Sign in to use this feature.

Years

Between: -

Subjects

remove_circle_outline
remove_circle_outline
remove_circle_outline
remove_circle_outline
remove_circle_outline
remove_circle_outline
remove_circle_outline
remove_circle_outline
remove_circle_outline

Journals

remove_circle_outline
remove_circle_outline
remove_circle_outline
remove_circle_outline

Article Types

Countries / Regions

remove_circle_outline
remove_circle_outline
remove_circle_outline
remove_circle_outline
remove_circle_outline

Search Results (613)

Search Parameters:
Keywords = heat exchange characteristics

Order results
Result details
Results per page
Select all
Export citation of selected articles as:
25 pages, 2458 KiB  
Article
Numerical Analysis of Heat Transfer in a Double-Pipe Heat Exchanger for an LPG Fuel Supply System
by Seongwoo Lee, Younghun Kim, Ancheol Choi and Sungwoong Choi
Energies 2025, 18(15), 4179; https://doi.org/10.3390/en18154179 - 6 Aug 2025
Abstract
LPG fuel supply systems are increasingly important for improving energy efficiency and reducing carbon emissions in the shipping industry. The primary objective of this research is to investigate the heat transfer phenomena to enhance the thermal performance of double-pipe heat exchangers (DPHEs) in [...] Read more.
LPG fuel supply systems are increasingly important for improving energy efficiency and reducing carbon emissions in the shipping industry. The primary objective of this research is to investigate the heat transfer phenomena to enhance the thermal performance of double-pipe heat exchangers (DPHEs) in LPG fuel supply systems. This study investigates the heat transfer performance of a glycol–steam double-pipe heat exchanger (DPHE) within an LPG fuel supply system under varying operating conditions. A computational model and methodology were developed and validated by comparing the numerical results with experimental data obtained from commissioning tests. Additionally, the effects of turbulence models and parametric variations were evaluated by analyzing the glycol–water mixing ratio and flow direction—both of which are critical operational parameters for DPHE systems. Numerical validation against the commissioning data showed a deviation of ±2% under parallel-flow conditions, confirming the reliability of the proposed model. With respect to the glycol–water mixing ratio and flow configuration, thermal conductance (UA) decreased by approximately 11% in parallel flow and 13% in counter flow for every 20% increase in glycol concentration. Furthermore, parallel flow exhibited approximately 0.6% higher outlet temperatures than counter flow, indicating superior heat transfer efficiency under parallel-flow conditions. Finally, the heat transfer behavior of the DPHE was further examined by considering the effects of geometric characteristics, pipe material, and fluid properties. This study offers significant contributions to the engineering design of double-pipe heat exchanger systems for LPG fuel supply applications. Full article
(This article belongs to the Collection Advances in Heat Transfer Enhancement)
Show Figures

Figure 1

20 pages, 3890 KiB  
Article
Numerical Analysis of Pressure Drops in Single-Phase Flow Through Channels of Brazed Plate Heat Exchangers with Dimpled Corrugated Plates
by Lorenzo Giunti, Francesco Giacomelli, Urban Močnik, Giacomo Villi, Adriano Milazzo and Lorenzo Talluri
Appl. Sci. 2025, 15(15), 8431; https://doi.org/10.3390/app15158431 (registering DOI) - 29 Jul 2025
Viewed by 194
Abstract
The presented research examines the performance characteristics of Brazed Plate Heat Exchangers through computational fluid dynamics (CFD), focusing on pressure drop calculations for single-phase flow within full channels of plates featuring dimpled corrugation. This work aims to bridge gaps in the literature, particularly [...] Read more.
The presented research examines the performance characteristics of Brazed Plate Heat Exchangers through computational fluid dynamics (CFD), focusing on pressure drop calculations for single-phase flow within full channels of plates featuring dimpled corrugation. This work aims to bridge gaps in the literature, particularly regarding the underexplored behavior near the ports for the studied technology and establishing a framework for future conjugate heat transfer studies. A methodology for the domain generation was developed, integrating a preliminary forming simulation to reproduce the complex plate geometry. Comprehensive sensitivity analyses were conducted to evaluate the influence of different parameters and identify the optimal settings for obtaining reliable results. The findings indicate that the kε realizable turbulence model with enhanced wall treatment offers superior accuracy in predicting pressure drops, with errors within ±4.4%. Additionally, leveraging the information derived from CFD, a strategy to estimate contributions from different channel sections without a direct reliance on those simulations was developed, offering practical implications for plate design. Full article
Show Figures

