Search Results (144)

Polymer blending techniques enable the tailoring of desired properties for diverse applications. This study investigates the effect of PMMA content on the thermomechanical, chemical, mechanical, and fatigue life properties of PC/ABS/PMMA (polycarbonate/acrylonitrile–butadiene–styrene/polymethylmethacrylate) ternary blends. To this end, various characterization analyses, as well as tensile, impact, and fatigue tests, were conducted. The results indicate that the viscoelastic modulus improves with increasing PMMA content in ternary blends. Furthermore, PC/ABS/PMMA blends exhibit an immiscible phase morphology. The elastic modulus, yield strength, and tensile strength increase with higher PMMA content, while the elongation at break and impact strength decrease. Fatigue strength and the fatigue strength exponent were found to vary nonlinearly with PMMA content. Compared to PC/ABS blends, PC/ABS/PMMA blends demonstrated improvements of approximately 12% to 58% and 26% to 117% in hysteresis energy and the dynamic elastic modulus, respectively. Additionally, fatigue life cycles improved by 5% to 11% at low stress amplitudes. This experimental study provides comprehensive insight into the complex interplay among the chemical, thermomechanical, mechanical, and fatigue properties of ternary PC/ABS/PMMA blends, highlighting their potential for applications requiring balanced or tailored structural and material characteristics. Full article

Solid polymer electrolytes (SPEs) have garnered significant attention due to their potential in all-solid-state batteries (ASSBs). However, adoption remains constrained by challenges such as low thermal stability and limited ionic conductivity. Here, we report on an electrospun (PAN/PEO)- conductive salt (LiBF₄) system, where the influence of varying polyacrylonitrile (PAN) and polyethylene oxide (PEO) ratios, along with different plasticizer concentrations, is evaluated. Notably, the 50:50 PAN/PEO sample exhibited the highest ionic conductivity, reaching 1∙10⁻² S/cm at 55 °C. This system also balanced conductivity and processability. Succinonitrile (SN) significantly influenced the morphology and conductivity. Samples with increased SN content showed enhanced capacity in symmetrical cells, achieving ~140 mAs/cm² for an 18:9:1 polymer (PAN/PEO):SN:conductive salt (LiBF₄) composition. The enhanced lithium-ion conductivity of the electrospun blend is attributed to the deliberate use of an unmixable PAN–PEO system. Their immiscibility creates well-defined interfacial regions within fibers, acting as efficient lithium-ion pathways. These findings support electrospun polymer blends as promising candidates for high-performance SPEs for ASSB development. Full article

The increasing accumulation of plastic waste—especially from packaging and post-consumer sources—calls for the development of sustainable recycling strategies. Due to the challenges associated with sorting mixed waste, directly processing waste streams offers a practical approach. Polyethylene terephthalate (PET) and high-density polyethylene (HDPE) are common consumer plastics, but they are difficult to recycle together due to immiscibility and degradation. In mixed waste, recycled HDPE (r-HDPE) often contaminates the recycled PET (r-PET) stream. Additive manufacturing (AM) offers a promising solution to upcycle these mixed polymers into functional products with minimal waste. This study investigates the processing and characterization of r-PET/r-HDPE blends for AM, focusing on the role of compatibilizers in enhancing their properties. Blends were melt-compounded using a twin-screw extruder to improve dispersion, followed by direct pellet-based 3D printing. A compatibilizer (0–7 php) was incorporated to improve miscibility. Rheological testing showed that the 5 php compatibilizer optimized viscosity and elasticity, ensuring smoother extrusion. Thermal analysis revealed a 30 °C increase in crystallization temperature and a shift in decomposition temperature from 370 °C to 400 °C, indicating improved thermal stability. Mechanical testing showed a tensile strength of 35 MPa and 17% elongation at break at optimal loading. Scanning electron microscopy (SEM) confirmed reduced phase separation and improved morphology. This work demonstrates that properly compatibilized r-PET/r-HDPE blends enable sustainable 3D printing without requiring polymer separation. The results highlight a viable path for the conversion of plastic waste into high-value, customizable components, contributing to landfill reduction and advancing circular economy practices in polymer manufacturing. Full article

