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Keywords = intelligent inspection devices

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23 pages, 3210 KiB  
Article
Design and Optimization of Intelligent High-Altitude Operation Safety System Based on Sensor Fusion
by Bohan Liu, Tao Gong, Tianhua Lei, Yuxin Zhu, Yijun Huang, Kai Tang and Qingsong Zhou
Sensors 2025, 25(15), 4626; https://doi.org/10.3390/s25154626 - 25 Jul 2025
Viewed by 242
Abstract
In the field of high-altitude operations, the frequent occurrence of fall accidents is usually closely related to safety measures such as the incorrect use of safety locks and the wrong installation of safety belts. At present, the manual inspection method cannot achieve real-time [...] Read more.
In the field of high-altitude operations, the frequent occurrence of fall accidents is usually closely related to safety measures such as the incorrect use of safety locks and the wrong installation of safety belts. At present, the manual inspection method cannot achieve real-time monitoring of the safety status of the operators and is prone to serious consequences due to human negligence. This paper designs a new type of high-altitude operation safety device based on the STM32F103 microcontroller. This device integrates ultra-wideband (UWB) ranging technology, thin-film piezoresistive stress sensors, Beidou positioning, intelligent voice alarm, and intelligent safety lock. By fusing five modes, it realizes the functions of safety status detection and precise positioning. It can provide precise geographical coordinate positioning and vertical ground distance for the workers, ensuring the safety and standardization of the operation process. This safety device adopts multi-modal fusion high-altitude operation safety monitoring technology. The UWB module adopts a bidirectional ranging algorithm to achieve centimeter-level ranging accuracy. It can accurately determine dangerous heights of 2 m or more even in non-line-of-sight environments. The vertical ranging upper limit can reach 50 m, which can meet the maintenance height requirements of most transmission and distribution line towers. It uses a silicon carbide MEMS piezoresistive sensor innovatively, which is sensitive to stress detection and resistant to high temperatures and radiation. It builds a Beidou and Bluetooth cooperative positioning system, which can achieve centimeter-level positioning accuracy and an identification accuracy rate of over 99%. It can maintain meter-level positioning accuracy of geographical coordinates in complex environments. The development of this safety device can build a comprehensive and intelligent safety protection barrier for workers engaged in high-altitude operations. Full article
(This article belongs to the Section Electronic Sensors)
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16 pages, 3606 KiB  
Article
Comparative Study on Rail Damage Recognition Methods Based on Machine Vision
by Wanlin Gao, Riqin Geng and Hao Wu
Infrastructures 2025, 10(7), 171; https://doi.org/10.3390/infrastructures10070171 - 4 Jul 2025
Viewed by 322
Abstract
With the rapid expansion of railway networks and increasing operational complexity, intelligent rail damage detection has become crucial for ensuring safety and improving maintenance efficiency. Traditional physical inspection methods (e.g., ultrasonic testing, magnetic flux leakage) are limited in terms of efficiency and environmental [...] Read more.
With the rapid expansion of railway networks and increasing operational complexity, intelligent rail damage detection has become crucial for ensuring safety and improving maintenance efficiency. Traditional physical inspection methods (e.g., ultrasonic testing, magnetic flux leakage) are limited in terms of efficiency and environmental adaptability. This study proposes a machine vision-based approach leveraging deep learning to identify four primary types of rail damages: corrugations, spalls, cracks, and scratches. A self-developed acquisition device collected 298 field images from the Chongqing Metro system, which were expanded into 1556 samples through data augmentation techniques (including rotation, translation, shearing, and mirroring). This study systematically evaluated three object detection models—YOLOv8, SSD, and Faster R-CNN—in terms of detection accuracy (mAP), missed detection rate (mAR), and training efficiency. The results indicate that YOLOv8 outperformed the other models, achieving an mAP of 0.79, an mAR of 0.69, and a shortest training time of 0.28 h. To further enhance performance, this study integrated the Multi-Head Self-Attention (MHSA) module into YOLO, creating MHSA-YOLOv8. The optimized model achieved a significant improvement in mAP by 10% (to 0.89), increased mAR by 20%, and reduced training time by 50% (to 0.14 h). These findings demonstrate the effectiveness of MHSA-YOLO for accurate and efficient rail damage detection in complex environments, offering a robust solution for intelligent railway maintenance. Full article
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36 pages, 1925 KiB  
Review
Deep Learning-Enhanced Spectroscopic Technologies for Food Quality Assessment: Convergence and Emerging Frontiers
by Zhichen Lun, Xiaohong Wu, Jiajun Dong and Bin Wu
Foods 2025, 14(13), 2350; https://doi.org/10.3390/foods14132350 - 2 Jul 2025
Viewed by 1432
Abstract
Nowadays, the development of the food industry and economic recovery have driven escalating consumer demands for high-quality, nutritious, and safe food products, and spectroscopic technologies are increasingly prominent as essential tools for food quality inspection. Concurrently, the rapid rise of artificial intelligence (AI) [...] Read more.
