Search Results (40)

The hole expansion process of high-strength steel is influenced by multiple factors, including the deformation path, UTS/YS ratio, uniform elongation, sheet anisotropy, sheet thickness, strain rate, material micro-defects and the work hardening exponent. Based on forming limit curves or instability criteria, the prediction of the hole expansion ratio (HER) often requires extensive initial boundary conditions that complicate the result. In this study, V-Nb bainitic steel was subjected to hot continuous rolling and underwent water quenching with different coiling temperatures, then subsequently followed by thermal simulation and mechanical testing to fit the work hardening exponent (n) and to obtain the necking deformation instability curve. The radial displacement at the hole edge during simulation was predicted with the ratio of ultimate tensile strength to fracture strength. Furthermore, based on the tensile fracture failure criterion, the HER was predicted with the true fracture strain derived from uniaxial tensile tests. Comparison between the simulated results and actual hole expansion tests shows that the crack resistance in the post-uniform stage, strain hardening capacity and deformation compatibility between the microstructure and matrix are critical factors. And the proposed model achieves a prediction accuracy of over 85% for the V-Nb bainitic high-strength steel. Full article

Achieving high efficiency and quality in millisecond pulsed laser drilling of metallic through-holes is contingent on precise process control. This study introduces a penetration detection-based method to determine the pulse count threshold, effectively overcoming the limitations of conventional approaches. We systematically investigated the effects of pulse energy, defocus, and beam expansion ratio on the drilling of 3 mm thick 304 stainless steel and TC4 titanium alloy. The experiments revealed that for stainless steel 304, the minimum taper angle was achieved at a pulse energy of 2.2 J, a defocus amount of −0.5 mm, and a beam expansion ratio of 2.5. Additionally, relatively high drilling efficiency was observed when the pulse energy ranged from 2.6 to 2.8 J, the defocus amount was −1 to 0 mm, and the beam expansion ratio was 3 to 4. For titanium alloy TC4, the minimum taper angle was achieved at a pulse energy of 2.6 J, a defocus amount of −0.5 mm, and a beam expansion ratio of 3.5. High drilling efficiency was recorded when the pulse energy was 2.8 J, the defocus amount was −0.5 mm, and the beam expansion ratio ranged from 2.5 to 3. When stainless steel 304 and titanium alloy TC4 were processed using the same laser parameters, the drilling efficiency of stainless steel 304 was higher than that of titanium alloy TC4 under the same conditions. This work provides a practical process control strategy and a valuable parameter database for high-quality, efficient laser drilling of these industrially important metals. Full article

Fly-ash-based bubble lightweight soil is widely used due to its environmental friendliness, load reduction, ease of construction, and low costs. In this study, 41 sets of 28 d compressive strength data on lightweight soils with different water–cement ratios, blowing agent dosages, and fly ash dosages were collected through a literature search and indoor tests. Using the compressive strength index and SEM tests, the correlation between the mix ratio design and the microscopic particle components was investigated. The findings were as follows: carbonation reactions occurred in lightweight soil during the maintenance process, and the particles were spherical; increasing the dosage of blowing agent increased the soil’s porosity and pore diameter, leading to the formation of through-holes and reducing the compressive strength and mobility; increasing the fly ash dosage and water–cement ratio increased the soil’s mobility but reduced its compressive strength; and the strength decreased significantly when the fly ash dosage was more than 16% (e.g., the strength at a 20% dosage was 17.8% lower than that at a 15% dosage). Feature importance analysis showed that the water–cement ratio (57.7%), fly ash dosage (30.9%), and blowing agent dosage (11.1%) had a significant effect on strength. ExtraTrees, LightGBM, and Bayesian-optimized Random Forest models were used for 28d strength prediction with coefficients of determination (R²) of 0.695, 0.731, and 0.794, respectively. The Bayesian-optimized Random Forest model performed optimally in terms of the mean square error (MSE), root mean square error (RMSE), and mean absolute error (MAE), and the prediction performance was best. The accuracy of the model is expected to be further improved with expansions in the database. A 28 d compressive strength prediction platform for fly-ash-based bubble lightweight soil was ultimately developed, providing a convenient tool for researchers and engineers to predict material properties and mix ratios. Full article

