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Keywords = indentation fracture mechanics

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23 pages, 3685 KB  
Article
Ballistic Performance of Raffia Fabric-Reinforced Epoxy Composites as an Intermediate Layer in Multilayered Armor Systems
by Douglas Santos Silva, Raí Felipe Pereira Junio, Leticia dos Santos Aguilera, Sergio Neves Monteiro and Marcelo Henrique Prado da Silva
Polymers 2025, 17(21), 2827; https://doi.org/10.3390/polym17212827 - 23 Oct 2025
Viewed by 341
Abstract
This study investigates the ballistic performance of epoxy matrix composites reinforced with raffia fabric, aiming to evaluate their potential as the second layer in multilayered armor systems (MAS), replacing conventional synthetic aramid (Kevlar™) laminates. Composite plates with different volumetric fractions of raffia fabric [...] Read more.
This study investigates the ballistic performance of epoxy matrix composites reinforced with raffia fabric, aiming to evaluate their potential as the second layer in multilayered armor systems (MAS), replacing conventional synthetic aramid (Kevlar™) laminates. Composite plates with different volumetric fractions of raffia fabric (10, 20, and 30%) were manufactured and integrated with a ceramic front layer (Al2O3/Nb2O5) in MAS structures, which were then subjected to ballistic impact tests using high-energy 7.62 mm caliber ammunition. The backface signature (indentation depth) measured in ballistic clay, used as a human body simulant, showed that only the 10% raffia-reinforced composite (ER10) met the National Institute of Justice (NIJ 0101.06) safety threshold of 44 mm. Higher raffia contents (20% and 30%) led to increased indentation, compromising ballistic integrity. Scanning electron microscopy (SEM) of the fractured surfaces revealed typical energy dissipation mechanisms, such as fiber rupture, fiber pull-out, and interfacial delamination. The results indicate that raffia fabric composites with 10% fiber content can serve as a cost-effective and sustainable alternative to Kevlar™ in personal armor applications, while maintaining compliance with ballistic protection standards. Full article
(This article belongs to the Special Issue Fiber-Reinforced Polymer Composites: Progress and Prospects)
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17 pages, 2845 KB  
Article
Quantitative Mechanisms of Long-Term Drilling-Fluid–Coal Interaction and Strength Deterioration in Deep CBM Formations
by Qiang Miao, Hongtao Liu, Yubin Wang, Wei Wang, Shichao Li, Wenbao Zhai and Kai Wei
Processes 2025, 13(10), 3183; https://doi.org/10.3390/pr13103183 - 7 Oct 2025
Viewed by 396
Abstract
During deep coalbed methane (CBM) drilling, wellbore stability is significantly influenced by the interaction between drilling fluid and coal rock. However, quantitative data on mechanical degradation under long-term high-temperature and high-pressure conditions are lacking. This study subjected coal cores to immersion in field-formula [...] Read more.
During deep coalbed methane (CBM) drilling, wellbore stability is significantly influenced by the interaction between drilling fluid and coal rock. However, quantitative data on mechanical degradation under long-term high-temperature and high-pressure conditions are lacking. This study subjected coal cores to immersion in field-formula drilling fluid at 60 °C and 10.5 MPa for 0–30 days, followed by uniaxial and triaxial compression tests under confining pressures of 0/5/10/20 MPa. The fracture evolution was tracked using micro-indentation (µ-indentation), nuclear magnetic resonance (NMR), and scanning electron microscopy (SEM), establishing a relationship between water absorption and strength. The results indicate a sharp decline in mechanical parameters within the first 5 days, after which they stabilized. Uniaxial compressive strength decreased from 36.85 MPa to 22.0 MPa (−40%), elastic modulus from 1.93 GPa to 1.07 GPa (−44%), cohesion from 14.5 MPa to 5.9 MPa (−59%), and internal friction angle from 24.9° to 19.8° (−20%). Even under 20 MPa confining pressure after 30 days, the strength loss reached 43%. Water absorption increased from 6.1% to 7.9%, showing a linear negative correlation with strength, with the slope increasing from −171 MPa/% (no confining pressure) to −808 MPa/% (20 MPa confining pressure). The matrix elastic modulus remained stable at 3.5–3.9 GPa, and mineral composition remained unchanged, confirming that the degradation was due to hydraulic wedging and lubrication of fractures rather than matrix damage. These quantitative thresholds provide direct evidence for predicting wellbore stability in deep CBM drilling. Full article
(This article belongs to the Topic Exploitation and Underground Storage of Oil and Gas)
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25 pages, 1098 KB  
Review
Review of Nano- and Micro- Indentation Tests for Rocks
by Qingqing He and Heinz Konietzky
Geosciences 2025, 15(10), 389; https://doi.org/10.3390/geosciences15100389 - 7 Oct 2025
Viewed by 634
Abstract
Nano- and micro-indentation have become essential tools for quantifying the micromechanical behavior of rocks beyond traditional macroscopic tests. This review summarizes the historical evolution, experimental methodologies, and interpretation models (e.g., Oliver–Pharr, Doerner–Nix, energy-based methods, Hertz/ECM/Lawn), with a particular focus on rock-specific challenges such [...] Read more.