Figure 1

20 pages, 3137 KiB  
Article
The Heat Transfer Coefficient During Pool Boiling of Refrigerants in a Compact Heat Exchanger
by Marcin Kruzel, Tadeusz Bohdal, Krzysztof Dutkowski, Krzysztof J. Wołosz and Grzegorz Robakowski
Energies 2025, 18(15), 4030; https://doi.org/10.3390/en18154030 - 29 Jul 2025
Viewed by 223
Abstract
The results of experimental data on the heat transfer coefficient during the boiling of pro-ecological refrigerants in a compact tube-shell heat exchanger are presented. The boiling process occurred in the micro-space of the exchanger shell on the surface of horizontal tubes, which were [...] Read more.
The results of experimental data on the heat transfer coefficient during the boiling of pro-ecological refrigerants in a compact tube-shell heat exchanger are presented. The boiling process occurred in the micro-space of the exchanger shell on the surface of horizontal tubes, which were heated from the inside with warm water. The flow of the refrigerant was gravity-based. The heat exchanger was practically flooded with liquid refrigerant at a saturation temperature (ts), which flowed out after evaporation in a gaseous form. The tests were conducted for four refrigerants: R1234ze, R1234yf, R134a (a high-pressure refrigerant), and HFE7100 (a low-pressure refrigerant). Thermal characteristics describing the heat transfer process throughout the entire compact heat exchanger, specifically for the boiling process itself, were developed. It was found that in the case of micro-space boiling, there is an exponential dependence of the heat transfer coefficient on the heat flux density on the heated surface. Experimental data were compared to experimental and empirical data presented in other studies. Our own empirical models were proposed to determine the heat transfer coefficient for boiling in a mini-space for individual refrigerants. The proposed calculation models were also generalized for various refrigerants by introducing the value of reduced pressure into the calculation relationship. The developed relationship enables the determination of heat transfer coefficient values during boiling in a micro-space on the surface of horizontal tubes for various refrigerants with an accuracy of ±25%. Full article
Show Figures

