The hydrogen-induced plastic loss behavior of titanium alloys is often reported, but there are relatively few studies on high-strength aluminum alloys. In this article, the hydrogen-induced plastic damage behavior of 7085-T7651 high-strength aluminum...
This paper aims to develop a new continuous strength method (CSM) to more accurately predict the strain-hardening characteristics of high-strength aluminum alloy circular hollow sections (CHSs) under axial compression. A total of 11 stub column speci...
Welding high-strength 6xxx aluminum alloys using a commercial ER4043 filler often results in inferior joint strength. This study investigated the effects of newly developed Al-Si-Mg filler metals with varying Mg (0.6–1.4 wt.%) and Mn (0.25&ndas...
Due to their high strength, high toughness, and corrosion resistance, high-strength aluminum alloys have attracted great scientific and technological attention in the fields of aerospace, navigation, high-speed railways, and automobiles. However, the...
Severe plastic deformation (SPD) can be used to generate ultra-fine grained microstructures and thus to increase the strength of many materials. Unfortunately, high strength aluminum alloys are generally hard to deform, which puts severe limits on th...
High-strength aluminum alloys are exposed to more and more environmentally-induced cracking failure behaviors during service. However, due to the hard to detect nature of hydrogen, and the special working conditions, failure research has obvious hyst...
In many industrial sectors, for example, aerospace, automotive and high-performance electronic industries, there is a significant need to join dissimilar materials. In the case of medium-strength aluminum alloys, joints are commonly manufactured usin...
Based on end-quenching and step-quenching experiments combined with scanning electron microscopy (SEM) and transmission electron microscopy (TEM), the quench sensitivity of a novel high-strength aluminum alloy was investigated and compared with that...
To cope with harsh working conditions, new corrosion-resistant coated steel wires with higher tensile strength have been developed. This study investigates the corrosion characteristics of a new zinc–aluminum alloy-coated steel wire under stres...
Metal additive manufacturing (AM)-fabricated high-strength aluminum (HS-Al) alloys (2xxx, 6xxx, and 7xxx) tend to produce fatal metallurgical defects such as porosity and cracks. Since Al is the most important lightweight structural material in autom...
The present study focused on the influence of different aging conditions on the strain-dependent damping of the high-strength aluminum alloy AA7075. For this purpose, different artificial aging strategies were carried out after solution heat treatmen...
With the rapid development of lightweight automobiles, the clinching joint technology of ultra-high-strength steel with aluminum alloy sheets have been paid more and more attention. However, due to significant differences in plastic deformation capab...
The study deals with the investigation of the microstructural constituents of the brazing filler Al-Ag-Cu-Si and the microstructure of brazed aluminum/stainless steel joints. The low liquidus temperature of the Al-Ag-Cu-Si filler of 497 °C allows...
The key material of high-speed train gearbox shells is high-strength aluminum alloy. Material damage is inevitable in the process of servicing. It is of great importance to study material damage for in-service gearboxes of high-speed train. Structura...
An Al-40.0Ge-3.4Si wt.% alloy foil with a thickness of 50 ± 5 μm, obtained via an ultrafast solidification method, is described in this work. A complete wetting of the aluminum alloy substrate with a wetting angle of 0° is observed, and...
The recently increasing demand for hot stamped aluminum components in the automotive and aerospace industries explains the necessity of designing efficient and resource-conserving thermo-mechanical processes. Within the thermo-mechanical process, the...
Aluminum alloy sheets are widely applied as structure components in automotive, aircraft and other industries to realize lightweight. Nowadays, many high strain rate forming techniques have been developed to improve their formability and widen their...
Structural materials damages are always in the form of micro-defects or cracks. Traditional or conventional methods such as micro and macro examination, tensile, bend, impact and hardness tests can be used to detect the micro damage or defects. Howev...
The demand for high-strength aluminum alloys for the laser powder bed fusion (LPBF) process is still growing. However, to date, the crack susceptibility of conventional alloys as well as the high prices for specially developed alloys are the main obs...
The demand for aluminum alloys is increasing, as are the demands for higher strength, with the aim of using lighter products for a greener environment. To achieve high-strength, corrosion-resistant aluminum alloys, the melt is rapidly solidified usin...
With the development of new energy vehicles, the joining of lightweight alloys has received more attention. Self-piercing riveting experiments of aluminum alloy and high-strength steel sheets were performed to analyze the effects of rivet height and...
High-strength aluminum alloy (mainly refers to the 7xxx series) is the optimum material for lightweight military equipment. However, this type of aluminum alloy is a wrought aluminum alloy. If it is directly formed by traditional casting methods, the...
Unique friction-based self-piercing riveting (F-SPR) was employed to join high-strength, low-ductility aluminum alloy 7055 for lightweight vehicle applications. This study aimed to maximize the joint strength of the AA7055 F-SPR joint while avoiding...
Fusion welding causes joint deterioration when joining aluminum alloys, which limits the use of aluminum alloy components in high-end equipment. This paper focuses on an overview of how to achieve high-strength aluminum alloy welded joints using weld...
This study reports the microstructural changes and mechanical properties of high-strength aluminum alloy chips prepared in the semi-solid state at different temperatures, pressures, and holding times. In semi-solid processes, these processing paramet...