Nano- and micro-indentation have become essential tools for quantifying the micromechanical behavior of rocks beyond traditional macroscopic tests. This review summarizes the historical evolution, experimental methodologies, and interpretation models (e.g., Oliver–Pharr, Doerner–Nix, energy-based methods, Hertz/ECM/Lawn), with a particular focus on rock-specific challenges such as heterogeneity, anisotropy, and surface roughness. A structured literature survey (1980–August 2025) covers representative studies on shale, limestone, marble, sandstone, claystone, and granite. The transition from classical hardness measurements to advanced instrumented indentation has enabled more reliable determination of localized properties, including hardness, elastic modulus, fracture toughness, and creep. Special attention is given to the applicability and limitations of different interpretation models when applied to heterogeneous and anisotropic rocks. Current challenges include high sensitivity to surface conditions and difficulties in capturing the full complexity of natural rock behavior. Looking forward, promising directions involve intelligent systems that integrate AI-driven data analytics, robotic automation, and multiscale modeling (from molecular dynamics to continuum FEM) to enable predictive material design. This review aims to provide geoscientists and engineers with a comprehensive foundation for the effective application and further development of indentation-based testing in rock mechanics and geotechnical engineering. Full article
(This article belongs to the Section Geomechanics)
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18 pages, 7434 KB  
Article
The Study on the Relation Between Rock Indentation Crater Morphology and Rock Mechanical Index Based on Indentation Experiments
by Zhenkun Wu, Hui Gao, Ying Yang, Songcheng Tan, Xiaohong Fang, Yule Hu and Longchen Duan
Appl. Sci. 2025, 15(17), 9410; https://doi.org/10.3390/app15179410 - 27 Aug 2025
Viewed by 504
Abstract
Understanding rock behavior under cutting tools is critical for enhancing cutting processes and forecasting rock behavior in engineering contexts. This study examines the link between mechanical properties and indentation crater morphology of six rocks using a conical indenter until initial fracture. Through indentation [...] Read more.
Understanding rock behavior under cutting tools is critical for enhancing cutting processes and forecasting rock behavior in engineering contexts. This study examines the link between mechanical properties and indentation crater morphology of six rocks using a conical indenter until initial fracture. Through indentation testing, mechanical properties (indentation stiffness index k and hardness index HI) were assessed, and crater morphology was analyzed using a 3D laser profilometer. The rocks were categorized into three groups based on specific energy: Class I (slate, shale), Class II (sandstone, marble), and Class III (granite, gneiss). The morphological features of their indentation craters were analyzed both quantitatively and qualitatively. The linear model was used to establish the relationship between crater morphology indices and mechanical properties, with model parameters determined by linear regression. Key findings include: (1) Fracture depth, cross-sectional area, and contour roundness are independent morphological indicators, serving as characteristic parameters for crater morphology, with qualitative and quantitative analyses showing consistency; (2) Post-classification linear fitting revealed statistically significant morphological prediction models, though patterns varied across rock categories due to inherent properties like structure and grain homogeneity; (3) Classification by specific energy revealed distinct mechanical and morphological differences, with significant linear relationships established for all three indicators in Classes II and III, but only roundness showing significance in Class I (non-significant for cross-sectional area and depth). However, all significant models exhibited limited explanatory power (R2 = 0.220–0.635), likely due to constrained sample sizes. Future studies should expand sample sizes to refine these findings. Full article
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7 pages, 1684 KB  
Proceeding Paper
Investigation on Transverse Loading of Auxetic Beams Using Finite Element Methods
by Navneeth Sanjeev and M. P. Hariprasad
Eng. Proc. 2025, 93(1), 24; https://doi.org/10.3390/engproc2025093024 - 15 Aug 2025
Viewed by 419
Abstract
Structures that possess negative Poisson’s ratio are termed “Auxetic” structures. They elongate laterally on longitudinal–tensile loading and compress laterally on longitudinal–compressive loading. Auxetic structures are a composition of unit cells that are available in various geometries, which include triangular, hexa-triangular, re-entrant, chiral, star, [...] Read more.