Figure 1

17 pages, 1742 KiB  
Article
Assessment of Aerodynamic Properties of the Ventilated Cavity in Curtain Wall Systems Under Varying Climatic and Design Conditions
by Nurlan Zhangabay, Aizhan Zhangabay, Kenzhebek Akmalaiuly, Akmaral Utelbayeva and Bolat Duissenbekov
Buildings 2025, 15(15), 2637; https://doi.org/10.3390/buildings15152637 - 25 Jul 2025
Viewed by 318
Abstract
Creating a comfortable microclimate in the premises of buildings is currently becoming one of the priorities in the field of architecture, construction and engineering systems. The increased attention from the scientific community to this topic is due not only to the desire to [...] Read more.
Creating a comfortable microclimate in the premises of buildings is currently becoming one of the priorities in the field of architecture, construction and engineering systems. The increased attention from the scientific community to this topic is due not only to the desire to ensure healthy and favorable conditions for human life but also to the need for the rational use of energy resources. This area is becoming particularly relevant in the context of global challenges related to climate change, rising energy costs and increased environmental requirements. Practice shows that any technical solutions to ensure comfortable temperature, humidity and air exchange in rooms should be closely linked to the concept of energy efficiency. This allows one not only to reduce operating costs but also to significantly reduce greenhouse gas emissions, thereby contributing to sustainable development and environmental safety. In this connection, this study presents a parametric assessment of the influence of climatic and geometric factors on the aerodynamic characteristics of the air cavity, which affect the heat exchange process in the ventilated layer of curtain wall systems. The assessment was carried out using a combined analytical calculation method that provides averaged thermophysical parameters, such as mean air velocity (Vs), average internal surface temperature (tin.sav), and convective heat transfer coefficient (αs) within the air cavity. This study resulted in empirical average values, demonstrating that the air velocity within the cavity significantly depends on atmospheric pressure and façade height difference. For instance, a 10-fold increase in façade height leads to a 4.4-fold increase in air velocity. Furthermore, a three-fold variation in local resistance coefficients results in up to a two-fold change in airflow velocity. The cavity thickness, depending on atmospheric pressure, was also found to affect airflow velocity by up to 25%. Similar patterns were observed under ambient temperatures of +20 °C, +30 °C, and +40 °C. The analysis confirmed that airflow velocity is directly affected by cavity height, while the impact of solar radiation is negligible. However, based on the outcomes of the analytical model, it was concluded that the method does not adequately account for the effects of solar radiation and vertical temperature gradients on airflow within ventilated façades. This highlights the need for further full-scale experimental investigations under hot climate conditions in South Kazakhstan. The findings are expected to be applicable internationally to regions with comparable climatic characteristics. Ultimately, a correct understanding of thermophysical processes in such structures will support the advancement of trends such as Lightweight Design, Functionally Graded Design, and Value Engineering in the development of curtain wall systems, through the optimized selection of façade configurations, accounting for temperature loads under specific climatic and design conditions. Full article
(This article belongs to the Section Building Energy, Physics, Environment, and Systems)
Show Figures

Figure 1

18 pages, 5558 KiB  
Article
Microclimate Variability in a Highly Dynamic Karstic System
by Diego Gil, Mario Sánchez-Gómez and Joaquín Tovar-Pescador
Geosciences 2025, 15(8), 280; https://doi.org/10.3390/geosciences15080280 - 24 Jul 2025
Viewed by 163
Abstract
In this study, we examined the microclimates at eight entrances to a karst system distributed between an elevation of 812 and 906 m in Southern Spain. The karst system, characterised by subvertical open tectonic joints that form narrow shafts, developed on the slope [...] Read more.
In this study, we examined the microclimates at eight entrances to a karst system distributed between an elevation of 812 and 906 m in Southern Spain. The karst system, characterised by subvertical open tectonic joints that form narrow shafts, developed on the slope of a mountainous area with a Mediterranean climate and strong chimney effect, resulting in an intense airflow throughout the year. The airflows modify the entrance temperatures, creating a distinctive pattern in each opening that changes with the seasons. The objective of this work is to characterise the outflows and find simple temperature-based parameters that provide information about the karst interior. The entrances were monitored for five years (2017–2022) with temperature–humidity dataloggers at different depths. Other data collected include discrete wind measurements and outside weather data. The most significant parameters identified were the characteristic temperature (Ty), recorded at the end of the outflow season, and the rate of cooling/warming, which ranges between 0.1 and 0.9 °C/month. These parameters allowed the entrances to be grouped based on the efficiency of heat exchange between the outside air and the cave walls, which depends on the rock-boundary geometry. This research demonstrates that simple temperature studies with data recorded at selected positions will allow us to understand geometric aspects of inaccessible karst systems. Dynamic high-airflow cave systems could become a natural source of evidence for climate change and its effects on the underground world. Full article
(This article belongs to the Section Climate and Environment)
Show Figures

