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18 pages, 667 KiB  
Article
Gaps Between Students’ Self-Perceived Digital and Sustainability Competencies and the Expectations of the Wood & Furniture Industry
by Luka Goropečnik, Danijela Makovec Radovan, Petra Grošelj and Jože Kropivšek
Forests 2025, 16(7), 1194; https://doi.org/10.3390/f16071194 - 19 Jul 2025
Viewed by 342
Abstract
As the wood and furniture industry moves towards the vision of Industry 5.0, a major challenge remains addressing the lack of competencies. This study examines the self-perceived digital and sustainability competencies of 433 final year students at different levels of wood science and [...] Read more.
As the wood and furniture industry moves towards the vision of Industry 5.0, a major challenge remains addressing the lack of competencies. This study examines the self-perceived digital and sustainability competencies of 433 final year students at different levels of wood science and technology education in Slovenia and compares them with the expectations of 28 industry stakeholders. Using the established competency frameworks of DigComp and GreenComp, which represent generic competencies, as well as 24 profession-specific competencies related to digitalization and sustainability, the study uses survey data analysis to identify possible discrepancies. The results suggest that students’ self-assessment increases only slightly with increasing educational level, while the expectations of industry stakeholders increase significantly more, leading to notable discrepancies. At the secondary level, stakeholders place greater emphasis on developing students’ generic digital and sustainability competencies, while at the tertiary level, they place increasing importance on profession-specific competencies. It is worth noting that some stakeholders assessed certain competencies as not required for graduates on certain level of education. The study highlights the need for coherent and vertically aligned curriculum structures that reflect evolving competency expectations at all qualification levels. The study shows several areas in which the discrepancy between students’ self-assessments and the expectations of industry stakeholders is particularly pronounced. It highlights the need to better align educational content with the needs identified by industry stakeholders, while recognizing the role of wider social partnership in curriculum development. Such alignment and collaboration is essential to equip graduates with the competencies they need to make a meaningful contribution to the digital and sustainable transformation of the wood and furniture sector. Full article
(This article belongs to the Special Issue Future Trends and Challenges in Forest Education)
23 pages, 11925 KiB  
Article
Design and Field Experiment of Synchronous Hole Fertilization Device for Maize Sowing
by Feng Pan, Jincheng Chen, Baiwei Wang, Ziheng Fang, Jinxin Liang, Kangkang He and Chao Ji
Agriculture 2025, 15(13), 1400; https://doi.org/10.3390/agriculture15131400 - 29 Jun 2025
Viewed by 494
Abstract
The disadvantages of traditional strip fertilization technology for corn planting in China include low fertilizer utilization rates, unstable operation quality, and environmental pollution. Therefore, in this study, a synchronous hole fertilization device for corn planting based on real-time intelligent control is designed, aiming [...] Read more.
The disadvantages of traditional strip fertilization technology for corn planting in China include low fertilizer utilization rates, unstable operation quality, and environmental pollution. Therefore, in this study, a synchronous hole fertilization device for corn planting based on real-time intelligent control is designed, aiming to reduce fertilizer application and increase efficiency through the precise alignment technology of the seed and fertilizer. This device integrates an electric drive precision seeding unit, a slot wheel hole fertilization unit, and a multi-sensor coordinated closed-loop control system. An STM32 single-chip micro-computer is used to dynamically analyze the seed–fertilizer timing signal, and a double closed-loop control strategy (the position loop priority is higher than the speed loop) is used to correct the spatial phase difference between the seed and fertilizer in real time to ensure the precise control of the longitudinal distance (40~70 mm) and the lateral distance (50~80 mm) of the seed and fertilizer. Through the Box–Behnken response surface method, a field multi-factor test was carried out to analyze the mechanism of influence of the implemented forward speed (A), per-hole target fertilizing amount (B), and plant spacing (fertilizer hole interval) (C) on the seed–fertilizer alignment qualification rate (Y1) and the coefficient of variation in the hole fertilizing amount (Y2). The results showed that the order of primary and secondary factors affecting Y1 was A > C > B, and that the order affecting Y2 was C > B > A; the comprehensive performance of the device was best with the optimal parameter combination of A = 4.2 km/h, B = 4.4 g, and C = 30 cm, with Y1 as high as 94.024 ± 0.694% and Y2 as low as 3.147 ± 0.058%, which is significantly better than the traditional strip application method. The device realizes the precise regulation of 2~6 g/hole by optimizing the structural parameters of the outer groove wheel (arc center distance of 25 mm, cross-sectional area of 201.02 mm2, effective filling length of 2.73~8.19 mm), which can meet the differentiated agronomic needs of ordinary corn, silage corn, and popcorn. Field verification shows that the device significantly improves the spatial distribution of the concentration of fertilizer, effectively reduces the amount of fertilizer applied, and improves operational stability and reliability in multiple environments. This provides technical support for the regional application of precision agricultural equipment. Full article
(This article belongs to the Section Agricultural Technology)
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18 pages, 490 KiB  
Article
Final-Year Dental Students’ Perceived Confidence: Competencies in General Dentistry
by Navodika Yaparathna, Iresha Udayamalee, Megan Gray, Cheree He, Rachel Wu, Chelsea Taing and Menaka Abuzar
Dent. J. 2025, 13(6), 268; https://doi.org/10.3390/dj13060268 - 16 Jun 2025
Viewed by 403
Abstract
Background: Competency in providing high-quality, comprehensive patient care is essential for newly qualified dentists. Dental curricula are designed to equip graduates with necessary skills to develop competencies. Outplacement training has been incorporated into most dental curricula to provide broader clinical experience in a [...] Read more.