Film cooling has been increasingly applied in turbine blade cooling design due to its excellent cooling performance. Although film-cooled blades demonstrate superior cooling effectiveness, the perforation design on blade surfaces compromises structural integrity, making fatigue failure prone to occur at cooling holes. Previous studies by domestic and international scholars have extensively investigated factors influencing film cooling effectiveness, including blowing ratio and hole geometry configurations. However, most research has overlooked the investigation of fatigue life in film-cooled blades. This paper systematically investigates blade fatigue life under various cooling air parameters by analyzing the relationships among cooling effectiveness, stress distribution, and fatigue life. Results indicate that maximum stress concentrations occur at cooling hole locations and near the blade root at trailing edge regions. While cooling holes effectively reduce blade surface temperature, they simultaneously create stress concentration zones around the apertures. Both excessive and insufficient cooling air pressure and temperature reduce thermal fatigue life, with optimal parameters identified as 600 K cooling temperature and 0.75 MPa pressure, achieving a maximum thermal fatigue life of 3400 cycles for this blade configuration. A thermal shock test platform was established to conduct fatigue experiments under selected cooling conditions. Initial fatigue damage traces emerged at cooling holes after 1000 cycles, with progressive damage expansion observed. By 3000 cycles, cooling holes near blade tip regions exhibited the most severe failure, demonstrating near-complete functional degradation. These findings provide critical references for cooling parameter selection in practical aeroengine applications of film-cooled blades. Full article

In this study, we demonstrate that the Sn₂Se₂P₄ monolayer exhibits intrinsic anisotropic electronic characteristics with the strain-synergistic modulation of carrier transport and optoelectronic properties, as revealed by various levels of density functional theory calculations combined with the non-equilibrium Green’s function method. The calculations reveal that a-axis uniaxial compression of the Sn₂Se₂P₄ monolayer induces an indirect-to-direct bandgap transition (from 1.73 eV to 0.97 eV, as calculated by HSE06), reduces the hole effective mass by ≥70%, and amplifies current density by 684%. Conversely, a-axis uniaxial expansion (+8%) boosts ballistic transport (a/b-axis current ratio > 10⁵), rivaling black phosphorus. Notably, a striking negative differential conductance arises with the maximum I_peak/I_valley in the order of 10⁵ under the 2% uniaxial compression along the b-axis of the Sn₂Se₂P₄ monolayer. Visible-range anisotropic absorption coefficients (~10⁵ cm⁻¹) are achieved, where −4% a-axis strain elevates the photocurrent density (6.27 μA mm⁻² at 2.45 eV) and external quantum efficiency (39.2%) beyond many 2D materials benchmarks. Non-monotonic strain-dependent photocurrent density peaks at 2.00 eV correlate with hole effective mass reduction patterns, confirming the carrier mobility of the Sn₂Se₂P₄ monolayer as the governing parameter for photogenerated charge separation. These results establish Sn₂Se₂P₄ as a multifunctional material enabling strain-tailored anisotropy for logic transistors, negative differential resistors, and photovoltaic devices, while guiding future investigations on environmental stabilization and heterostructure integration toward practical applications. Full article

Nowadays, the use of ammonia as a green fuel for internal combustion engines has attracted wide attention. The diesel/ammonia dual direct injection mode has shown great potential, but there is still a lack of basic research on injection strategies for this mode. In this study, the combustion and emission characteristics of diesel/ammonia dual direct injection mode were investigated using a rapid compression and expansion machine (RCEM) combined with CONVERGE software_v3.0. The research focuses on the effects of two injection strategies, including ammonia injection pressure, the ammonia injector nozzle hole diameter, and the compression ratio. The results indicate that minor increases in ammonia injection pressure have negligible impacts on emissions with the same nozzle hole diameter. Increasing the nozzle hole diameter significantly reduces unburned ammonia emissions while increasing HC and N₂O emissions. Increasing the compression ratio enhances diesel combustion but does not significantly affect ammonia combustion. Considering the ammonia energy substitution rate and the combustion performance of the actual engine, a high ammonia injection pressure and compression ratio are necessary for engine applications, while an appropriate ammonia orifice diameter is required to meet the emission performance. Full article