Figure 1

17 pages, 2256 KiB  
Article
Performance Analysis of Different Borehole Heat Exchanger Configurations: A Case Study in NW Italy
by Jessica Maria Chicco, Nicolò Giordano, Cesare Comina and Giuseppe Mandrone
Smart Cities 2025, 8(4), 121; https://doi.org/10.3390/smartcities8040121 - 21 Jul 2025
Viewed by 318
Abstract
The central role of heating and cooling in energy transition has been recognised in recent years, especially with geopolitical developments since February 2022 which demand an acceleration in deploying local energy sources to increase the resilience of the energy sector. Geothermal energy is [...] Read more.
The central role of heating and cooling in energy transition has been recognised in recent years, especially with geopolitical developments since February 2022 which demand an acceleration in deploying local energy sources to increase the resilience of the energy sector. Geothermal energy is a promising and vital option to optimize heating and cooling systems, promoting sustainability of urban environments. To this end, a proper design is of paramount importance to guarantee the energy performance of the whole system. This work deals with the optimization of the technical and geometrical characteristics of borehole heat exchangers (BHEs) as part of a shallow geothermal plant that is assumed to be integrated in an already operating gas-fired DH grid. Thermal performances of three different configurations were analysed according to the geological information that revealed an aquifer at −36 m overlying a poorly permeable marly succession. Numerical simulations validated the geological, hydrogeological, and thermo-physical models by back-analysing the experimental results of a thermal response test (TRT) on a pilot 150 m deep BHE. Five-year simulations were then performed to compare 150 m and 36 m polyethylene 2U, and 36 m steel coaxial BHEs. The coaxial configuration shows the best performance both in terms of specific power (74.51 W/m) and borehole thermal resistance (0.02 mK/W). Outcomes of the study confirm that coupling the best geological and technical parameters ensure the best energy performance and economic sustainability. Full article
(This article belongs to the Special Issue Energy Strategies of Smart Cities)
Show Figures

Figure 1

20 pages, 3464 KiB  
Article
Methodology of Determining the Intensity of Heat Exchange in a Polytunnel: A Case Study of Synergy Between the Polytunnel and a Stone Heat Accumulator
by Sławomir Kurpaska, Paweł Kiełbasa, Jarosław Knaga, Stanisław Lis and Maciej Gliniak
Energies 2025, 18(14), 3738; https://doi.org/10.3390/en18143738 - 15 Jul 2025
Viewed by 232
Abstract
This paper presents the results of laboratory tests on the intensity of mass and heat exchange in a polytunnel, with a focus on the synergy between the polytunnel and a stone accumulator. The subject of study was a standard polytunnel made of double [...] Read more.
This paper presents the results of laboratory tests on the intensity of mass and heat exchange in a polytunnel, with a focus on the synergy between the polytunnel and a stone accumulator. The subject of study was a standard polytunnel made of double polythene sheathing. In the process of selecting the appropriate working conditions for such a polytunnel, the characteristic operating parameters were modeled and verified. They were related to the process of mass and energy exchange, which takes place in regular controlled-environment agriculture (CEA). Then, experimental tests of a heat accumulator on a fixed stone bed were carried out. The experiments were carried out for various accumulator surfaces ranging from 18.7 m2 to 74.8 m2, which was measured perpendicularly to the heat medium. To standardize the results obtained, the analysis included the unit area of the accumulator and the unit time of the experiment. In this way, 835 heat and mass exchange events were analyzed, including 437 accumulator charging processes and 398 discharging processes from April to October, which is a standard period of polytunnel use in the Polish climate. During the tests, internal and external parameters of the process were recorded, such as temperature, relative humidity, solar radiation, wind speed and air flow speed in the accumulator system. Based on the parameters, a set of empirical relationships was developed using mathematical modeling. This provided the foundation for calculating heat gains as a result of its storage in a stone accumulator and its discharging process. The research results, including the developed dependencies, not only fill the scientific gap in the field of heat storage, but can also be used in engineering design of polytunnels supported by a heat storage system on a stone bed. In addition, the proposed methodology can be used in the study of other heat accumulators, not only in plant production facilities. Full article
(This article belongs to the Section D: Energy Storage and Application)
Show Figures