Structures that possess negative Poisson’s ratio are termed “Auxetic” structures. They elongate laterally on longitudinal–tensile loading and compress laterally on longitudinal–compressive loading. Auxetic structures are a composition of unit cells that are available in various geometries, which include triangular, hexa-triangular, re-entrant, chiral, star, arrowhead, etc. Due to their unique shape, these structures possess remarkably good mechanical properties such as shear resistance, indentation resistance, fracture resistance, synclastic behavior, energy absorption capacity, etc. However, they have poor load-bearing capacity. To improve the load bearing strength of these structures, this paper presents a numerical analysis of oriented re-entrant structured (ORS) beams with auxetic clusters aligned at various angles (0°, 45° and 90°), using Finite Element Methods. Oriented re-entrant unit cell clusters enclosed by a bounded frame were modeled and a three-point bending test was conducted to perform a comparison study on deformation mechanisms of the different oriented re-entrant honeycomb structures with honeycomb beams. The computational analysis of ORS beams revealed that the directional deformation and normal strain along the x-axis were the lowest in ORS45, followed by ORS90, ORS0, and honeycomb. Among all the beams, ORS45 displayed the best load-bearing capacity with comparably low mass density. Full article
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11 pages, 1850 KB  
Article
Anisotropic Fracture Energy of Boron-Doped P-Type Silicon by Microindentation: Influence of Temperature and Crystallographic Orientation
by Wala eddine Guettouche and Ricardo J. Zednik
Crystals 2025, 15(6), 533; https://doi.org/10.3390/cryst15060533 - 2 Jun 2025
Viewed by 703
Abstract
This study investigates the anisotropic fracture behavior of boron-doped p-type single-crystal silicon on the (001) plane, under varying temperatures and crystallographic orientations, utilizing Vickers’ indentation experiments. Measurements performed at 25 °C, 50 °C, and 90 °C, reveal a strong dependence of mechanical properties—such [...] Read more.
This study investigates the anisotropic fracture behavior of boron-doped p-type single-crystal silicon on the (001) plane, under varying temperatures and crystallographic orientations, utilizing Vickers’ indentation experiments. Measurements performed at 25 °C, 50 °C, and 90 °C, reveal a strong dependence of mechanical properties—such as hardness, fracture toughness (K1c), and fracture energy—on both temperature and crystallographic orientation. At room temperature, the fracture energy peaks at 7.52 J/m2 along the [100] direction, with a minimum of 4.42 J/m2 along the [110] direction. As the temperature rises to 90 °C, the fracture energy decreases across all orientations, where values drop to 5.13 J/m2 and 3.65 J/m2 for the [100] and [110] directions, respectively. In contrast to pure, undoped silicon, the unexpected reduction in fracture energy with increasing temperature is likely due to dislocations pinned by the substitutional boron dopant at elevated temperatures, as well as the weakening of atomic bonds from thermal expansion. This valuable insight is critical for designing silicon-based devices, where understanding the fracture properties at elevated operating temperatures is important for ensuring reliability and performance. Full article
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16 pages, 13986 KB  
Article
Orientation-Dependent Nanomechanical Behavior of Pentaerythritol Tetranitrate as Probed by Multiple Nanoindentation Tip Geometries
by Morgan C. Chamberlain, Alexandra C. Burch, Milovan Zečević, Virginia W. Manner, Marc J. Cawkwell and David F. Bahr
Crystals 2025, 15(5), 426; https://doi.org/10.3390/cryst15050426 - 30 Apr 2025
Viewed by 780
Abstract
Nanoindentation can be leveraged to aid in the high fidelity modeling of dislocation mediated plasticity in pentaerythritol tetranitrate (PETN), an anisotropic energetic molecular crystal. Moreover, nanoindentation tip parameters such as tip geometry, size, and degree of acuity can be utilized to target anisotropic [...] Read more.