Nowadays, the development of the food industry and economic recovery have driven escalating consumer demands for high-quality, nutritious, and safe food products, and spectroscopic technologies are increasingly prominent as essential tools for food quality inspection. Concurrently, the rapid rise of artificial intelligence (AI) has created new opportunities for food quality detection. As a critical branch of AI, deep learning synergizes with spectroscopic technologies to enhance spectral data processing accuracy, enable real-time decision making, and address challenges from complex matrices and spectral noise. This review summarizes six cutting-edge nondestructive spectroscopic and imaging technologies, near-infrared/mid-infrared spectroscopy, Raman spectroscopy, fluorescence spectroscopy, hyperspectral imaging (spanning the UV, visible, and NIR regions, to simultaneously capture both spatial distribution and spectral signatures of sample constituents), terahertz spectroscopy, and nuclear magnetic resonance (NMR), along with their transformative applications. We systematically elucidate the fundamental principles and distinctive merits of each technological approach, with a particular focus on their deep learning-based integration with spectral fusion techniques and hybrid spectral-heterogeneous fusion methodologies. Our analysis reveals that the synergy between spectroscopic technologies and deep learning demonstrates unparalleled superiority in speed, precision, and non-invasiveness. Future research should prioritize three directions: multimodal integration of spectroscopic technologies, edge computing in portable devices, and AI-driven applications, ultimately establishing a high-precision and sustainable food quality inspection system spanning from production to consumption. Full article
(This article belongs to the Section Food Quality and Safety)
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13 pages, 2065 KiB  
Article
Machine Learning-Based Shelf Life Estimator for Dates Using a Multichannel Gas Sensor: Enhancing Food Security
by Asrar U. Haque, Mohammad Akeef Al Haque, Abdulrahman Alabduladheem, Abubakr Al Mulla, Nasser Almulhim and Ramasamy Srinivasagan
Sensors 2025, 25(13), 4063; https://doi.org/10.3390/s25134063 - 29 Jun 2025
Viewed by 583
Abstract
It is a well-known fact that proper nutrition is essential for human beings to live healthy lives. For thousands of years, it has been considered that dates are one of the best nutrient providers. To have better-quality dates and to enhance the shelf [...] Read more.
It is a well-known fact that proper nutrition is essential for human beings to live healthy lives. For thousands of years, it has been considered that dates are one of the best nutrient providers. To have better-quality dates and to enhance the shelf life of dates, it is vital to preserve dates in optimal conditions that contribute to food security. Hence, it is crucial to know the shelf life of different types of dates. In current practice, shelf life assessment is typically based on manual visual inspection, which is subjective, error-prone, and requires considerable expertise, making it difficult to scale across large storage facilities. Traditional cold storage systems, whilst being capable of monitoring temperature and humidity, lack the intelligence to detect spoilage or predict shelf life in real-time. In this study, we present a novel IoT-based shelf life estimation system that integrates multichannel gas sensors and a lightweight machine learning model deployed on an edge device. Unlike prior approaches, our system captures the real-time emissions of spoilage-related gases (methane, nitrogen dioxide, and carbon monoxide) along with environmental data to classify the freshness of date fruits. The model achieved a classification accuracy of 91.9% and an AUC of 0.98 and was successfully deployed on an Arduino Nano 33 BLE Sense board. This solution offers a low-cost, scalable, and objective method for real-time shelf life prediction. This significantly improves reliability and reduces postharvest losses in the date supply chain. Full article
(This article belongs to the Section Intelligent Sensors)
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51 pages, 13105 KiB  
Review
Current Status and Trends of Wall-Climbing Robots Research
by Shengjie Lou, Zhong Wei, Jinlin Guo, Yu Ding, Jia Liu and Aiguo Song
Machines 2025, 13(6), 521; https://doi.org/10.3390/machines13060521 - 15 Jun 2025
Viewed by 1273
Abstract
A wall-climbing robot is an electromechanical device capable of autonomous or semi-autonomous movement on intricate vertical surfaces (e.g., walls, glass facades, pipelines, ceilings, etc.), typically incorporating sensing and adaptive control systems to enhance task performance. It is designed to perform tasks such as [...] Read more.