Background: Competency in providing high-quality, comprehensive patient care is essential for newly qualified dentists. Dental curricula are designed to equip graduates with necessary skills to develop competencies. Outplacement training has been incorporated into most dental curricula to provide broader clinical experience in a real-world situation. Methods: This cross-sectional study aimed to assess (1) the perceived confidence of final-year dental students (FYDSs) at an Australian university with reference to the Australian Dental Council (ADC) professional competencies for newly qualified dentists; (2) the association between perceived confidence and the timing of outplacement training; and (3) students’ perceptions on outplacement training in developing their competencies. Two online surveys were administered to a cohort of FYDSs at the end of the first and second trimesters. ‘Survey 1’ was based on the ADC competency requirements (2022) and assessed aims 1 and 2. The five domains assessed were (1) communication and leadership; (2) critical thinking; (3) health promotion; (4) scientific and clinical knowledge; and (5) person-centred care. ‘Survey 2’ assessed students’ perception on outplacement training and was administered towards the completion of their outplacement to assess aim 3. Results: Students’ perceived competency levels were high across all domains. Those with prior tertiary education were more confident in communication and leadership, health promotion, and scientific and clinical knowledge than students with secondary qualifications. The perceived confidence in professional competencies among FYDSs had no significant association (p > 0.05) with the location or the sequence of outplacement. The thematic analysis of survey 2 responses reported the guidance and constructive feedback received from supervisors while managing cases in a real-life setup as a significant contributor to their confidence development. Conclusions: FYDSs reported a satisfactory level of perceived confidence in professional competencies. Both in-house training and outplacement equally improve the levels of competency development. FYDSs perceive outplacement training as a positive integral component in the development of skills. Full article
(This article belongs to the Special Issue Dental Education: Innovation and Challenge)
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14 pages, 1409 KiB  
Article
Production, Validation, and Exposure Dose Measurement of [13N]Ammonia Under Academic Good Manufacturing Practice Environments
by Katsumi Tomiyoshi, Yuta Namiki, David J. Yang and Tomio Inoue
Pharmaceutics 2025, 17(5), 667; https://doi.org/10.3390/pharmaceutics17050667 - 19 May 2025
Viewed by 542
Abstract
Objective: Current good manufacturing practice (cGMP) guidance for positron emission tomography (PET) drugs has been established in Europe and the United States. In Japan, the Pharmaceuticals and Medical Devices Agency (PMDA) approved the use of radiosynthesizers as medical devices for the in-house manufacturing [...] Read more.
Objective: Current good manufacturing practice (cGMP) guidance for positron emission tomography (PET) drugs has been established in Europe and the United States. In Japan, the Pharmaceuticals and Medical Devices Agency (PMDA) approved the use of radiosynthesizers as medical devices for the in-house manufacturing of PET drugs in hospitals and clinics, regardless of the cGMP environment. Without adequate facilities, equipment, and personnel required by cGMP regulations, the quality assurance (QA) and clinical effectiveness of PET drugs largely depend on the radiosynthesizers themselves. To bridge the gap between radiochemistry standardization and site qualification, the Japanese Society of Nuclear Medicine (JSNM) has issued guidance for the in-house manufacturing of small-scale PET drugs under academic GMP (a-GMP) environments. The goals of cGMP and a-GMP are different: cGMP focuses on process optimization, certification, and commercialization, while a-GMP facilitates the small-scale, in-house production of PET drugs for clinical trials and patient-specific standard of care. Among PET isotopes, N-13 has a short half-life (10 min) and must be synthesized on site. [13N]Ammonia ([13N]NH3) is used for myocardial perfusion imaging under the Japan Health Insurance System (JHIS) and was thus selected as a working example for the manufacturing of PET drugs in an a-GMP environment. Methods: A [13N]NH3-radiosynthesizer was installed in a hot cell within an a-GMP-compliant radiopharmacy unit. To comply with a-GMP regulations, the air flow was adjusted through HEPA filters. All cabinets and cells were disinfected to ensure sterility once a month. Standard operating procedures (SOPs) were applied, including analytical methods. Batch records, QA data, and radiation exposure to staff in the synthesis of [13N]NH3 were measured and documented. Results: 2.52 GBq of [13N]NH3 end-of-synthesis (EOS) was obtained in an average of 13.5 min in 15 production runs. The radiochemical purity was more than 99%. Exposure doses were 11 µSv for one production run and 22 µSv for two production runs. The pre-irradiation background dose rate was 0.12 µSv/h. After irradiation, the exposed dosage in the front of the hot cell was 0.15 µSv/h. The leakage dosage measured at the bench was 0.16 µSv/h. The exposure and leakage dosages in the manufacturing of [13N]NH3 were similar to the background level as measured by radiation monitoring systems in an a-GMP environments. All QAs, environmental data, bacteria assays, and particulates met a-GMP compliance standards. Conclusions: In-house a-GMP environments require dedicated radiosynthesizers, documentation for batch records, validation schedules, radiation protection monitoring, air and particulate systems, and accountable personnel. In this study, the in-house manufacturing of [13N]NH3 under a-GMP conditions was successfully demonstrated. These findings support the international harmonization of small-scale PET drug manufacturing in hospitals and clinics for future multi-center clinical trials and the development of a standard of care. Full article