Nanoindentation can be leveraged to aid in the high fidelity modeling of dislocation mediated plasticity in pentaerythritol tetranitrate (PETN), an anisotropic energetic molecular crystal. Moreover, nanoindentation tip parameters such as tip geometry, size, and degree of acuity can be utilized to target anisotropic behavior. In this work, nanoindentation was conducted across a range of orientations on the (110) face of PETN to characterize resultant yield behavior, mechanical property measurements, and resultant slip behavior and fracture initiation. Three different indentation tips were utilized: a 3-sided pyramidal Berkovich tip, a 4-sided high aspect ratio Knoop tip, and a 90° conical tip. Ultimately, indenter tip radius was documented to impact yield behavior, whereas tip geometry affected larger scale processes such as slip, and tip acuity was the dominating factor that led to fracture. The axisymmetric conical tip, serving as a baseline, showed the least amount of variation in mechanical property measurements but also the largest distribution of maximum shear stress at which initial yielding occurred. Its high degree of acuity, however, was more prone to induce fracture at higher loads. The Knoop tip was shown to be suitable for average measurements, but also for elucidation of certain anisotropic features. A distinctly higher perceived hardness at 45° was measured with the Knoop tip, indicating less dislocation motion in that direction also observed in this work via scanning probe microscopy. Lastly, the commonly used Berkovich tip was a good compromise whereby it provided a representative volume element describing the average behavior of the material. These results can be utilized to target desired anisotropic behavior in a wider range of molecular crystals, as well as to inform theoretical considerations for dislocation mediated plasticity in PETN. Full article
(This article belongs to the Special Issue Microstructure and Characterization of Crystalline Materials)
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19 pages, 7626 KB  
Article
Nanoindentation-Based Characterization of Mesoscale Mechanical Behavior in Dolomite Crystals
by Majia Zheng, Zhiwen Gu, Hao Dong, Tinghu Ma and Ya Wu
Processes 2025, 13(4), 1203; https://doi.org/10.3390/pr13041203 - 16 Apr 2025
Cited by 1 | Viewed by 836
Abstract
Conventional rock mechanical testing approaches encounter significant limitations when applied to deeply buried fractured formations, constrained by formidable sampling difficulties, prohibitive costs, and intricate specimen preparation demands. This investigation pioneers an innovative nanoindentation-based multiscale methodology (XRD–ED–SEM integration) that revolutionizes the mechanical characterization of [...] Read more.