The immiscibility of thermoplastic starch (TPS) and polybutylene succinate (PBS) complicates the thermal processing of these materials. This study provides the first comparative assessment of two compatibilizers with differing reaction mechanisms, Joncryl^® ADR 4468 and epoxidized linseed oil (ELO), for the optimization of biobased TPS/PBS blends. A total of 13 batches, varying in compatibilizer and blend composition, were processed via hot melt extrusion and injection molding to produce pellets. Blends were analyzed using tensile and impact testing, differential scanning calorimetry (DSC), Fourier transform infrared spectroscopy (FTIR), rheology, and scanning electron microscopy (SEM). The findings suggest that both compatibilizers can improve the compatibility of these blends, as evidenced by higher glass transition temperatures (T_g) compared to the reference batch (100-0-N/A). Joncryl^® ADR 4468 batches exhibit superior tensile strength and Young’s moduli, while ELO batches demonstrate greater elongation at break. The enhanced processability observed in Joncryl^® ADR 4468 is attributed to the increased polymer chain entanglement and molecular weight, whereas ELO facilitates greater chain mobility due to its plasticizing effect. These differences arise from the distinct mechanisms of action: Joncryl^® ADR 4468 promotes chain extension and crosslinking, whereas ELO mainly enhances flexibility through plasticization. Overall, this study provides a comparative assessment of these compatibilizers in TPS/PBS blends, laying the groundwork for future investigations into optimizing compatibilizer concentration and blend composition. Full article

The motivation of this research was to analyze the dynamic properties, mainly the loss modulus, of vulcanized immiscible blends of natural rubber (NR) and styrene-butadiene rubber (SBR) in the glass transition zone, where the SBR phase is in a glassy state and the NR phase is in a rubbery state. The blends were cured at 433 and 443 K and studied around the glass transition using a dynamic mechanical analyzer. The dependence of the loss modulus on temperature was described by considering the phase separation, and the frequency dependence was also included to provide a deeper insight into the dynamic properties. This was achieved by integrating the mechanical model proposed by Zener, which considers a single relaxation time related to temperature using both the Arrhenius and Vogel–Fulcher–Tammann (VFT) relations. The best correlation with the data was obtained using the Arrhenius relationship. The activation energy of the NR phase increases with the NR content in the blend, while in the SBR phase, it varies slightly. The trends obtained are related to curative migration from the SBR to the NR phase, increasing the crosslink density at NR domain boundaries. These insights are valuable for optimizing the performance of these elastomeric blends in practical applications. Full article

The present work deals with the mixing of two green polymers at several definite ratios that led to the receiving of biodegradable polylactic acid (PLA)/polycaprolactone (PCL) blends possessing well-expressed macromechanical and shape memory properties. Four non-compatibilized polymer compositions were prepared by using a twin-screw melt extrusion technique, allowing for a homogeneous dispersion of the PCL droplets in the PLA matrix and higher interfacial adhesion between the two phases. The mechanical behavior of the specimens was estimated by tensile experiments conducted at three particular crosshead velocities. It was established that the addition of PCL as a soft segment redounded to an increment of the toughness and elongation at ultimate strength of the polymer composite at the expense of the maximum tensile stress and Young’s modulus. These latter two parameters were found to be more sensitive, in terms of reaching high values, to the content of PLA as a hard segment in the polymer blend. Performing thermoresponsive shape memory tests disclosed an overwhelming reversibility between the temporary and permanent states of the composite materials, including significant shape fixation ($R_f$) and shape recovery ($R_r$) rates. SEM analysis of the PLA/PCL compositions revealed a distinct phase-separated microstructure, confirming the immiscibility of the two polymers in the blend. Full article