Figure 1

16 pages, 2467 KiB  
Article
Optimal Collector Tilt Angle to Maximize Solar Fraction in Residential Heating Systems: A Numerical Study for Temperate Climates
by Krzysztof Kupiec and Barbara Król
Sustainability 2025, 17(14), 6385; https://doi.org/10.3390/su17146385 - 11 Jul 2025
Viewed by 330
Abstract
The performance of solar thermal systems for space heating and domestic hot water (DHW) production depends on the tilt angle of solar collectors, which governs the amount and seasonal distribution of captured solar radiation. This study evaluates the impact of fixed collector tilt [...] Read more.
The performance of solar thermal systems for space heating and domestic hot water (DHW) production depends on the tilt angle of solar collectors, which governs the amount and seasonal distribution of captured solar radiation. This study evaluates the impact of fixed collector tilt angles on the annual solar fraction (SF) of a solar heating system designed for a typical single-family house located in Kraków, Poland (50° N latitude). A numerical model based on the f-Chart method was employed to simulate system performance under varying collector areas, storage tank volumes, heat exchanger characteristics, and DHW proportions. The analysis revealed that although total annual irradiation decreases with increasing tilt angle, the SF reaches a maximum at a tilt angle of approximately 60°, which is about 10° higher than the local geographic latitude. This configuration offers a favorable balance between winter energy gain and summer overheating mitigation. The results align with empirical recommendations in the literature and offer practical guidance for optimizing fixed-tilt solar heating systems in temperate climates. Full article
Show Figures

Figure 1

27 pages, 3398 KiB  
Review
A Comprehensive Review on Studies of Flow Characteristics in Horizontal Tube Falling Film Heat Exchangers
by Zhenchuan Wang and Meijun Li
Energies 2025, 18(13), 3587; https://doi.org/10.3390/en18133587 - 7 Jul 2025
Viewed by 379
Abstract
The horizontal tube falling film heat exchangers (HTFFHEs), which exhibit remarkable advantages such as high efficiency in heat and mass transfer, low resistance, and a relatively simple structural configuration, have found extensive applications. Complex flow phenomena and the coupled processes of heat and [...] Read more.
The horizontal tube falling film heat exchangers (HTFFHEs), which exhibit remarkable advantages such as high efficiency in heat and mass transfer, low resistance, and a relatively simple structural configuration, have found extensive applications. Complex flow phenomena and the coupled processes of heat and mass transfer take place within it. Given that the heat and mass transfer predominantly occur at the gas-liquid interface, the flow characteristics therein emerge as a significant factor governing the performance of heat and mass transfer. This article elaborates on the progress of experimental and simulation research approaches with respect to flow characteristics. It systematically reviews the influence patterns of various operating parameters, namely parameters of gas, solution and internal medium, as well as structural parameters like tube diameter and tube spacing, on the flow characteristics, such as the flow regime between tubes, liquid film thickness, and wettability. This review serves to furnish theoretical underpinnings for optimizing the heat and mass transfer performance of the horizontal tube falling film heat exchanger. It is further indicated that the multi-dimensional flow characteristics and their quantitative characterizations under the impacts of different airflow features will constitute the focal research directions for horizontal tube falling film heat exchangers in the foreseeable future. Full article
Show Figures