Conventional rock mechanical testing approaches encounter significant limitations when applied to deeply buried fractured formations, constrained by formidable sampling difficulties, prohibitive costs, and intricate specimen preparation demands. This investigation pioneers an innovative nanoindentation-based multiscale methodology (XRD–ED–SEM integration) that revolutionizes the mechanical characterization of dolostone through drill cuttings analysis, effectively bypassing conventional coring requirements. Our integrated approach combines precision surface polishing with advanced indenter calibration protocols, enabling the continuous stiffness method to achieve unprecedented measurement accuracy in determining micromechanical properties—notably an elastic modulus of 119.47 GPa and hardness of 5.88 GPa—while simultaneously resolving complex indentation size effect mechanisms. The methodology reveals three critical advancements: remarkable 92.7% dolomite homogeneity establishes statistically significant elastic modulus–hardness correlations (R2 > 0.89), while residual imprint analysis uncovers a unique brittle–plastic interaction mechanism through predominant rhomboid plasticity (84% occurrence) accompanied by microscale radial cracking (2.1–4.8 μm). Particularly noteworthy is the identification of load-dependent property variations, where surface hardening effects and defect interactions cause 28.7% parameter dispersion below 50 mN loads, progressively stabilizing to <8% variance at higher loading regimes. By developing a micro–macro bridging model that correlates nanoindentation results with triaxial test data within a 12% deviation, this work establishes a groundbreaking protocol for carbonate reservoir evaluation using minimal drill cutting material. The demonstrated methodology not only provides crucial insights for optimizing hydraulic fracture designs and wellbore stability assessments, but it also fundamentally transforms microstructural analysis paradigms in geomechanics through its successful application of nanoindentation technology to complex geological systems. Full article
(This article belongs to the Topic Green Mining, 2nd Volume)
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15 pages, 429 KB  
Article
Computed Tomography Findings of Children Under 3 Years of Age with Mild Traumatic Brain Injury (TBI) and No Neurological Focal Signs
by Ksenija Markovic, Goran Djuricic, Djordje Milojkovic, Dusan Banovac, Kristina Davidovic, Dragan Vasin, Jelena Sisevic, Slavisa Zagorac, Boris Gluscevic, Dejan Bokonjic, Vuk Djulejic and Natasa Milic
J. Clin. Med. 2025, 14(8), 2728; https://doi.org/10.3390/jcm14082728 - 16 Apr 2025
Viewed by 1192
Abstract
Background/Objectives: Mild traumatic brain injury (mTBI) is a leading cause of pediatric emergency department visits, particularly among children under three years old. Although computed tomography (CT) is the gold standard for diagnosing intracranial injuries, its use in young children poses radiation risks. [...] Read more.
Background/Objectives: Mild traumatic brain injury (mTBI) is a leading cause of pediatric emergency department visits, particularly among children under three years old. Although computed tomography (CT) is the gold standard for diagnosing intracranial injuries, its use in young children poses radiation risks. Identifying reliable clinical indicators that justify CT imaging is essential for optimizing both patient safety and resource utilization. Objective: This study aimed to evaluate CT findings in children under three years of age with mTBI and no focal neurological deficits, as well as to identify clinical predictors associated with skull fractures and intracranial injuries. Methods: A retrospective analysis was conducted on 224 children under 36 months who presented with mTBI to a tertiary pediatric hospital from July 2019 to July 2024. Demographic data, injury mechanisms, clinical presentation and CT findings were evaluated. Univariate and multivariate regression analyses were performed to identify risk factors associated with skull fractures and intracranial injuries. Results: Falls accounted for 96.4% of injuries, with the majority occurring from heights of 0.5–1 m. The parietal region was the most frequently affected site (38%). Skull fractures were present in 46% of cases and were primarily linear (92.8%). Intracranial hematomas were identified in 13.8% of cases, while brain edema was observed in 7.6%. Significant predictors of skull fractures included age under 12 months (p < 0.001), falls from 0.5–1 m (p = 0.005), somnolence (p = 0.030), scalp swelling (p = 0.001) and indentation of the scalp (p = 0.016). Parietal bone involvement was the strongest predictor of both skull fractures (OR = 7.116, p < 0.001) and intracranial hematomas (OR = 4.993, p < 0.001). Conversely, frontal bone involvement was associated with a lower likelihood of fractures and hematomas. Conclusions: The findings highlight key clinical indicators that can guide decision-making for CT imaging in children with mTBI. Infants under 12 months, falls from moderate heights and parietal bone involvement significantly increase the risk of fractures and intracranial injuries. A more refined diagnostic approach could help reduce unnecessary CT scans while ensuring the timely identification of clinically significant injuries. Full article
(This article belongs to the Section Brain Injury)
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15 pages, 3198 KB  
Article
ABS Nanocomposites for Advanced Technical and Biomedical Applications
by Lubomír Lapčík, Martin Vašina, Yousef Murtaja, Harun Sepetcioglu, Barbora Lapčíková, Martin Ovsík, Michal Staněk, İdris Karagöz and Apurva Shahaji Vadanagekar
Polymers 2025, 17(7), 909; https://doi.org/10.3390/polym17070909 - 27 Mar 2025
Cited by 2 | Viewed by 916
Abstract
This study investigated the mechanical, thermal, and morphological properties of acrylonitrile butadiene styrene (ABS)-based nanocomposites reinforced with different types and concentrations of nanofillers. The uniaxial tensile testing results indicated that Young’s modulus (E) generally decreased with increasing filler content, except at [...] Read more.