In this study, a dissimilar material joining of high-strength steel sheet and aluminum alloy using die- and punch-shaped electrodes was investigated. First, when resistance spot welding was performed using die- and punch-shaped electrodes, it is show...
A 2A12 aluminum alloy component with uniform high-strength and ductility was developed via predeformation (one-pass repetitive upsetting extrusion) and annular channel angular extrusion (ACAE). Moreover, the microstructure evolution and age-hardening...
The demand for high-performance aluminum components drives research into the design of novel alloys that can be processed by laser-based additive manufacturing. In recent years, the addition of grain refiners proved to be an effective strategy to red...
The landing gear of an aircraft plays a crucial role in ensuring the safe takeoff and landing of the aircraft. Several defects in landing gear press molding may occur, including cross-section distortion, wall thickness thinning, and the springback ph...
This paper presents an investigation of the welding residual stress and distortion of LY12 high-strength aluminum alloy (6061) by improving the local welding thermal and mechanical fields. A trailing hybrid high-speed gas fluid method was proposed an...
High strength Al-Li alloy is the research focus of aluminum alloy. In the present paper, high strength Al-Li alloy 2A97 composed of Al-Li-Cu-Zn-Mg-Mn-Zr system is studied by thermodynamic and kinetic calculation. The equilibrium phase diagram and the...
This study adopts a new surface pretreatment method, Laser Surface Remelting (LSR). This experiment aims to establish a set of laser welding process parameters suitable for aluminum alloy and glass under this specific pretreatment. This experiment ex...
A thin-walled structure of high-strength aluminum alloy 2024 (AA2024) was fabricated using novel laser and cold metal transfer and pulse (CMT-P) arc hybrid additive manufacturing (LCAHAM) technology. The influence of the wire feeding speed, scanning...
In recent years, with the rapid advancement of automotive lightweight technology, the mechanical clinching process between aluminum alloy and ultra-high-strength steel sheets has received extensive attention. However, the low ductility of ultra-high-...
Initially, the effects of sheet combinations for joining two sheets, including 780 MPa steel and A5052 aluminum alloy sheets, on the joined cross-sectional shapes of the sheets in a clinch-bonding process and the tension-shear load of joined sheets w...
The Er-Zr-Sc-modified Al-Mg alloys produced by additive manufacturing (AM) exhibit good formability and excellent mechanical properties, and present great potential for applications in the fields of aerospace and automotive fields. In this work, the...
The hardness, toughness, wear resistance, and fatigue behavior of materials can be improved through a deep cryogenic treatment (DCT). During this treatment, low temperatures (−100 °C to −196 °C) are maintained and then increased t...
The casting table with lubricating oil and wiper is applied simultaneously to produce super-high-strength 7055 aluminum alloy (Al7055) ingots, and 30 T Al7055 ingots with a diameter of 582 mm were cast successfully. In this study, the microstructure...
The effects of Si, Fe and Zr elements on the high temperature properties and microstructure of ultrathin 3003mod aluminum alloy fins were studied by means of high-temperature tensile tests, sagging tests and microstructure analyses. The results show...
An inhomogeneous microstructure induced by high rotating speed submerged friction stir processing (HRS-SFSP) on 6061 aluminum alloy was researched in detail.The microstructures of the aluminum alloy processing zone were characterized by electron back...
Modern requirements for aluminum alloys used in mechanical engineering and aviation include increased strength characteristics and refined microstructure. One of the promising methods for improving the properties of aluminum alloys is rolling on a th...
This study aimed to investigate the impact of corrosion on the microstructure and tensile properties of 7075 high-strength alloy. It involved outdoor exposure tests in an actual marine atmospheric environment in Wanning, Hainan Province. The results...
Imitating microstructures found in nature—such as lotus leaves and Namib beetles—is revolutionary in the field of surface science. Low-energy surfaces, when combined with different topographies, create different wetting states. Understand...
It is recommended to use high-speed milling to maintain an effective material removal rate and the required cutting-edge geometry. However, on the other hand, high speed increases wear, so the surface of the cutters is modified by deposition function...
The results disclosed that both the microstructure and mechanical properties of AA7075-T6 laser welds are considerably influenced by the heat input. In comparison with high heat input (arc welding), a smaller weld fusion zone with a finer dendrite ar...
Al–Si–Cu–Mg cast aluminum alloys have important applications in automobile lightweight due to their advantages such as high strength-to-weight ratio, good heat resistance and excellent casting performance. With the increasing demand...
Aluminum alloys based on the Al-Ge-Si system with a germanium content of up to 40 wt.%, promising for the brazing of aluminum alloy AA6082 with the stainless steel AISI 304, were studied. The temperature characteristics and microstructural and mechan...
Based on end-quenching experiments combined with conductivity, hardness testing, and microstructural characterization, the quenching sensitivity of the mechanical and corrosion properties of 7475 aluminum alloy was investigated. The study revealed th...
In this study, aluminum (Al) chip matrix-based synthetic foams were fabricated by hot pressing at a semi-solid (SS) temperature. The densities of the foams ranged from 2.3 to 2.63 g/cm3, confirming that the density decreased with increasing glass hol...
Al-8Zn-2Mg-1.5Cu-0.15Sc-0.15Zr alloy with high-strength performance as well as good castability has been developed. In this study, effects of electromagnetic stirring melt treatment (ESMT) on microstructure and mechanical properties of the alloy in t...
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