Figure 1

18 pages, 4189 KiB  
Article
Cross-Scale Simulation Study of Porous Medium Heat Exchangers Based on Reliable Cell Selection
by Yiqiang Liang, Jun Zhang, Yu Liu, Mingrui Sun and Yongchen Song
Energies 2025, 18(13), 3510; https://doi.org/10.3390/en18133510 - 3 Jul 2025
Viewed by 323
Abstract
This study compares the heat transfer and pressure drop of three cell structures, namely Kelvin cells (KCs), ellipsoidal Kelvin cells (EKCs), and body-centered cubic (BCC) structures, at the cell scale in order to identify the superior configuration. Then, we conducted numerical simulations on [...] Read more.
This study compares the heat transfer and pressure drop of three cell structures, namely Kelvin cells (KCs), ellipsoidal Kelvin cells (EKCs), and body-centered cubic (BCC) structures, at the cell scale in order to identify the superior configuration. Then, we conducted numerical simulations on the heat exchangers based on porous media, and evaluate their comprehensive performance. It is shown that KCs have a superior heat transfer. Their volumetric heat transfer coefficient (hV) is more than 50% higher than that of EKCs and more than 100% higher than that of BCC structures. EKCs exhibit a lower pressure drop. In the heat exchanger performance optimization study, the Kelvin structure demonstrated significant heat transfer characteristics. Simulation data show that the heat transfer performance at the hot end of the Kelvin heat exchanger (KCHE) is enhanced by more than 40% compared to the conventional plate-fin structure (FHE), but its flow channel pressure drop characteristics show a significant nonlinear increase. It is noteworthy that the improved Kelvin heat exchanger (EKCHE), optimized by introducing elliptic cell topology, maintains heat transfer while keeping the pressure loss increase within 1.22 times that of the conventional structure. The evaluation of the heat transfer and pressure drop characteristics is consistent for both scales. In addition, the EKC configuration exhibits a superior overall heat transfer capacity. To summarize, this work proposes a systematic numerical framework encompassing cell unit screening through heat exchanger design, offering valuable guidance for the structured development and analysis of porous media heat exchangers in relevant engineering domains. Full article
(This article belongs to the Collection Advances in Heat Transfer Enhancement)
Show Figures

Figure 1

24 pages, 5848 KiB  
Article
Influence of Thermal Inertia on Dynamic Characteristics of Gas Turbine Impeller Components
by Yang Liu, Yuhao Jia and Yongbao Liu
Entropy 2025, 27(7), 711; https://doi.org/10.3390/e27070711 - 1 Jul 2025
Viewed by 334
Abstract
Gas turbines in land-based microgrids and shipboard-isolated power grids frequently face operational challenges, such as the startup and shutdown of high-power equipment and sudden load fluctuations, which significantly impact their performance. To examine the dynamic behavior of gas turbines under transitional operating conditions, [...] Read more.
Gas turbines in land-based microgrids and shipboard-isolated power grids frequently face operational challenges, such as the startup and shutdown of high-power equipment and sudden load fluctuations, which significantly impact their performance. To examine the dynamic behavior of gas turbines under transitional operating conditions, a three-dimensional computational fluid dynamic simulation is employed to create a model of the gas turbine rotor, incorporating thermal inertia, which is then analyzed in conjunction with three-dimensional finite element methods. The governing equations of the flow field are discretized, providing results for the flow and temperature fields throughout the entire flow path. A hybrid approach, combining temperature differences and heat flux density, is applied to set the thermal boundary conditions for the walls, with the turbine’s operational state determined based on the direction of heat transfer. Additionally, mesh division techniques and turbulence models are selected based on the geometric dimensions and operating conditions of the compressor and turbine. The simulation results reveal that thermal inertia induces a shift in the dynamic characteristics of the rotor components. Under the same heat transfer conditions, variations in rotational speed have a minimal impact on the shift in the characteristic curve. The working fluid temperature inside the compressor components is lower, with a smaller temperature difference from the wall, resulting in less intense heat transfer compared to the turbine components. Overall, heat transfer accounts for only about 0.1% of the total enthalpy at the inlet. When heat exchange occurs between the working fluid and the walls, around 6–15% of the exchanged heat is converted into changes in technical work, with this percentage increasing as the temperature difference rises. Full article
(This article belongs to the Section Thermodynamics)
Show Figures