Superfine cement is widely used in building reinforcement and repair, special concrete manufacturing, and environmental protection engineering due to its high toughness, high durability, good bonding strength, and environmental friendliness. However, there are some problems in superfine cement slurry, such as high bleeding rate, prolonged setting time, and consolidated body volume retraction. In this article, on the premise of using the excellent injectability of superfine cement slurry, the fluidity, setting time, reinforcement strength, and volume expansion rate of novel expansive superfine cement slurries with varying proportions were analyzed by adding expansion agent UEA, naphthalene-based water reducer FDN-C, and triisopropanolamine accelerating agent TIPA. The results show that under most mix ratios, the bleeding rate and fluidity of the novel superfine cement slurry initially increase and decrease with rising water-reducing agent dosage. The initial setting time generally decreases with accelerating agent dosage, reaching a minimum value of 506 min, representing a 33.68% reduction compared to the benchmark group (traditional superfine cement). Under normal conditions, the compressive strength of the net slurry consolidation body is positively correlated with expansion agent dosage, achieving maximum strengths of 8.11 MPa at three days and 6.93 MPa at 28 days; these values are respectively higher by 6.7 MPa and 2.6 MPa compared to those in the benchmark group. On the seventh day, the volume expansion rate of the traditional superfine cement solidified sand body ranges from −0.19% to −0.1%, while that for the corresponding body formed from the novel superfine cement is between 0.41% and 1.33%, representing a difference of 0.6–1.43%. After the on-site treatment of water and sand-gushing strata, the core monitor rate of the inspection hole exceeds 70%. The permeability coefficient of the stratum decreases to a range between 1.47 × 10⁻⁶ and 8.14 × 10⁻⁶ cm/s, resulting in nearly a thousandfold increase in stratum impermeability compared to its original state. Hence, the findings of this research hold practical importance for the future application of such materials in the development of stratum reinforcement or building repair. Full article

In reality, the remaining oil in the ultra-high water cut period is highly dispersed, so a thorough investigation is required to understand the microscopic remaining oil. This will directly influence the technological direction and allow for countermeasures such as enhanced oil recovery (EOR). Therefore, this study aims to investigate the state, classification method and utilization mechanism of the microscopic remaining oil in the late period of the ultra-high water cut. To achieve this, the classification of microscopic remaining oil based on mechanical mechanism was developed using displacement CT scan and micro-scale flow simulation methods. Three carefully selected mechanical characterization parameters were used: oil–water connectivity, oil–mass specific surface and oil–water area ratio. These give five types of microscopic remaining oil, which are as follows: A (capillary and viscous oil cluster type), B (capillary and viscous oil drop type), C (viscous oil film type), D (capillary force control throat type), and E (viscous control blind end type). The state of the microscopic remaining oil in classified oil reservoirs was defined after high-expansion water erosion. Based on micro-flow simulation and analysis of different forces during the displacement process, the main microscopic remaining oil recognized is in class-I, class-II and class-III reservoirs. Within the Eastern sandstone oilfields in China, the ultra-high water-cut stage is a good indicator that the class-I oil layer is dominated by capillary and viscous oil drop types distributed in large connected holes. The class-II oil layer has capillary and viscous force-controlled clusters distributed in small and medium pores with high connectivity. In the case of the class-III oil layer, it enjoys the support of capillary force control throats that are mainly distributed in small holes with high connectivity. Integrating mechanisms of different types of micro-remaining oil indicates that, enhancing utilization conditions requires increasing pressure gradient and shear force while reducing capillary resistance. An effective way to improve the remaining oil utilization is to increase the pressure gradient and change the flow direction during the water-drive development process. Hence, this forms a theoretical basis and a guide for the potential exploitation of remaining oil. Likewise, it provides a strategy for optimizing enhanced oil recovery in the ultra-high water-cut stage of mid-high permeability oil reservoirs worldwide. Full article

The decks of steel–concrete composite bridges are constantly exposed to severe environmental conditions, which frequently give rise to significant issues, including cracks and holes. These problems occur due to the formation of blisters under the paving layer with waterproofing membranes. This paper aims to delve into the characteristics of blisters during their expansion and propagation stages. Additionally, it proposes a rating index and a simplified calculation formula to assess the interface propagation performance of bridge deck pavement. To achieve this, the research group developed a simulated blister test device and employed the digital image correlation (DIC) technique. The study investigated the impact of pavement structure, waterproofing layer, and air voids on blister propagation behavior. It was discovered that the pavement blister test encompassed two distinct stages: expansion and propagation. Furthermore, the SMA-13 asphalt mixture exhibited slightly superior resistance to blistering compared to AC-13. It was also observed that when the mixture void ratio is less than 3.5%, it becomes more susceptible to blistering deformation, ultimately leading to debonding damage. Among the waterproofing materials tested, SBS-modified emulsified asphalt demonstrated the weakest adhesion to cement concrete substrates, while SBS-modified asphalt performed slightly better than rubberized asphalt. Full article