This study investigated the mechanical, thermal, and morphological properties of acrylonitrile butadiene styrene (ABS)-based nanocomposites reinforced with different types and concentrations of nanofillers. The uniaxial tensile testing results indicated that Young’s modulus (E) generally decreased with increasing filler content, except at 0.500 w.% filler concentration, where a slight increase in stiffness was observed. A statistically significant interaction between sample type and filler concentration was identified (p = 0.045). Fracture toughness measurements revealed a significant reduction in impact resistance at 1.000 w.% filler concentration, with values dropping by up to 67% compared with neat acrylonitrile butadiene styrene. Dynamic mechanical vibration testing confirmed a decrease in stiffness, as evidenced by a shift of the first resonance frequency (fR1) to lower values. Hardness measurements including indentation and Shore D hardness exhibited an increasing trend with rising filler concentration, with statistically significant differences observed at specific concentration levels (p < 0.05). Scanning electron microscopy analysis showed that nanofillers were well dispersed at lower concentrations, but agglomeration began above 0.500 w.%, resulting in void formation and a noticeable decline in mechanical properties. The results suggest that an optimal filler concentration range of 0.250–0.500 w.% offers an ideal balance between enhanced mechanical properties and material integrity. Full article
(This article belongs to the Special Issue Physicochemical Properties of Polymer Composites)
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14 pages, 9037 KB  
Article
Evaluation of Fracture Toughness of γ-Phase Containing Cemented Carbides by Using Through-Thickness Micronotches Shaped by Ultrashort Pulsed Laser Ablation
by Marc Serra, Ramon Batista, Núria Cinca, Elena Tarrés, Emilio Jiménez-Piqué, Pablo Moreno and Luis Llanes
Crystals 2025, 15(3), 279; https://doi.org/10.3390/cryst15030279 - 18 Mar 2025
Viewed by 1157
Abstract
WC-Co cemented carbides, commonly known as hardmetals, are composite materials constituted by hard ceramic particles embedded in a ductile metal matrix. Due to their unique microstructural assemblage, these materials exhibit excellent combinations of hardness, strength, and toughness, consolidating them as a first choice [...] Read more.
WC-Co cemented carbides, commonly known as hardmetals, are composite materials constituted by hard ceramic particles embedded in a ductile metal matrix. Due to their unique microstructural assemblage, these materials exhibit excellent combinations of hardness, strength, and toughness, consolidating them as a first choice for tools, structural and wear components. During recent decades, extensive research and technological advancements have driven the development of alternative cemented carbide grades, where traditionally used WC or Co are partially or entirely replaced. Within this context, hardmetals containing a third γ-phase (mixed cubic carbides) represent an interesting alternative. However, accurate evaluation of their fracture toughness remains a significant issue, especially as conventional methods using either indentation or precracking approaches are limited by either restricted implementation of fracture mechanics analysis or testing challenges. Within this context, this study proposes, implements, and validates the use of a novel laser-micronotching methodology to evaluate the fracture toughness of a γ-phase containing cemented carbide grade. For comparison purposes, the investigation also includes assessment of such a property by means of two other well-established testing methodologies. Moreover, similar experimental work was conducted in a plain WC-Co system with similar microstructural features. It is shown that machining of a through-thickness micronotch by means of ultra-short pulsed laser ablation is a reliable and efficient method for fracture toughness evaluation of γ-phase containing hardmetals. The main reason behind this is its capability for providing a precise and reproducible micronotch, with minimal thermal damage, that finally acts as a real through-thickness crack for which a stress-intensity factor is well-defined under flexural testing. Furthermore, toughness values obtained are in satisfactory agreement with those determined using precracked specimens with machined large notches and/or indentation techniques. Full article
(This article belongs to the Special Issue Advances in New Multifunctional Hard Materials)
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32 pages, 29310 KB  
Article
Microstructure Evolution, Tensile/Nanoindentation Response, and Work-Hardening Behaviour of Prestrained and Subsequently Annealed LPBF 316L Stainless Steel
by Bohdan Efremenko, Yuliia Chabak, Ivan Petryshynets, Vasily Efremenko, Kaiming Wu, Sundas Arshad and František Kromka
Materials 2025, 18(5), 1102; https://doi.org/10.3390/ma18051102 - 28 Feb 2025
Cited by 2 | Viewed by 1672
Abstract
Additive manufacturing is increasingly used to produce metallic biomaterials, and post-processing is gaining increasing attention for improving the properties of as-built components. This study investigates the effect of work hardening followed by recrystallisation annealing on the tensile and nanoindentation behaviour of laser powder [...] Read more.