Polylactic acid (PLA) is a biodegradable polymer with high tensile strength, high stiffness, and biocompatibility, but its brittleness and hydrophobicity limit its applications. This study aims to address these limitations by blending PLA with polycaprolactone (PCL) to enhance flexibility and with polyethylene oxide (PEO) to improve hydrophilicity. Unlike conventional approaches where PEO serves as a plasticizer, this study investigated PEO as a major blend component. Electrospinning and solvent casting, which differ in their solvent evaporation rates, were employed to fabricate thin films of neat PLA and PLA blends to examine their influence on mechanical and surface properties. Polymer solutions were prepared using a dichloromethane (DCM)/dimethylformamide (DMF) mixture known to enhance the electrospinning process. Fourier transform infrared spectroscopy (FTIR), X-ray diffraction (XRD), and differential scanning calorimetry (DSC) were used to investigate crystallinity of polymers and their interactions, while scanning electron microscopy (SEM) and atomic force microscopy (AFM) provided insights into phase separation and fiber morphology. Uniaxial tensile testing and water contact angle measurements were conducted to evaluate mechanical properties and surface properties, respectively. The results showed that electrospun PLA films exhibited higher elongation at break and ultimate strength but lower Young’s modulus than solvent-cast PLA films. Electrospun films of PLA/PCL blends demonstrated improved elongation at break while retaining Young’s modulus comparable to that of electrospun PLA films, unlike their solvent-cast counterparts. In contrast, PLA/PEO blends exhibited enhanced hydrophilicity in both processing methods but showed a marked reduction in mechanical properties. In summary, electrospun films consistently outperformed solvent-cast films in terms of flexibility and mechanical integrity, primarily due to their fibrous structure, suppressed phase separation, and reduced crystallinity. This study uniquely demonstrates that electrospinning enables the fabrication of phase-separated PLA/PEO blends with mechanical integrity despite PEO’s inherent immiscibility with PLA and incompatibility in the solvent mixture. Furthermore, electrospinning proves to be an effective processing method for producing PLA blend films with enhanced flexibility and hydrophilicity without the need for plasticizers or compatibilizers. Full article

Biodegradable polymers are essential for sustainable plastic life cycles and contribute to a carbon-neutral society. Here, we explore the development of biodegradable fibers with excellent mechanical properties using polypropylene (PP) and thermoplastic starch (TPS) blends. To address the inherent immiscibility between hydrophobic PP and hydrophilic TPS, hydrophilic modification and a masterbatch approach were employed. Melt-spinning trials demonstrated that the modified PP and TPS blends (mPP/TPS) exhibited excellent spinnability and processability comparable to virgin PP. A sheath-core configuration was introduced to enhance biodegradability while maintaining structural stability, with an mPP-rich part as the core and a TPS-rich part with a biodegradable promoter (BP) as the sheath. SEM and DSC analyses confirmed strong interfacial compatibility, uniform fiber morphology, and single melting points, indicating no phase separation. Mechanical testing showed that the sheath-core fibers met industrial requirements, achieving a tenacity of up to 2.47 gf/den and tensile strain above 73%. The addition of a BP increased the biodegradability rate, with PP/TPS/BP fibers achieving 65.93% biodegradation after 115 days, compared to 37.00% for BP-free fibers. These results demonstrate the feasibility of blending petroleum-based polymers with bio-based components to create fibers that balance biodegradability, spinnability, and mechanical performance, offering a sustainable solution for industrial applications. Full article

Background/Objectives: Orally disintegrating film (ODF) is prepared using water-soluble polymers as film-forming agents. To improve mechanical and disintegration properties, some polymers need to be blended with others. This study aimed to investigate the utility of hydroxypropyl cellulose (HPC) and hydroxypropyl methyl cellulose (HPMC) as blend film-forming components for ODFs. Methods: Placebo ODFs were prepared using polymer mixtures with blend ratios ranging from 20% to 80% HPC with HPMC. Mechanical properties, including tensile strength, elastic modulus, elongation at break, and folding endurance, as well as disintegration times, were evaluated. Additionally, blend films incorporating donepezil hydrochloride (DH) as a model active pharmaceutical ingredient (API) were prepared and assessed to determine their mechanical properties and disintegration behavior. Results: Blend films were successfully formed using HPMC/HPC solutions. The 40/60 and 20/80 HPMC/HPC blends exhibited the lowest mechanical strength and elongation, whereas blends containing more than 40% HPC demonstrated shorter disintegration times. Films with DH were successfully formed, though the addition of DH reduced tensile strength and elongation. The decline in mechanical properties was mitigated in HPMC/HPC blend films. Our results, including DSC and FTIR results, led us to conclude that the HPMC/HPC blend films were micro-immiscible, but they were macro-miscible when the amount of the minor component was sufficiently small. Conclusions: HPMC/HPC blends in appropriate ratios are effective as film-forming polymers for ODFs. The addition of DH impacts the mechanical properties, but the decline is less pronounced when using HPMC/HPC blends. Full article

