Ar atmosphere. Reduction residues were characterized using scanning electron microscopy (SEM), energy dispersive spectroscopy (EDS), elemental mapping and X-ray diffraction (XRD). Small amounts of Fe₃Si alloys, alumina, SiC and other oxide-based residuals were detected in the carbothermic residue of 100% RM. A number of large metallic droplets of Fe–Si alloys were observed for RM/Fe₂O₃ blends; no aluminium was detected in these metallic droplets. A clear segregation of alumina was observed as a separate phase. For the RM/red MS blends, a number of metallic Fe–Si droplets were seen embedded in an alumina matrix in the form of a cermet. This study has shown the regeneration of alumina and the formation of alumina-based cermets, Fe–Si alloys and SiC during carbothermic reduction of RM and its blends. This innovative recycling strategy could be used for extracting value-added resources from iron-lean RMs, thereby enhancing process productivity, cost-effectiveness of alumina regeneration, waste utilization and sustainable developments in the field. Full article

Biochar, a porous carbonaceous material derived from the pyrolysis of biomass under oxygen-limited conditions, offers several advantages for environmental remediation, including a high specific surface area, ease of preparation, and abundant raw material sources. However, the application of pristine biochar is limited by its inherent physicochemical shortcomings, such as a lack of active functional groups and limited elemental compositions. To overcome these limitations, metal-modified biochars have garnered increasing attention. In particular, iron-manganese (Fe-Mn) modification significantly enhances the adsorption capacity, redox potential, and microbial activity of biochar, owing to the synergistic interactions between Fe and Mn. Iron-manganese-modified biochar (FM-BC) has demonstrated effective removal of heavy metals, organic matter, phosphate, and nitrate through mechanisms including mesoporous adsorption, redox reactions, complexation, electrostatic interactions, and precipitation. Moreover, FM-BC can improve soil physicochemical properties and support plant growth, highlighting its promising potential for broader environmental application. This review summarizes the preparation methods, environmental remediation mechanisms, and practical applications of FM-BC and discusses future directions in mechanism elucidation, biomass selection, and engineering implementation. Overall, FM-BC, with its tunable properties and multifunctional capabilities, emerges as a promising and efficient material for addressing complex environmental pollution challenges. Full article

With the continuous exploitation of bauxite mineral resources, Guangxi bauxite faces many difficulties in alumina production due to its characteristics of high silicon content, high iron content, and a low Al-Si ratio. In view of this, this study is closely related to the key link of bauxite pre-desiliconization and strives to break free from the status quo to improve the aluminum/silicon ratio and help optimize the subsequent alumina-refining process. In the work presented in this paper, the unique mineralogy of Guangxi bauxite was comprehensively considered, covering its complex mineral composition and fine distribution characteristics. The barium hydroxide pre-desilication technology was first used for in-depth experimental exploration, and the silicon removal efficiency under different working conditions was systematically compared. The system compared the silicon removal effect and the associated aluminum loss under different working conditions. The results of this study will lay a solid foundation for the rational and efficient development of bauxite in Guangxi, which is expected to reduce the cost of alumina production, improve the economic benefits for the Guangxi aluminum industry, simultaneously strengthen the efficiency of resource recycling, accelerate the sustainable development of the industry, and provide a useful reference example for subsequent similar studies. Full article

Fenton oxidation can contribute to meeting effluent standards for COD in actual wastewater treatment plant effluents. However, Fenton oxidation is prone to produce iron sludge waste. The application of heterogeneous Fenton-like systems based on Fenton iron mud carbon in wastewater treatment plants is essential for Fenton iron mud reduction and recycling. In this study, a Fenton iron mud carbon catalyst/Ferrate salts/H₂O₂ (FSC/Fe(VI)/H₂O₂) system was developed to remove chemical oxygen demand (COD) from secondary effluents at the pilot scale. The results showed that the FSC/Fe(VI)/H₂O₂ system exhibited excellent COD removal performance with a removal rate of 57% under slightly neutral conditions in laboratory experiments. In addition, the effluent COD was stabilized below 40 mg·L⁻¹ for 65 days at the pilot scale. Fe(IV) and ¹O₂ were confirmed to be the main active species in the degradation process through electron paramagnetic resonance (EPR) and quenching experiments. C=O, O-C=O, N sites and Fe⁰ were responsible for the generation of Fe(IV) and ¹O₂ in the FSC/Fe(VI)/H₂O₂ system. Furthermore, the cost per ton of water treated by the pilot-scale FSC/Fe(VI)/H₂O₂ system was calculated to be only 0.6209 USD/t, further confirming the application potential of the FSC/Fe(VI)/H₂O₂ system. This study promotes the engineering application of heterogeneous Fenton-like systems for water treatment. Full article