Additive manufacturing is increasingly used to produce metallic biomaterials, and post-processing is gaining increasing attention for improving the properties of as-built components. This study investigates the effect of work hardening followed by recrystallisation annealing on the tensile and nanoindentation behaviour of laser powder bed-fused (LPBF) 316L stainless steel, with the aim of optimising its mechanical properties. As-built and thermally stabilised (at 900 °C) specimens were prestrained in a uniaxially tensile manner at room temperature (0.12 plastic strain, ~75% of maximum work hardening) and subsequently annealed (at 900 °C or 1050 °C for 1 h). The microstructure and mechanical properties were then characterised by optical microscopy, SEM, EBSD, XRD, nanoindentation, and tensile testing. It was found that prestraining increased yield tensile strength (YTS) 1.2–1.7 times (to 690–699 MPa) and ultimate tensile strength (UTS) ~1.2 times (to 762–770 MPa), but decreased ductility 1.5 times. Annealing led to recovery and partial static recrystallisation, decreasing YTS (to 403–427 MPa), restoring ductility, and increasing the strain hardening rate; UTS and indentation hardness were less affected. Notably, the post-LPBF thermal stabilisation hindered recrystallisation and increased its onset temperature. Mechanical property changes under prestraining and annealing are discussed with respect to microstructure and crystalline features (microstrain, crystal size, dislocation density). All specimens exhibited ductile fractures with fine/ultra-fine dimples consistent with the as-built cellular structure. The combined treatment enhanced tensile strength whilst preserving sufficient ductility, achieving a strength–ductility product of 40.3 GPa·%. This offers a promising approach for tailoring LPBF 316L for engineering applications. Full article
(This article belongs to the Special Issue Research and Development of New Metal-Based Biomaterials)
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37 pages, 14520 KB  
Article
Computational and Experimental Ballistic Behavior of Epoxy Composites Reinforced with Carnauba Fibers: A Stand-Alone Target and Multilayered Armor System
by Raí Felipe Pereira Junio, Bernardo Soares Avila de Cêa, Douglas Santos Silva, Édio Pereira Lima Júnior, Sergio Neves Monteiro and Lucio Fabio Cassiano Nascimento
Polymers 2025, 17(4), 534; https://doi.org/10.3390/polym17040534 - 19 Feb 2025
Cited by 2 | Viewed by 1492
Abstract
The development of efficient and sustainable armor systems is crucial for protecting bodies and vehicles. In this study, epoxy composites reinforced with natural lignocellulosic fibers (NLFs) from carnauba (Copernicia prunifera) were produced with 0, 10, 20, 30, and 40% fiber volume [...] Read more.