A wall-climbing robot is an electromechanical device capable of autonomous or semi-autonomous movement on intricate vertical surfaces (e.g., walls, glass facades, pipelines, ceilings, etc.), typically incorporating sensing and adaptive control systems to enhance task performance. It is designed to perform tasks such as inspection, cleaning, maintenance, and rescue while maintaining stable adhesion to the surface. Its applications span various sectors, including industrial maintenance, marine engineering, and aerospace manufacturing. This paper provides a systematic review of the physical principles and scalability of various attachment methods used in wall-climbing robots, with a focus on the applicability and limitations of different attachment mechanisms in relation to robot size and structural design. For specific attachment methods, the design and compatibility of motion and attachment mechanisms are analyzed to offer design guidance for wall-climbing robots tailored to different operational tasks. Additionally, this paper reviews localization and path planning methods for wall-climbing robots, comparing graph search, sampling-based, and feedback-based algorithms to guide strategy selection across varying environments and tasks. Finally, this paper outlines future development trends in wall-climbing robots, including the diversification of locomotion mechanisms, hybridization of attachment systems, and advancements in intelligent localization and path planning. This work provides a comprehensive theoretical foundation and practical reference for the design and application of wall-climbing robots. Full article
(This article belongs to the Section Robotics, Mechatronics and Intelligent Machines)
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19 pages, 4090 KiB  
Article
Transmission Line Defect Detection Algorithm Based on Improved YOLOv12
by Yanpeng Ji, Tianxiang Ma, Hongliang Shen, Haiyan Feng, Zizi Zhang, Dan Li and Yuling He
Electronics 2025, 14(12), 2432; https://doi.org/10.3390/electronics14122432 - 14 Jun 2025
Cited by 2 | Viewed by 923
Abstract
To address the challenges of high missed detection rates for minute transmission line defects, strong complex background interference, and limited computational power on edge devices in UAV-assisted power line inspection, this paper proposes a lightweight improved YOLOv12 real-time detection model. First, a Bidirectional [...] Read more.
To address the challenges of high missed detection rates for minute transmission line defects, strong complex background interference, and limited computational power on edge devices in UAV-assisted power line inspection, this paper proposes a lightweight improved YOLOv12 real-time detection model. First, a Bidirectional Weighted Feature Fusion Network (BiFPN) is introduced to enhance bidirectional interaction between shallow localization information and deep semantic features through learnable feature layer weighting, thereby improving detection sensitivity for line defects. Second, a Cross-stage Channel-Position Collaborative Attention (CPCA) module is embedded in the BiFPN’s cross-stage connections, jointly modeling channel feature significance and spatial contextual relationships to effectively suppress complex background noise from vegetation occlusion and metal reflections while enhancing defect feature representation. Furthermore, the backbone network is reconstructed using ShuffleNetV2’s channel rearrangement and grouped convolution strategies to reduce model complexity. Experimental results demonstrate that the improved model achieved 98.7% mAP@0.5 on our custom transmission line defect dataset, representing a 3.0% improvement over the baseline YOLOv12, with parameters compressed to 2.31M (8.3% reduction) and real-time detection speed reaching 142.7 FPS. This method effectively balances detection accuracy and inference efficiency, providing reliable technical support for unmanned intelligent inspection of transmission lines. Full article
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21 pages, 5936 KiB  
Article
Research on Intelligent Control Technology for a Rail-Based High-Throughput Crop Phenotypic Platform Based on Digital Twins
by Haishen Liu, Weiliang Wen, Wenbo Gou, Xianju Lu, Hanyu Ma, Lin Zhu, Minggang Zhang, Sheng Wu and Xinyu Guo
Agriculture 2025, 15(11), 1217; https://doi.org/10.3390/agriculture15111217 - 2 Jun 2025
Viewed by 631
Abstract
Rail-based crop phenotypic platforms operating in open-field environments face challenges such as environmental variability and unstable data quality, highlighting the urgent need for intelligent, online data acquisition strategies. This study proposes a digital twin-based data acquisition strategy tailored to such platforms. A closed-loop [...] Read more.
