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21 Results Found

  • Article
  • Open Access
1,142 Views
17 Pages

25 July 2025

The use of high-pressure grinding rolls (HPGRs) is increasing in the ore industries as advanced technology is available for this type of comminuting. There are important parameters in these devices, which have many effects on productivity. One of the...

  • Article
  • Open Access
514 Views
23 Pages

Multi-Objective Parameter Optimisation of High-Pressure Grinding Rolls Based on Grey Relational Theory

  • Ruijie Gu,
  • Zhenzhong Qin,
  • Shuaifeng Zhao,
  • Yan Wang,
  • Zhenguo An and
  • Wenzhe Wu

17 September 2025

The roller press crushing of ore is a complex process involving the interplay of multiple factors. Roller dimensions, gap settings, and rotational speed all influence this process, which in turn affects the comprehensive crushing performance of the h...

  • Article
  • Open Access
1,394 Views
18 Pages

18 April 2025

This paper investigated pre-concentration of a low-grade Upper Group 2 (UG2) ore to assess the possibility of rejecting waste at a typical discard Platinum Group Metals (PGMs) grade of <0.4 g/t at mass rejection to floats greater than 16% by compa...

  • Article
  • Open Access
2 Citations
2,390 Views
15 Pages

An Energy Efficient Advanced Comminution Process to Treat Low-Grade Ferrochrome Slag Using High-Pressure Grinding Rolls

  • Talasetti Santosh,
  • Chinthapudi Eswaraiah,
  • Shivakumar Irappa Angadi,
  • Sunil Kumar Tripathy,
  • Rahul Kumar Soni and
  • Danda Srinivas Rao

30 March 2023

The present research aims to analyze the comminution behavior of ferrochrome slag using high-pressure grinding rolls. The laboratory bench scale high-pressure grinding rolls were used to study the three significant variables on the grinding efficienc...

  • Article
  • Open Access
35 Citations
4,316 Views
21 Pages

Investigation of Lateral Confinement, Roller Aspect Ratio and Wear Condition on HPGR Performance Using DEM-MBD-PRM Simulations

  • Victor Alfonso Rodriguez,
  • Gabriel K. P. Barrios,
  • Gilvandro Bueno and
  • Luís Marcelo Tavares

23 July 2021

It has been known that the performance of high-pressure grinding rolls (HPGR) varies as a function of the method used to laterally confine the rolls, their diameter/length (aspect) ratio as well as their condition, if new or worn. However, quantifyin...

  • Article
  • Open Access
16 Citations
7,739 Views
16 Pages

Quantitative Mineralogical Comparison between HPGR and Ball Mill Products of a Sn-Ta Ore

  • Sarbast Ahmad Hamid,
  • Pura Alfonso,
  • Hernan Anticoi,
  • Eduard Guasch,
  • Josep Oliva,
  • Marek Dosbaba,
  • Maite Garcia-Valles and
  • Marina Chugunova

11 April 2018

The mineralogy and liberation characteristics of the comminuted Penouta leucogranite host of the Sn-Ta ore were determined. Grinding developed by a combination of high-pressure grinding rolls (HPGR) followed by a ball mill (BM) was compared with a si...

  • Article
  • Open Access
4 Citations
2,414 Views
18 Pages

Critical Assessment of Novel Developments in HPGR Technology Using DEM

  • Victor A. Rodriguez,
  • Gabriel K. P. Barrios,
  • Túlio M. Campos and
  • Luís Marcelo Tavares

4 April 2024

Advances in high-pressure grinding roll (HGPR) technology since its first commercial application in the cement industry include new roll wear protection techniques and new confinement systems. The latter contribute to reductions in the edge effects i...

  • Article
  • Open Access
11 Citations
5,305 Views
19 Pages

Combination of Roll Grinding and High-Pressure Homogenization Can Prepare Stable Bicelles for Drug Delivery

  • Seira Matsuo,
  • Kenjirou Higashi,
  • Kunikazu Moribe,
  • Shin-ichiro Kimura,
  • Shigeru Itai,
  • Hiromu Kondo and
  • Yasunori Iwao

3 December 2018

To improve the solubility of the drug nifedipine (NI), NI-encapsulated lipid-based nanoparticles (NI-LNs) have been prepared from neutral hydrogenated soybean phosphatidylcholine and negatively charged dipalmitoylphosphatidylglycerol at a molar ratio...

  • Article
  • Open Access
624 Views
16 Pages

Prediction of Circulation Load of Side-Flanged High-Pressure Grinding Rolls Closed-Circuit Crushing

  • Nan Li,
  • Lixia Li,
  • Jiaqi Wang,
  • Zhe Liu,
  • Quan Feng,
  • Qiang Zhang,
  • Hui Liu,
  • Bern Klein and
  • Bing Li

4 June 2025

To enhance the performance of the combined high-pressure grinding roller (HPGR) and tower mill (TM) process for −1 mm particle size, this study addresses the key technical challenges of insufficient material quantity (<100 kg) and complex ex...

  • Article
  • Open Access
966 Views
18 Pages

Optimization of High-Pressure Grinding Roll (HPGR) Performance in an Industrial-Scale HPGR/Tower Mill Comminution Circuit

  • Bo Wei,
  • Zhitao Yuan,
  • Quan Feng,
  • Qiang Zhang,
  • Xinyang Xu,
  • Qingyou Meng,
  • Bern Klein and
  • Lixia Li

11 October 2025

The integration of high-pressure grinding roller (HPGR) with pre-concentration techniques and stirred mills is recognized for its energy efficiency. Studies have suggested that the feed with a P80 around 1 mm is acceptable for stirred mills or coarse...