The development of efficient and sustainable armor systems is crucial for protecting bodies and vehicles. In this study, epoxy composites reinforced with natural lignocellulosic fibers (NLFs) from carnauba (Copernicia prunifera) were produced with 0, 10, 20, 30, and 40% fiber volume fractions. Their ballistic performance was evaluated by measuring residual velocity and absorbed energy after impact with 7.62 mm ammunition, as well as their application in a multilayer armor system (MAS). Scanning electron microscopy (SEM) was used to analyze fracture regions, and explicit dynamic simulations were performed for comparison with experimental tests. Residual velocity tests indicated a limit velocity (VL) between 213 and 233 m/s and absorbed energy (Eabs) between 221 and 264 J, surpassing values reported for aramid fabric. All formulations showed indentation depths below the National Institute of Justice (NIJ) limit, with the 40% fiber sample achieving the lowest depth (31.2 mm). The simulation results correlated well with the experimental data, providing insight into deformation mechanisms during a level III ballistic event. These findings demonstrate the high potential of carnauba fibers in epoxy-based polymer composites, particularly as an intermediate layer in MAS, offering a sustainable alternative for ballistic protection. Full article
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11 pages, 3131 KB  
Article
Thick Tetrahedral Amorphous Carbon Films Deposited by Filtered Cathodic Vacuum Arc
by Qingyan Hou, Pan Pang, Yifan Zhang, Xu Zhang, Bin Liao, Lin Chen and Xiaoyue Jin
Coatings 2025, 15(2), 241; https://doi.org/10.3390/coatings15020241 - 18 Feb 2025
Viewed by 1876
Abstract
High-quality diamond-like carbon (DLC) films are renowned for their exceptional hardness, low friction coefficient, and superior chemical stability. These properties make DLC films exceptionally suitable for protective coatings in optical, mechanical, aerospace, and military applications. Thick DLC films with outstanding mechanical properties were [...] Read more.
High-quality diamond-like carbon (DLC) films are renowned for their exceptional hardness, low friction coefficient, and superior chemical stability. These properties make DLC films exceptionally suitable for protective coatings in optical, mechanical, aerospace, and military applications. Thick DLC films with outstanding mechanical properties were deposited on DC53 die steel using a mixed energy carbon plasma generated by a filtered cathodic vacuum arc (FCVA) device. The structural, mechanical, tribological, and optical properties of the films were tested by Raman, surface morphology instrument, Vickers Indenter, tribometer, and UV-VIS spectrophotometry. The results indicated that 14 µm tetrahedral amorphous carbon (ta-C) films with a good combination with DC53 die steel substrate were obtained. The hardness was 9415 HV, which is close to that of diamond films. The fracture toughness was 4 MPa·m1/2. The friction coefficient was 0.0898, and the optical band gap was 3.12 eV. Full article
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15 pages, 4551 KB  
Article
Mechanical Properties of Cu+CuO Coatings Determined by Nanoindentation and Laugier Model
by Sylwia Sowa, Joanna Kacprzyńska-Gołacka, Jerzy Smolik and Piotr Wieciński
Materials 2025, 18(4), 885; https://doi.org/10.3390/ma18040885 - 18 Feb 2025
Cited by 1 | Viewed by 898
Abstract
Nanoindentation-based fracture toughness measurements of three different materials based on copper oxide with a Berkovich indenter are fascinating topics in material science. The main purpose of this study was to calculate the fracture toughness in mode I (KIc) for three [...] Read more.
Nanoindentation-based fracture toughness measurements of three different materials based on copper oxide with a Berkovich indenter are fascinating topics in material science. The main purpose of this study was to calculate the fracture toughness in mode I (KIc) for three copper oxide coatings (Cu+CuO) deposited on a steel substrate by the DC magnetron sputtering method. The parameter KIc can be referred to as the critical load (Pcritical), where the cracking process is initiated uncontrollably. The basic mechanical parameters, such as the hardness and Young’s modulus of Cu+CuO coatings, were determined using a Berkovich nanoindenter operated with the continuous contact stiffness measurement (CSM) option. Structural observation was performed by scanning electron microscopy (Helios). Using the nanohardness tester from Anton Paar with a Berkovich diamond indenter with experimentally selected load allowed generation of visible and measurable cracks, which were necessary for KIc calculation. Crack lengths were measured by scanning electron microscopy (SEM Hitachi TM3000). The obtained results indicated that the values of hardness and Young’s modulus of Cu+CuO coatings decreased as the power of the magnetron source and the fracture toughness coefficient increased. In the case of the presented study, the Laugier model was chosen for KIc determination. Full article
(This article belongs to the Special Issue Nanoindentation in Materials: Fundamentals and Applications)
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