There is an increasing demand for the development of efficient and sustainable battery recycling processes. Currently, many recycling processes rely on toxic inorganic acids to recover materials from high-value battery chemistries such as lithium nickel manganese cobalt oxides (NMCs) and lithium cobalt oxide (LCOs). However, as cell manufacturers seek more cost-effective battery chemistries, the value of the spent battery value chain is increasingly diluted by chemistries such as lithium iron phosphate (LFPs). These cheaper alternatives present a difficulty when recycling, as current recycling processes are geared towards dealing with high-value chemistries; thus, the current processes become less economical. To date, much research is focused on treating a single battery chemistry; however, often, the feed material entering a battery recycling facility is contaminated with other battery chemistries, e.g., LFP feed contaminated with NMC, LCO, or LMOs. This research aims to selectively leach various battery chemistries out of a mixed feed material with the aid of a green organic acid, namely oxalic acid. When operating at the optimal conditions (2% solids, 0.25 M oxalic acid, natural pH around 1.15, 25 °C, 60 min), this research has proven that oxalic acid can be used to selectively dissolve 95.58% and 93.57% of Li and P, respectively, from a mixed LFP-NMC mixed feed, all while only extracting 12.83% of Fe and 8.43% of Mn, with no Co and Ni being detected in solution. Along with the high degree of selectivity, this research has also demonstrated, through varying the pH, that the selectivity of the leaching system can be altered. It was determined that at pH 0.5 the system dissolved both the NMC and LFP chemistries; at a pH of 1.15, the LFP chemistry (Li and P) was selectively targeted. Finally, at a pH of 4, the NMC chemistry (Ni, Co and Mn) was selectively dissolved. Full article

The oxygen blast furnace (OBF) process presents a promising low-carbon pathway for the smelting of vanadium–titanium magnetite (VTM). This study develops an innovative mathematical model based on mass and heat balance principles, specifically tailored to the OBF smelting of VTM. The model systematically investigates the effects of key parameters—including pulverized coal injection ratio, recycling gas volume, hydrogen content in the recycling gas, and charge composition—on furnace productivity, hearth activity, and the tuyere raceway zone. The results show that increasing the pulverized coal injection ratio slightly reduces productivity and theoretical flame temperature: for every 25 kg/tHM increase in the coal ratio, the theoretical flame temperature decreases by 21.95 °C; moreover, indirect reduction is enhanced and the heat distribution within the furnace is significantly improved. A higher recycling gas volume markedly increases productivity and optimizes hearth thermal conditions, accompanied by enhanced blast kinetic energy and an expanded tuyere raceway zone, albeit with a notable drop in combustion temperature. Increased hydrogen content in the recycling gas promotes productivity, but may weaken blast kinetic energy and reduce the stability of the raceway zone. Furthermore, a higher titanium content in the charge increases the difficulty of iron oxide reduction, resulting in lower CO utilization and reduced productivity. Full article

This study investigated the degradation efficacy, kinetics, and mechanism of the ozone (O₃) process and two enhanced O₃ processes (O₃/peroxymonosulfate (O₃/PMS) and O₃/peroxymonosulfate/iron molybdates/biochar composite (O₃/PMS/FeMoBC)), especially the O₃/PMS/FeMoBC process, for the degradation of tetracycline (TC) in water. An FeMoBC sample was synthesized by the impregnation–pyrolysis method. The XRD results showed that the material loaded on BC was an iron molybdates composite, in which Fe₂Mo₃O₈ and FeMoO₄ accounted for 26.3% and 73.7% of the composite, respectively. The experiments showed that, for the O₃/PMS/FeMoBC process, the optimum conditions were obtained at pH 6.8 ± 0.1, an initial concentration of TC of 0.03 mM, an FeMoBC dosage set at 200 mg/L, a gaseous O₃ concentration set at 3.6 mg/L, and a PMS concentration set at 30 μM. Under these reaction conditions, the degradation rate of TC in 8 min and 14 min reached 94.3% and 98.6%, respectively, and the TC could be reduced below the detection limit (10 μg/L) after 20 min of reaction. After recycling for five times, the degradation rate of TC could still reach about 40%. The introduction of FeMoBC into the O₃/PMS system significantly improved the TC degradation efficacy and resistance to inorganic anion interference. Meanwhile, it enhanced the generation of hydroxyl radicals (^•OH) and sulfate radicals (SO₄^•−), thus improving the oxidizing efficiency of TC in water. Material characterization analysis showed that FeMoBC has a well-developed porous structure and abundant active sites, which is beneficial for the degradation of pollutants. The reaction mechanism of the O₃/PMS/FeMoBC system was speculated by the EPR technique and quenching experiments. The results showed that FeMoBC efficiently catalyzed the O₃/PMS process to generate a variety of reactive oxygen species, leading to the efficient degradation of TC. There are four active oxidants in O₃/PMS/FeMoBC system, namely ^•OH, SO₄^•−, ¹O₂, and •O₂⁻. The order of their contribution importance was ^•OH, ¹O₂, SO₄^•−, and •O₂⁻. This study provides an effective technological pathway for the removal of refractory organic matter in the aquatic environment. Full article