Rail-based crop phenotypic platforms operating in open-field environments face challenges such as environmental variability and unstable data quality, highlighting the urgent need for intelligent, online data acquisition strategies. This study proposes a digital twin-based data acquisition strategy tailored to such platforms. A closed-loop architecture “comprising connection, computation, prediction, decision-making, and execution“ was developed to build DT-FieldPheno, a digital twin system that enables real-time synchronization between physical equipment and its virtual counterpart, along with dynamic device monitoring. Weather condition standards were defined based on multi-source sensor requirements, and a dual-layer weather risk assessment model was constructed using the analytic hierarchy process (AHP) and fuzzy comprehensive evaluation by integrating weather forecasts and real-time meteorological data to guide adaptive data acquisition scheduling. Field deployment over 27 consecutive days in a maize field demonstrated that DT-FieldPheno reduced the manual inspection workload by 50%. The system successfully identified and canceled two high-risk tasks under wind-speed threshold exceedance and optimized two others affected by gusts and rainfall, thereby avoiding ineffective operations. It also achieved sub-second responses to trajectory deviation and communication anomalies. The synchronized digital twin interface supported remote, real-time visual supervision. DT-FieldPheno provides a technological paradigm for advancing crop phenotypic platforms toward intelligent regulation, remote management, and multi-system integration. Future work will focus on expanding multi-domain sensing capabilities, enhancing model adaptability, and evaluating system energy consumption and computational overhead to support scalable field deployment. Full article
(This article belongs to the Section Artificial Intelligence and Digital Agriculture)
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22 pages, 5073 KiB  
Article
Deep Learning-Assisted Microscopic Polarization Inspection of Micro-Nano Damage Precursors: Automatic, Non-Destructive Metrology for Additive Manufacturing Devices
by Dingkang Li, Xing Peng, Zhenfeng Ye, Hongbing Cao, Bo Wang, Xinjie Zhao and Feng Shi
Nanomaterials 2025, 15(11), 821; https://doi.org/10.3390/nano15110821 - 29 May 2025
Viewed by 401
Abstract
Additive Manufacturing (AM), as a revolutionary breakthrough in advanced manufacturing paradigms, leverages its unique layer-by-layer construction advantage to exhibit significant technological superiority in the fabrication of complex structural components for aerospace, biomedical, and other fields. However, when addressing industrial-grade precision manufacturing requirements, key [...] Read more.
Additive Manufacturing (AM), as a revolutionary breakthrough in advanced manufacturing paradigms, leverages its unique layer-by-layer construction advantage to exhibit significant technological superiority in the fabrication of complex structural components for aerospace, biomedical, and other fields. However, when addressing industrial-grade precision manufacturing requirements, key challenges such as the multi-scale characteristics of surface damage precursors, interference from background noise, and the scarcity of high-quality training samples severely constrain the intelligent transformation of AM quality monitoring systems. This study proposes an innovative microscopic polarization YOLOv11-LSF intelligent inspection framework, which establishes an automated non-destructive testing methodology for AM device micro-nano damage precursors through triple technological innovations, effectively breaking through existing technical bottlenecks. Firstly, a multi-scale perception module is constructed based on the Large Separable Kernel Attention mechanism, significantly enhancing the network’s feature detection capability in complex industrial scenarios. Secondly, the cross-level local network VoV-GSCSP module is designed utilizing GSConv and a one-time aggregation method, resulting in a Slim-neck architecture that significantly reduces model complexity without compromising accuracy. Thirdly, an innovative simulation strategy incorporating physical features for damage precursors is proposed, constructing a virtual and real integrated training sample library and breaking away from traditional deep learning reliance on large-scale labeled data. Experimental results demonstrate that compared to the baseline model, the accuracy (P) of the YOLOv11-LSF model is increased by 1.6%, recall (R) by 1.6%, mAP50 by 1.5%, and mAP50-95 by 2.8%. The model hits an impressive detection accuracy of 99% for porosity-related micro-nano damage precursors and remains at 94% for cracks. Its unique small sample adaptation capability and robustness under complex conditions provide a reliable technical solution for industrial-grade AM quality monitoring. This research advances smart manufacturing quality innovation and enables cross-scale micro-nano damage inspection in advanced manufacturing. Full article
(This article belongs to the Section Nanofabrication and Nanomanufacturing)
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20 pages, 4102 KiB  
Article
A New Algorithm for Visual Navigation in Unmanned Aerial Vehicle Water Surface Inspection
by Jianfeng Han, Xiongwei Gao, Lili Song, Jiandong Fang, Yongzhao Tao, Haixin Deng and Jie Yao
Sensors 2025, 25(8), 2600; https://doi.org/10.3390/s25082600 - 20 Apr 2025
Viewed by 466
Abstract
Water surface inspection is a crucial instrument for safeguarding the aquatic environment. UAVs enhance the efficiency of water area inspections due to their high mobility and extensive coverage. This paper introduces two UAV inspection methodologies for the characteristics of rivers and lakes, along [...] Read more.