  • Article
  • Open Access
2 Citations
882 Views
22 Pages

18 January 2025

The edge effect is caused by poor use of confinement systems, different roll aspect ratios, operating conditions and other factors, which result in uneven pressure distribution between the two crushing rolls along the roll width direction, affecting...

  • Article
  • Open Access
14 Citations
6,381 Views
21 Pages

An Improved High-Pressure Roll Crusher Model for Tungsten and Tantalum Ores

  • Hernan Anticoi,
  • Eduard Guasch,
  • Sarbast Ahmad Hamid,
  • Josep Oliva,
  • Pura Alfonso,
  • Marc Bascompta,
  • Lluis Sanmiquel,
  • Teresa Escobet,
  • Antoni Escobet and
  • David Parcerisa
  • + 3 authors

25 October 2018

An improved approach is presented to model the product particle size distribution resulting from grinding in high-pressure roll crusher with the aim to be used in standard high-pressure grinding rolls (HPGR). This approach uses different breakage dis...

  • Article
  • Open Access
985 Views
12 Pages

31 December 2024

This article refers to the aspects of energy consumption and comminution effectiveness in the mineral processing sector through the evaluation of limestone crushing in a high-pressure grinding roll. The investigative program included a series of crus...

  • Article
  • Open Access
2 Citations
3,457 Views
14 Pages

Performance Analysis of HRC™ HPGR in Manufactured Sand Production

  • Júlio Cesar Figueiredo de Almeida,
  • Homero Delboni,
  • Rafael Bento,
  • Alfredo Reggio and
  • Everson Cremonese

2 February 2023

The costs related to comminution in the mineral industry are significant, thus representing the main challenge for optimizing such a process. During the last few decades, the technology of High-Pressure Grinding Rolls (HPGR) has been consolidated as...

  • Article
  • Open Access
8 Citations
3,899 Views
15 Pages

Confined Bed Breakage of Fine Iron Ore Concentrates

  • Túlio M. Campos,
  • Gilvandro Bueno and
  • Luís Marcelo Tavares

27 July 2020

High-pressure grinding rolls (HPGR) have gained great popularity in the mining industry in the last 25 years or so. One of the first successful applications of the technology has been in iron ore pressing prior to pelletization. Piston-and-die tests...

  • Article
  • Open Access
7 Citations
4,109 Views
11 Pages

Methodology and Model to Predict HPGR Throughput Based on Piston Press Testing

  • Giovanni Pamparana,
  • Bern Klein and
  • Mauricio Guimaraes Bergerman

29 October 2022

Sizing High-Pressure Grinding Rolls (HPGR) requires a large quantity of material, making it not attractive and costly to be considered for new mining projects regardless of their energy consumption reduction benefits. Ongoing efforts are being made a...

  • Article
  • Open Access
1 Citations
705 Views
27 Pages

29 July 2025

This study investigates the impact of two comminution technologies—Vertical Shaft Impactors (VSI) and High-Pressure Grinding Rolls (HPGR)—on gold flotation performance, using ore samples from the Ballarat Gold Mine, Australia. The motivat...

  • Article
  • Open Access
13 Citations
3,039 Views
14 Pages

Effect of Surface Ultrasonic Rolling Treatment on Rolling Contact Fatigue Life of D2 Wheel Steel

  • Pengtao Liu,
  • Zilong Lin,
  • Chunpeng Liu,
  • Xiujuan Zhao and
  • Ruiming Ren

29 November 2020

A GPM-30 fatigue machine was used to investigate the influence of surface ultrasonic rolling (SURT) on the rolling contact fatigue (RCF) life of D2 wheel steel. The experimental results present that the RCF life of the grinding processing sample is 4...

  • Article
  • Open Access
1 Citations
961 Views
31 Pages

12 May 2025

This study presents an innovative, eco-friendly approach for converting waste zeolite dust into efficient petroleum sorbents through an integrated agglomeration–deagglomeration process using high-pressure grinding rolls (HPGRs). This method gen...

  • Feature Paper
  • Article
  • Open Access
8 Citations
3,805 Views
25 Pages

10 October 2023

Comparative high pressure grinding rolls (HPGR) and cone crusher pilot-scale tests were conducted using Upper Group 2 (UG2) platinum-bearing ore in order to determine the impact of micro-cracks in HPGR products toward energy requirements in ball mill...

  • Article
  • Open Access
21 Citations
7,394 Views
15 Pages

Breakage Function for HPGR: Mineral and Mechanical Characterization of Tantalum and Tungsten Ores

  • Hernan Anticoi,
  • Eduard Guasch,
  • Sarbast Ahmad Hamid,
  • Josep Oliva,
  • Pura Alfonso,
  • Maite Garcia-Valles,
  • Marc Bascompta,
  • Lluis Sanmiquel,
  • Teresa Escobet and
  • Rosa Argelaguet
  • + 4 authors

20 April 2018

The modelling of high pressure grinding rolls is described by the population balance model, a mass balance which includes several functions that are related to the mineral characteristics, material kinetics and operative conditions of the device. The...