Figure 1

16 pages, 24903 KiB  
Technical Note
A Shipborne Doppler Lidar Investigation of the Winter Marine Atmospheric Boundary Layer over Southeastern China’s Coastal Waters
by Xiaoquan Song, Wenchao Lian, Fuyou Wang, Ping Jiang and Jie Wang
Remote Sens. 2025, 17(13), 2161; https://doi.org/10.3390/rs17132161 - 24 Jun 2025
Viewed by 377
Abstract
The Marine Atmospheric Boundary Layer (MABL), as a critical component of Earth’s climate system, governs the exchange of matter and energy between the ocean surface and the lower atmosphere. This study presents shipborne Doppler lidar observations conducted during 12 January to 3 February [...] Read more.
The Marine Atmospheric Boundary Layer (MABL), as a critical component of Earth’s climate system, governs the exchange of matter and energy between the ocean surface and the lower atmosphere. This study presents shipborne Doppler lidar observations conducted during 12 January to 3 February 2024, along the southeastern Chinese coast. Employing a Coherent Doppler Wind Lidar (CDWL) system onboard the R/V “Yuezhanyu” research vessel, we investigated the spatiotemporal variability of MABL characteristics through integration with ERA5 reanalysis data. The key findings reveal a significant positive correlation between MABL height and surface sensible heat flux in winter, underscoring the dominant role of sensible heat flux in boundary layer development. Through the Empirical Orthogonal Function (EOF) analysis of the ERA5 regional boundary layer height, sensible heat flux, and sea level pressure, we demonstrate MABL height over the coastal seas typically exceeds the corresponding terrestrial atmospheric boundary layer height and exhibits weak diurnal variation. The CDWL observations highlight complex wind field dynamics influenced by synoptic conditions and maritime zones. Compared to onshore regions, the MABL over offshore areas further away from land has lower wind shear changes and a more uniform wind field. Notably, the terrain of Taiwan, China, induces significant low-level jet formations within the MABL. Low-level jets and low boundary layer height promote the pollution episode observed by CDWL. This research provides new insights into MABL dynamics over East Asian marginal seas, with implications for improving boundary layer parameterization in regional climate models and advancing our understanding of coastal meteorological processes. Full article
Show Figures

Graphical abstract

23 pages, 6546 KiB  
Article
Bidirectionally Coupled FE-CFD Simulation Study on MQL Machining Process of Ti-6Al-4V Alloy
by Xiaorong Zhou, Lin He, Sen Yuan, Hongwan Jiang, Jing Deng, Feilong Du, Jingdou Yang and Zebin Su
Lubricants 2025, 13(6), 274; https://doi.org/10.3390/lubricants13060274 - 19 Jun 2025
Viewed by 764
Abstract
In the context of sustainable manufacturing practices, minimum quantity lubrication (MQL) has been extensively employed in machining operations involving hard-to-cut materials. While substantial experimental and numerical investigations on MQL-assisted machining have been conducted, existing simulation approaches remain inadequate for modeling the dynamic flow [...] Read more.
In the context of sustainable manufacturing practices, minimum quantity lubrication (MQL) has been extensively employed in machining operations involving hard-to-cut materials. While substantial experimental and numerical investigations on MQL-assisted machining have been conducted, existing simulation approaches remain inadequate for modeling the dynamic flow field variations inherent to MQL processes, significantly compromising the predictive reliability of current models. This study introduced an innovative bidirectional iterative coupling framework integrating finite element (FE) analysis and computational fluid dynamics (CFD) to enhance simulation accuracy. Since fluid flow characteristics critically influence tribological and thermal management at the tool–workpiece interface during machining, CFD simulations were initially performed to evaluate how MQL parameters govern fluid flow behavior. Subsequently, an integrated FE-CFD modeling approach was developed to simulate Ti-6Al-4V alloy turning under MQL conditions with varying feed rates. The novel methodology involved transferring thermal flux data from FE simulations to CFD’s heat source domain, followed by incorporating CFD-derived convective heat transfer coefficients back into FE computations. This repetitive feedback process continued until the thermal exchange parameters reached convergence. Validation experiments demonstrated that the proposed method achieved improved alignment between the simulated and experimental results for both cutting temperature profiles and principal force components across different feed conditions, confirming the enhanced predictive capability of this coupled simulation strategy. Full article
Show Figures