Water surface inspection is a crucial instrument for safeguarding the aquatic environment. UAVs enhance the efficiency of water area inspections due to their high mobility and extensive coverage. This paper introduces two UAV inspection methodologies for the characteristics of rivers and lakes, along with an efficient semantic segmentation algorithm, WaterSegLite (Water Segmentation Lightweight algorithm), for UAV visual navigation. The algorithm employs the UAV’s aerial perspective alongside a streamlined neural network architecture to facilitate rapid real-time segmentation of water bodies and to furnish positional data to the UAV for visual navigation. The experimental findings indicate that WaterSegLite achieves a segmentation accuracy (mIoU) of 93.81% and an F1 score of 95.44%, surpassing the baseline model by 2.7% and 2.23%, respectively. Simultaneously, the processing frame rate of this algorithm on the airborne device attains 28.27 frames per second, fully satisfying the requirements for real-time water surface inspection by UAVs. This paper offers technical assistance for UAV inspection techniques in aquatic environments and presents innovative concepts for the intelligent advancement of water surface inspection. Full article
(This article belongs to the Special Issue Deep Learning Methods for Aerial Imagery)
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24 pages, 985 KiB  
Article
Secure Hierarchical Federated Learning for Large-Scale AI Models: Poisoning Attack Defense and Privacy Preservation in AIoT
by Chengzhuo Han, Tingting Yang, Xin Sun and Zhengqi Cui
Electronics 2025, 14(8), 1611; https://doi.org/10.3390/electronics14081611 - 16 Apr 2025
Cited by 1 | Viewed by 844
Abstract
The rapid integration of large-scale AI models into distributed systems, such as the Artificial Intelligence of Things (AIoT), has introduced critical security and privacy challenges. While configurable models enhance resource efficiency, their deployment in heterogeneous edge environments remains vulnerable to poisoning attacks, data [...] Read more.
The rapid integration of large-scale AI models into distributed systems, such as the Artificial Intelligence of Things (AIoT), has introduced critical security and privacy challenges. While configurable models enhance resource efficiency, their deployment in heterogeneous edge environments remains vulnerable to poisoning attacks, data leakage, and adversarial interference, threatening the integrity of collaborative learning and responsible AI deployment. To address these issues, this paper proposes a Hierarchical Federated Cross-domain Retrieval (FHCR) framework tailored for secure and privacy-preserving AIoT systems. By decoupling models into a shared retrieval layer (globally optimized via federated learning) and device-specific layers (locally personalized), FHCR minimizes communication overhead while enabling dynamic module selection. Crucially, we integrate a retrieval-layer mean inspection (RLMI) mechanism to detect and filter malicious gradient updates, effectively mitigating poisoning attacks and reducing attack success rates by 20% compared to conventional methods. Extensive evaluation on General-QA and IoT-Native datasets demonstrates the robustness of FHCR against adversarial threats, with FHCR maintaining global accuracy not lower than baseline levels while reducing communication costs by 14%. Full article
(This article belongs to the Special Issue Security and Privacy for AI)
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26 pages, 1131 KiB  
Review
Artificial Intelligence-Powered Quality Assurance: Transforming Diagnostics, Surgery, and Patient Care—Innovations, Limitations, and Future Directions
by Yoojin Shin, Mingyu Lee, Yoonji Lee, Kyuri Kim and Taejung Kim
Life 2025, 15(4), 654; https://doi.org/10.3390/life15040654 - 16 Apr 2025
Cited by 1 | Viewed by 2356
Abstract
Artificial intelligence is rapidly transforming quality assurance in healthcare, driving advancements in diagnostics, surgery, and patient care. This review presents a comprehensive analysis of artificial intelligence integration—particularly convolutional and recurrent neural networks—across key clinical domains, significantly enhancing diagnostic accuracy, surgical performance, and pathology [...] Read more.