We studied the rheological properties under both shear and elongational flow and crystallization behaviors after shear history for binary blends of poly(lactic acid) (PLA) and ethylene–vinyl acetate copolymer (EVA) with a slightly lower shear viscosity. EVA was immiscible with PLA and dispersed in droplets in the blend. The addition of EVA significantly reduced the shear viscosity, which is attributed to the interfacial slippage between PLA and EVA. In contrast, under elongational flow, the addition of EVA provided strain hardening in the transient elongational viscosity. Consequently, the degree of neck-in behavior in T-die extrusion, i.e., a decrease in the film width, was reduced with the high orientation of the PLA chains. Furthermore, it was found that the addition of EVA accelerated the shear-induced crystallization of PLA, although EVA showed no nucleating ability without a flow field. Because the EVA addition can improve the mechanical toughness, this modification technique is attractive for various industrial applications of PLA. Full article

Poly(3-hydroxybutyrate-co-3-hydroxyvalerate) (PHBV) is a biodegradable biopolymer from the PHAs family that has potential to replace conventional plastics and reduce plastic pollution. However, PHBV has thermo-sealability issues, making it challenging to use for bags. Blending it with polycaprolactone (PCL) could address this but may alter the barrier properties of the films, affecting their effectiveness as food packaging material. This study examined the properties and heat-sealing capacity of PHBV/PCL blend films (ratios: 60/40, 50/50, and 40/60), obtained by melt blending and compression moulding. Both polymers are immiscible and were in separated phases; the continuous phase was PHBV in the 60/40 blend and PCL in the 40/60 blend, while the 50/50 sample exhibited interpenetrating bicontinuous phases of both polymers. The permeability to water vapour, oxygen, and D-limonene increased as the PCL content rose, especially when it formed the continuous phase in the matrix. The elastic modulus and resistance to break decreased, while extensibility increased, more markedly when PCL was the continuous phase. However, the continuity of PCL phase provided the films with better thermal adhesion and seal strength. The 50/50 blend showed the best balance between heat sealability and barrier properties, making it the most suitable for food packaging in sealed bags. Full article

The preparation of core–sheath fibers by electrospinning is a topic of significant interest for producing composite fibers with distinct core and sheath functionalities. Moreover, in core–sheath fibers, low-molecular-weight substances or nanosized inorganic additives can be deposited in a targeted manner within the core or the sheath. Commonly, for obtaining a core–sheath structure, coaxial electrospinning is used. It requires a coaxial spinneret and suitable immiscible solvents for the inner and outer solutions. The single-nozzle spinneret electrospinning of emulsions can address these issues, but use of a stabilizing agent is needed. A third approach—preparation of core–sheath fibers by single-nozzle spinneret electrospinning of homogeneous blend solutions of two polymers or of a polymer/low-molecular-weight substance—has been much less studied. It circumvents the difficulties associated with the coaxial and the emulsion electrospinning and is thoroughly discussed in this review. The formation of core–sheath fibers in this case is attributed to phase-separation-driven self-organization during the electrospinning process. Some possibilities for obtaining core–double sheath fibers using the same method are also indicated. The gained knowledge on potential applications of core–sheath fibers prepared by single-nozzle spinneret electrospinning of emulsions and homogeneous blend solutions is also discussed. Full article