In recent years, with the continuous improvement in the requirements for automobile steel formability, complex phase steel with high formability (CH steel) has been widely used. In the present study, the microstructure of CH steel was regulated using the actual production process as a basis and annealing temperature as a variable, and the effects of annealing temperature on the microstructure, properties, and fracture behavior of CH steel were analyzed. As the annealing temperature increases, the ferrite content decreases from 36.3% to 0, the martensite content decreases from 49.3% to 8.8%, the bainite content increases from 11.9% to 87.1%, and the retained austenite content first increases and then decreases within the range of 2.5~5.1%. Consequently, the tensile strength shows a decreasing trend, the yield strength first decreases and then increases, and the total elongation and the hole expansion ratio first increase and then decrease. The deformation coordination of each phase gradually becomes better, and the voids and cracks in the tensile and hole expansion samples expand along the ferrite and martensite or martensite/austenite (M/A) island interface, transforming into the bainitic ferrite and martensite or M/A islands. The test steel’s best tensile and hole expansion properties occur at annealing temperatures of 940 °C. Full article

In this study, a 780 MPa grade ferritic-bainitic dual-phase steel with excellent matching of strength-plasticity and formability was developed using thermomechanical control processing. Optical microscopy, Scanning electron microscopy, and Electron Backscatter Diffraction techniques were used to characterize the microstructure comprehensively, and the effects of coiling temperature on the microstructure, the strength-plasticity, and hole-expansion ratio of the test steels were thoroughly investigated. The results showed that the test steel had an excellent combination of ferrite and bainite at the coiling temperature of 520 °C, 23.7 and 76.3%, respectively, with a hole expansion ratio of 58.5 ± 2.8%. The uniformity of the microstructure was the key to obtaining a high expansion ratio in ferrite-bainite dual-phase steels. The test steels formed granular bainite at low-temperature coiling, while polygonal ferrite was promoted at high-temperature coiling. The effect of coiling temperature on grain size is small. Dislocations were redistributed during high-temperature coiling, resulting in a decrease in dislocation density. The higher elongation and hole expansion rate at higher coiling temperatures were attributed to increased polygonal ferrite content, reduced grain size, and enhanced TRIP effect. When coiling at low temperatures, the agglomeration of polygonal ferrite or granular bainite tends to result in a non-uniform distribution of the soft and hard phases of the matrix. At the same time, the strong texture parallel to the rolling direction has a significant difference in plasticity in different directions, leading to non-uniform deformation, which is liable to stress concentration, causing crack nucleation and extension in the hole expanding process, thus reducing the hole expansion performance. Full article

Oil palm (Elaeis guineensis) is a widely cultivated crop known for its high oil yield. It is cultivated extensively across tropical regions, notably in Southeast Asia, Africa, and Latin America. It plays a vital role in global vegetable oil supply, meeting approximately 35% of the world’s demand. However, the expansion of oil palm plantations often involves the utilization of degraded soils where nutrient availability, particularly nitrogen, is limited, posing challenges to plant growth and productivity. Roots are crucial in responding to nitrogen deficiency by adjusting their growth and distribution; however, research on root system distribution patterns in oil palm still needs to be completed. This study analyzes the root system architecture using RhizoVision Explorer, a 2D root image processing software while assessing its relationship with nitrogen availability across two commercial cultivars: Deli × La Mé of African oil palm (Elaeis guineensis) and the interspecific hybrid O×G Coari × La Mé. Our findings reveal significant associations between eight root traits in oil palm seedlings and treatments with and without nitrogen availability. Notably, total root morphology (length, surface area, and volume), rotation angle, solidity, and hole characteristics decreased under nitrogen deprivation, whereas surface angle frequency increased. We highlight the variability of these traits across cultivars, suggesting genetic dependence and potential utility in breeding programs. Moreover, interactions observed in primary root morphology and hole size indicate greater differences between control and nitrogen-treated groups in C × LM than in D × LM cultivars. On the other hand, cultivar differences, regardless of nitrogen availability, influenced lateral root morphology, while nitrogen availability, irrespective of cultivar, affected inclined angle frequency. Significant differences were observed in growth and development parameters such as root and shoot biomass, root-to-shoot ratio, and leaf emission numbers between nitrogen-optimal and nitrogen-starved conditions. Nitrogen significantly affects root architecture and plant growth in oil palm, particularly in the C × LM cultivar during the nursery stage. Full article