Figure 1

17 pages, 1848 KiB  
Article
Overcoming Uncertainties Associated with Local Thermal Response Functions in Vertical Ground Heat Exchangers
by Alejandro J. Extremera-Jiménez, Pedro J. Casanova-Peláez, Charles Yousif and Fernando Cruz-Peragón
Sustainability 2025, 17(12), 5509; https://doi.org/10.3390/su17125509 - 15 Jun 2025
Viewed by 939
Abstract
The short-term performance of ground heat exchangers (GHEs) is crucial for the optimal design of ground-source heat pumps (GSHPs), enhancing their contribution to sustainable energy solutions. Local short-time thermal response functions, or short-time g-functions (STGFs) derived from thermal response tests (TRTs), are of [...] Read more.
The short-term performance of ground heat exchangers (GHEs) is crucial for the optimal design of ground-source heat pumps (GSHPs), enhancing their contribution to sustainable energy solutions. Local short-time thermal response functions, or short-time g-functions (STGFs) derived from thermal response tests (TRTs), are of great interest for predicting the heat exchange due to their fast and simple applicability. The aim of this work is to perform a sensitivity analysis to assess the impact of thermal parameter variability and TRT operating conditions on the accuracy of the average fluid temperature (Tf) predictions obtained through a local STGF. First, the uncertainties associated with the borehole thermal resistance (Rb), transmitted from the soil volumetric heat capacity (CS) or some models dependent on GHE characteristics, such as the Zeng model, were found to have a low impact in Tf resulting in long-term deviations of ±0.2 K. Second, several TRTs were carried out on the same borehole, changing input parameters such as the volumetric flow rate and heat injection rate, in order to obtain their corresponding STGF. Validation results showed that each Tf profile consistently aligned well with experimental data when applying intermittent heat rate pulses (being the most unfavorable scenario), implying deviations of ±0.2 K, despite the variabilities in soil conductivity (λS), soil volumetric heat capacity (CS), and borehole thermal resistance (Rb). Full article
(This article belongs to the Special Issue Ground Source Heat Pump and Renewable Energy Hybridization)
Show Figures

Figure 1

22 pages, 6213 KiB  
Article
Mechanistic Insights into Ammonium Chloride Particle Deposition in Hydrogenation Air Coolers: Experimental and CFD-DEM Analysis
by Haoyu Yin, Haozhe Jin, Xiaofei Liu, Chao Wang, Wei Chen, Fengguan Chen, Shuangqing Xu and Shuangquan Li
Processes 2025, 13(6), 1816; https://doi.org/10.3390/pr13061816 - 8 Jun 2025
Cited by 1 | Viewed by 651
Abstract
The operational reliability of industrial cooling systems is critically compromised by the crystallization of ammonium chloride (NH4Cl) in the terminal sections of heat exchangers and at air-cooler inlets. This study systematically investigated the deposition characteristics of NH4Cl particles in [...] Read more.
The operational reliability of industrial cooling systems is critically compromised by the crystallization of ammonium chloride (NH4Cl) in the terminal sections of heat exchangers and at air-cooler inlets. This study systematically investigated the deposition characteristics of NH4Cl particles in hydrogenation air coolers, along with the factors influencing this process, using a combination of experimental analyses and CFD-DEM coupled simulations. Numerical simulations indicated that gas velocity is the primary factor that governs the NH4Cl deposition behavior, whereas the NH4Cl particle size significantly affects the deposition propensity. Under turbulent conditions, larger particles (>300 μm) exhibit a greater deposition tendency due to increased inertial effects. A power-law equation (R2 > 0.75) fitted to the experimental data effectively predicts the variations in the deposition rates across tube bundles. This study offers a theoretical foundation and predictive framework for optimizing anti-clogging design and maintenance strategies in industrial air coolers. Full article
(This article belongs to the Section Particle Processes)
Show Figures

Figure 1

Back to TopTop