To elucidate the effects of iron ore tailings (IOTs) and basalt fiber (BF) on the durability of recycled aggregate concrete (RAC) with different recycled aggregate replacement rates, this study used IOTs to replace natural sand at mass replacement rates of 0%, 20%, 40%, 60%, 80%, and 100% and incorporated BF at volume fractions of 0%, 0.1%, 0.2%, and 0.3%. Carbonation and freeze–thaw cycle tests were conducted on C30 grade RAC. The carbonation depth and compressive strength of RAC at different carbonation ages and the mass loss rate, relative dynamic elastic modulus, and changes in compressive strength of RAC under different freeze–thaw cycle times were determined. Scanning electron microscopy (SEM) was utilized to meticulously observe the micro-morphological alterations of BF-IOT-RAC before and after carbonation. We then investigated the mechanisms by which BF and IOTs enhance the carbonation resistance of RAC. Utilizing the experimental data, we fitted relevant models to establish both a carbonation depth prediction model and a freeze–thaw damage prediction model specific to BF-IOT-RAC. Furthermore, we projected the service life of BF-IOT-RAC under conditions typical of northwest China. The results showed that as the dosages of the two materials increased, the carbonation resistance and frost resistance of RAC initially improved and then declined. Specifically, the optimal volume content of BF was ascertained to be 0.1%, while the optimal replacement rate of IOTs was determined to be 40%. Compared to using BF or IOTs individually, the composite incorporation of both materials significantly improves the durability of RAC while simultaneously enhancing the reuse of construction waste and mining solid waste, thereby contributing to environmental sustainability. Full article

The modern world has brought extensive socioeconomic and ecological changes. Urbanization in developing nations has significantly increased municipal solid waste, necessitating in-depth understanding of waste composition particularly in developing nations for sustainable management practices. This study aimed to classify and characterize waste while evaluating potential waste management methods. Mixed methods were used to examine landfilled waste from Soshanguve and Hatherley sites in Tshwane Metropolitan, South Africa, using techniques such as Fourier transform infrared spectroscopy, X-ray fluorescence, proximate, and ultimate analysis. Seasonal variations in waste components were analysed over two seasons. The study identified that both sites are predominantly composed of organic waste, accounting for over 42 wt.%, with moisture content of ~50 wt.%, and minimal recyclables (<5 wt.%). Seasonal variations in MSW were significant for glass (<4% increase), organic waste (<5% increase), while plastic decreased by ~7% during spring. The biodegradable waste showed high carbon (>50%) and oxygen (>40%) levels, low ash content (<18%), and calorific values of 15–19 MJ/kg. Biodegradables mainly contained oxides of calcium, silicon, iron (III), and potassium with chemical composition indicating functional groups that emphasize composting and energy recovery benefits. The research provides insights into sustainable waste management, revealing waste composition at Tshwane landfills, aiding informed decision-making for resource usage and environmental conservation. Full article

Per- and polyfluoroalkyl substances (PFASs) are synthetic chemicals widely used in industrial applications and have become persistent environmental contaminants due to their chemical stability. Water-soluble PFASs with fewer than ten carbon atoms, such as perfluorooctanoic acid (PFOA), are particularly concerning because of their high solubility in water, environmental mobility, and resistance to degradation. In this work, we present an eco-friendly Fe₃O₄ magnetic nanoparticle (MNP)-based platform for the detection and removal of PFOA from water. The synthesized iron oxide MNPs exhibit rapid and strong magnetic responsiveness, enabling efficient magnetic separation for both PFOA detection and removal. To optimize surface affinity for PFOA, we functionalized the MNPs with distinctive ligands, including polyethylene glycol (PEG), β-cyclodextrin (βCD), and dopamine (DA). Among these, PEG and DA showed notable binding affinity toward PFOA, as confirmed by infrared spectroscopy and colorimetric assays. After incubation with the functionalized MNPs followed by magnetic retrieval, we achieved over 90% PFOA removal efficiencies, demonstrating the potential for future research in PFAS remediation technologies. Importantly, the system was validated using deionized, tap, and lake water, all of which yielded comparable and promising results. This study provides a promising, eco-friendly, and recyclable nanomaterial platform for investigating the crucial role of surface chemistry in nanoparticle–PFAS interactions through ligand-mediated magnetic separation. Full article

The sludge produced by the Fenton process contains mixed-valence iron particulates (hereafter called Fenton wastes). Using a solvothermal method, we fabricated a new heterogeneous photo-Fenton catalyst using Fenton wastes and metal–organic frameworks (MOFs). Nanoporous metal carboxylate (MIL-88) MOF impregnated with Fenton waste was functionalized using 2,5-dihydroxyterephthalic acid (x-HO-MIL-88-C, x, concentration of the 2,5-dihydroxyterephthalic acid). The efficiency of x-HO-MIL-88-C was examined under visible light radiation using methylene blue (MB) as an index pollutant. We observed the best catalytic performance for MB degradation by 4-HO-MIL-88-C. In the photo-Fenton process, the simultaneous presence of singlet oxygen, superoxide, and hydroxyl radicals is confirmed by free radical quenching and electron spin resonance spectral data. These free radicals associate with holes in the non-selective degradation of MB. The 4-HO-MIL-88-C catalyst shows good stability and reusability, maintaining over 80% efficiency at the end of five consecutive cycles. This work opens up a new path for recycling Fenton wastes into usable products. Full article