Artificial intelligence is rapidly transforming quality assurance in healthcare, driving advancements in diagnostics, surgery, and patient care. This review presents a comprehensive analysis of artificial intelligence integration—particularly convolutional and recurrent neural networks—across key clinical domains, significantly enhancing diagnostic accuracy, surgical performance, and pathology evaluation. Artificial intelligence-based approaches have demonstrated clear superiority over conventional methods: convolutional neural networks achieved 91.56% accuracy in scanner fault detection, surpassing manual inspections; endoscopic lesion detection sensitivity rose from 2.3% to 6.1% with artificial intelligence assistance; and gastric cancer invasion depth classification reached 89.16% accuracy, outperforming human endoscopists by 17.25%. In pathology, artificial intelligence achieved 93.2% accuracy in identifying out-of-focus regions and an F1 score of 0.94 in lymphocyte quantification, promoting faster and more reliable diagnostics. Similarly, artificial intelligence improved surgical workflow recognition with over 81% accuracy and exceeded 95% accuracy in skill assessment classification. Beyond traditional diagnostics and surgical support, AI-powered wearable sensors, drug delivery systems, and biointegrated devices are advancing personalized treatment by optimizing physiological monitoring, automating care protocols, and enhancing therapeutic precision. Despite these achievements, challenges remain in areas such as data standardization, ethical governance, and model generalizability. Overall, the findings underscore artificial intelligence’s potential to outperform traditional techniques across multiple parameters, emphasizing the need for continued development, rigorous clinical validation, and interdisciplinary collaboration to fully realize its role in precision medicine and patient safety. Full article
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18 pages, 6835 KiB  
Article
Research on the Method for Pairing Drone Images with BIM Models Based on Revit
by Shaojin Hao, Xinghong Huang, Zhen Duan, Jia Hou, Wei Chen and Lixiong Cai
Drones 2025, 9(3), 215; https://doi.org/10.3390/drones9030215 - 17 Mar 2025
Viewed by 1082
Abstract
With the development of drone and image recognition technologies, using drones to capture images for engineering structural damage detection can replace inefficient and unsafe manual maintenance inspections. This paper focuses on the pairing method between drone devices and the BIM components of large [...] Read more.
With the development of drone and image recognition technologies, using drones to capture images for engineering structural damage detection can replace inefficient and unsafe manual maintenance inspections. This paper focuses on the pairing method between drone devices and the BIM components of large buildings, with Revit’s secondary development serving as the technical approach. A plugin for pairing drone images with BIM components is developed. The research first establishes the technical scheme for pairing drone images with BIM models. Then, the positional and directional information of the drone images are extracted, and a reference coordinate system for the drone’s position and image capture orientation is introduced. The transformation method and path from the real-world coordinate system to the Revit 2023 software coordinate system are explored. To validate the interactive logic of the transformation path, a pairing plugin is developed in Revit. By employing coordinate conversion and Revit family loading procedures, the relative position and capture orientation of the drone are visualized in the 3D BIM model. The plugin uses techniques such as family element filtering and ray tracing to automatically identify and verify BIM components, ensuring the precise matching of drone images and BIM components. Finally, the plugin’s functionality is verified using a high-rise building in Wuhan as a case study. The results demonstrate that this technological approach not only improves the efficiency of pairing drone images with models in building smart maintenance but also provides a fast and reliable method for pairing drones with BIM systems in building management and operations. This contributes to the intelligent and automated development of building maintenance. Full article
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21 pages, 4980 KiB  
Review
Current Methods and Technologies for Storage Tank Condition Assessment: A Comprehensive Review
by Alexandru-Adrian Stoicescu, Razvan George Ripeanu, Maria Tănase and Liviu Toader
Materials 2025, 18(5), 1074; https://doi.org/10.3390/ma18051074 - 27 Feb 2025
Cited by 1 | Viewed by 1614
Abstract
This study investigates the current industry practices for storage tank assessment and the possibilities for improving inspection methods using the latest technologies on the market. This article presents the main methods and technologies for non-destructive testing (NDT), along with new methods that make [...] Read more.