Increasing the diameter of the drillhole can facilitate drillhole breakage using soundless chemical demolition agents, but it is prone to cause drillhole blowout, resulting in crushing failure. This paper conducted a blowhole prevention test on a large borehole using the internal insertion cooling pipe method (ICBPM) to test the expansion pressure of cooling pipes with different diameters. During this test, a fracture occurred in a hole with a 75 mm inner diameter in the rectangular sandstone specimens with high strength. It was found that utilizing the ICBPM can effectively hinder the development of blowholes. Expansion and blowhole prevention are optimized with a 0.14 mass ratio of the cooling water to demolition agent and a maximum expansion stress of 49.0 MPa. The guiding effect of the minimum resistance line is significant. In repeated tests, all fissures are distributed in a Y-shape on the free surface where the minimum resistance line is located. The acoustic emission signals from statically fractured hard rock increase abruptly before damage, and the development of rock expansion and fracturing can be obtained through strain monitoring. These results suggest that the ICBPM can reduce the expansion time with a strong crushing effect, satisfying the need to process more crushing projects. Full article

Modern gas turbines have evolved by increasing the turbine inlet temperature (TIT) to improve performance. This development has led to a demand for cooling techniques. Among these, the film cooling, which involves injecting compressed air through holes on the turbine surface, is a prominent cooling technique used to protect the turbine surface. In this study, a comparative analysis is conducted between the conventional fan-shaped film cooling hole, primarily used in film cooling techniques, and modified shapes achieved by altering the geometry of the film cooling hole based on a fan-shaped hole to assess and compare the cooling performance on a flat plate surface. The adiabatic film cooling effectiveness was measured for three film cooling holes, the Baseline of a 7-7-7 fan-shaped film cooling hole, namely, Staircase, which had a double-step at the hole exit, and Compound Expansion, which had an additional expanded flow path at the hole leading edge. The used measurement technique was the pressure-sensitive paint (PSP) technique, using nitrogen gas as the foreign gas, and experiments were conducted at a density ratio of 1.0 and blowing ratios ranging from 0.5 to 2.0. The results reveal that the modified holes featured wider lateral expansion at the hole exits, resulting in a broader distribution of the cooling effectiveness in the lateral direction compared to the Baseline. The Staircase shows a better performance, although an overall cooling effectiveness trend similar to that of the Baseline. Furthermore, the Compound Expansion demonstrates an enhancement in the cooling performance with an increased blowing ratio, notably achieving nearly double the cooling effectiveness compared to that of the Baseline at a blowing ratio of 2.0. Full article

Several studies have previously been conducted to improve the cooling performance of film cooling. However, most of the research has conducted experiments with film cooling holes on flat plates, and thus, the results of these studies do not encompass the influence of the complex mainstream behavior within the turbine passage on film cooling. In this study, three different film cooling hole configurations were installed on the endwall of a turbine linear cascade to measure adiabatic film cooling effectiveness and evaluate cooling performance. The film cooling holes compared in the experiment for film cooling effectiveness were a 7-7-7 fan-shaped hole (Baseline), a Baseline with a double-step structure at the hole exit (Staircase), and a Baseline with an additional expanded passage at the hole leading edge (Compound Expansion). A total of nine holes were manufactured on the turbine endwall to assess film cooling performance, as various factors, such as mainstream acceleration, secondary flow within the turbine passage, and so on, can influence film cooling. Adiabatic film cooling effectiveness was measured using the pressure-sensitive paint (PSP) technique. Mass flow ratios ranging from 0.25% to 1.25% of the mass flow rate of a single turbine passage were supplied to the plenum chamber within the test rig. As a result, all experimental results confirmed the impact of secondary flow within the turbine passage on film cooling. In the case of the Staircase, it exhibits an overall cooling trend similar to the Baseline. It shows small cooling performance degradation compared with Baseline due to lift-off, and its double-step structure laterally expanding results in better cooling performance at high mass flow ratio (MFR) conditions. For the Compound Expansion, at low MFR, the momentum of the coolant is lower compared with other configurations, leading to lower cooling performance due to the influence of secondary flow. However, at high MFR, the Compound Expansion provides wider protection compared with other hole geometries and shows high cooling performance. Full article