Valorization of potential thermoplastic waste is an effective strategy to address resource scarcity and reduce valuable thermoplastic waste. In this study, new ecofriendly biomass-derived wood polymer composites (WPCs) were produced from three different types of recycled polyethylene (PE) municipal waste, namely linear low-density polyethylene (LLDPE), medium-density polyethylene (MDPE), or high-density polyethylene (HDPE), and their blend with equal composition (33/33/33 by wt.%). Bamboo particle reinforcement derived from indigenous Ethiopian lowland bamboo (LLB), which had never been utilized before in a WPC formulation, was used as the dispersed phase. Before utilization, recycled LLDPE, MDPE, and HDPE were carefully characterized to determine their chemical compositions, residual metals, polycyclic aromatic hydrocarbons, and thermal properties. Similarly, the fundamental mechanical properties of the WPCs, such as tensile strength, modulus of elasticity, flexural strength, modulus of rupture, and unnotched impact strength, were evaluated. Finally, the thermal stability and interphase coupling efficiency of maleic-anhydride-grafted polypropylene (MAPP) were carefully investigated. WPCs formulated by melt-blending either of the recycled PEs or the blend of recycled PE with bamboo particles showed significant improvement due to MAPP enhancing interfacial adhesion and thermally induced crosslinking, despite inherent immiscibility. These results were confirmed using Fourier transform infrared spectroscopy, scanning electron microscopy, and thermogravimetric analysis. The formulated WPCs may promote PE waste cascading valorization, offering sustainable alternatives and maximizing LLB utilization. Furthermore, comparison with well-known standards for polyolefin-based WPCs indicated that the prepared WPCs can be used as alternative sustainable building materials and related applications. Full article

In this investigation, we explored the microrheological characteristics of dilute hydrogels composed exclusively of Poly(vinyl) alcohol (PVA), Phytagel (PHY), and a blend of the two in varying concentrations. Each of these polymers has established applications in the biomedical field, such as drug delivery and lens drops. This study involved varying the sample concentrations from 0.15% to 0.3% (w/w) to assess how the concentration influenced the observed rheological response. Two probe sizes were employed to examine the impact of the size and verify the continuity hypothesis. The use of two polymer blends revealed their immiscibility and tendency to undergo phase separation, as supported by the existing literature. Exploring the microrheological structure is essential for a comprehensive understanding of the molecular scale. Dynamic light scattering (DLS) was chosen due to its wide frequency range and widespread availability. The selected dilute concentration range was hypothesized to fall within the transition from an ergodic to a non-ergodic medium. Properly identifying the sample’s nature during an analysis—whether it is ergodic or not—is critical, as highlighted in the literature. The obtained results clearly demonstrate an overlap in the results for the storage (G’) and loss moduli (G″) for the different probe particle sizes, confirming the fulfillment of the continuum hypothesis. Full article

Dissipative particle dynamics (DPD) simulations is used to study the effect of A_m/2B_mA_m/2 and H-shaped (A_m/4)₂B_m(A_m/4)₂ block copolymers on the interfacial properties of ternary blends. Our simulations show the following: (i) The capacity of block copolymers to diminish interfacial tension is closely linked to their compositions. With identical molecular weights and concentrations, H-shaped block copolymers outperform triblock copolymers in mitigating interfacial tension. (ii) The interfacial tension within the blends correlates positively with the escalation in H-shaped block copolymer molecular weight. This correlation suggests that H-shaped block copolymers featuring a low molecular weight demonstrate superior efficacy as compatibilizers when contrasted with those possessing a high molecular weight. (iii) Enhancing the concentration of H-shaped block copolymers fosters their accumulation at the interface, leading to a reduction in correlations between immiscible homopolymers and a consequent decrease in interfacial tension. (iv) As the length of the homopolymer chains increases, there is a concurrent elevation in interfacial tension, suggesting that H-shaped block copolymers perform more effectively as compatibilizers in blends characterized by shorter homopolymer chain lengths. These findings elucidate the associations between the efficacy of H-shaped block copolymer compatibilizers and their specific molecular characteristics. Full article