This study investigates the current industry practices for storage tank assessment and the possibilities for improving inspection methods using the latest technologies on the market. This article presents the main methods and technologies for non-destructive testing (NDT), along with new methods that make them more efficient and economical. To further analyze the state of a tank and determine its lifetime expectancy, analysis methods are presented based on NDT results. The key aspects that can be improved and made more efficient are NDT procedures using robots/drones and autonomous devices; automated inspection procedures, like remote video inspection combined with local thickness measurement or 3D scanning of the tank elements for deformations; advanced analysis methods using the input from the NDT and inspection data collected using analytical calculations according to applicable standards; Finite Element Analysis (FEA); and digitalized models of equipment (Digital Twin) accompanied by artificial intelligence for data processing. The best way to make the process more efficient is to develop and use dedicated standardized software for tank condition assessment. Full article
(This article belongs to the Special Issue Artificial Intelligence in Materials Science and Engineering)
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18 pages, 7601 KiB  
Article
Intelligent Detection Algorithm for Concrete Bridge Defects Based on SATH–YOLO Model
by Lanlin Zou and Ao Liu
Sensors 2025, 25(5), 1449; https://doi.org/10.3390/s25051449 - 27 Feb 2025
Viewed by 795
Abstract
Amid the era of intelligent construction and inspection, traditional object detection models like YOLOv8 struggle in bridge defect detection due to high computational complexity and limited speed. To address this, the lightweight SATH–YOLO model was proposed in this paper. First, the Star Block [...] Read more.
Amid the era of intelligent construction and inspection, traditional object detection models like YOLOv8 struggle in bridge defect detection due to high computational complexity and limited speed. To address this, the lightweight SATH–YOLO model was proposed in this paper. First, the Star Block from StarNet was used to build the STNC2f module, enriching semantic information and improving multi-scale feature fusion while reducing parameters and computation. Second, the SPPF module was replaced with an AIFI module to capture finer-grained local features, improving feature-fusion precision and adaptability in complex scenarios. Lastly, a lightweight TDMDH detection head with shared convolution and dynamic feature selection further reduced computational costs. With the SATH–YOLO model, parameter count, computation, and model size were reduced significantly by 39.9%, 8.6%, and 36.2%, respectively. Meanwhile, the average detection precision was not impacted but improved by 1%, which meets the demands of edge devices and resource-constrained environments. Full article
(This article belongs to the Section Intelligent Sensors)
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14 pages, 2982 KiB  
Article
Defect Detection in Freight Trains Using a Lightweight and Effective Multi-Scale Fusion Framework with Knowledge Distillation
by Ziqin Ma, Shijie Zhou and Chunyu Lin
Electronics 2025, 14(5), 925; https://doi.org/10.3390/electronics14050925 - 26 Feb 2025
Viewed by 724
Abstract
The safe operation of freight train equipment is crucial to the stability of the transportation system. With the advancement of intelligent monitoring technology, vision-based anomaly detection methods have gradually become an essential approach to train equipment condition monitoring. However, due to the complexity [...] Read more.
The safe operation of freight train equipment is crucial to the stability of the transportation system. With the advancement of intelligent monitoring technology, vision-based anomaly detection methods have gradually become an essential approach to train equipment condition monitoring. However, due to the complexity of train equipment inspection scenarios, existing methods still face significant challenges in terms of accuracy and generalization capability. Freight trains defect detection models are deployed on edge computing devices, onboard terminals, and fixed monitoring stations. Therefore, to ensure the efficiency and lightweight nature of detection models in industrial applications, we have improved the YOLOv8 model structure and proposed a network architecture better suited for train equipment anomaly detection. We adopted the lightweight MobileNetV4 as the backbone to enhance computational efficiency and adaptability. By comparing it with other state-of-the-art lightweight networks, we verified the superiority of our approach in train equipment defect detection tasks. To enhance the model’s ability to detect objects of different sizes, we introduced the Content-Guided Attention Fusion (CGAFusion) module, which effectively strengthens the perception of both global context and local details by integrating multi-scale features. Furthermore, to improve model performance while meeting the lightweight requirements of industrial applications, we incorporated a staged knowledge distillation strategy on large-scale datasets. This approach significantly reduces model parameters and computational costs while maintaining high detection accuracy. Extensive experiments demonstrate the effectiveness and efficiency of our method, proving its competitiveness compared with other state-of-the-art approaches. Full article
(This article belongs to the Section Computer Science & Engineering)
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