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20 pages, 19033 KiB  
Article
A Multi-Model Ontological System for Intelligent Assistance in Laser Additive Processes
by Valeriya Gribova, Yury Kulchin, Alexander Nikitin, Pavel Nikiforov, Artem Basakin, Ekaterina Kudriashova, Vadim Timchenko and Ivan Zhevtun
Appl. Sci. 2025, 15(8), 4396; https://doi.org/10.3390/app15084396 - 16 Apr 2025
Viewed by 463
Abstract
This study examines the key obstacles that hinder the mass adoption of additive manufacturing (AM) processes for fabrication and processing of metal parts. To address these challenges, the necessity of integrating an intelligent decision support system (DSS) into the workflow of AM process [...] Read more.
This study examines the key obstacles that hinder the mass adoption of additive manufacturing (AM) processes for fabrication and processing of metal parts. To address these challenges, the necessity of integrating an intelligent decision support system (DSS) into the workflow of AM process engineers is demonstrated. The advantages of applying a two-level ontological approach to the creation of semantic information to develop an ontology-based DSS are pointed out. A key feature of this approach is that the ontological models are clearly separated from data and knowledge bases formed on this basis. An ensemble of ontological models is presented, which is the basis for the intelligent DSS being developed. The ensemble includes ontologies for equipment and materials reference databases, a library of laser processing technological operation protocols, knowledge base of settings used for laser processing and for mathematical model database. The ensemble of ontological models is implemented via the IACPaaS cloud platform. Ontologies, databases and knowledge base, as well as DSS, are part of the laser-based AM knowledge portal, which was created and is being developed on the platform. Knowledge and experience obtained by various technologists and accumulated within the portal will allow one to lessen a number of extensive trial-and-error experiments to find suitable processing settings. In the long term, the deployment of this portal is expected to reduce the qualification requirements for AM process engineers. Full article
(This article belongs to the Section Additive Manufacturing Technologies)
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19 pages, 6420 KiB  
Article
Stationary Type-Approval Test of the Tractor Pneumatic Braking System for Towed Vehicle Control
by Zbigniew Kamiński and Jarosław Czaban
Machines 2025, 13(3), 217; https://doi.org/10.3390/machines13030217 - 7 Mar 2025
Viewed by 772
Abstract
Agricultural tractors are equipped with air braking systems to supply and control the braking systems of towed vehicles. This system’s functional and operational characteristics significantly impact the compatibility and speed of the braking system of the tractor–trailer combination and are therefore checked during [...] Read more.
Agricultural tractors are equipped with air braking systems to supply and control the braking systems of towed vehicles. This system’s functional and operational characteristics significantly impact the compatibility and speed of the braking system of the tractor–trailer combination and are therefore checked during approval tests. This paper presents a test methodology and a description of the instrumentation and apparatus used to test the air braking systems of tractors under stationary conditions, as required by EU Regulation 2015/68. Sample test results of the trailer air supply system are included, such as checking the system for leaks, checking the pressure at the coupling heads, checking the compressor flow rate and air reservoir capacity, and checking the response time of the tractor control line. Approval authorities and tractor manufacturers can use the work results for quality control or product qualification tests. Full article
(This article belongs to the Section Vehicle Engineering)
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22 pages, 7091 KiB  
Article
Research on Control Strategy of Stainless Steel Diamond Plate Pattern Height Rolling Based on Local Constraints
by Zezhou Xin, Siyuan Qiu, Chunliu Wang, Huadong Qiu, Chuanmeng Sun and Zhibo Wu
Materials 2025, 18(5), 1116; https://doi.org/10.3390/ma18051116 - 1 Mar 2025
Viewed by 660
Abstract
The rolling system for stainless steel, particularly in the production of diamond plates, represents a complex industrial control scenario. The process requires precise load distribution to effectively manage pattern height, due to the high strength, hardness, and required dimensional accuracy of the material. [...] Read more.
The rolling system for stainless steel, particularly in the production of diamond plates, represents a complex industrial control scenario. The process requires precise load distribution to effectively manage pattern height, due to the high strength, hardness, and required dimensional accuracy of the material. This paper addresses the limitations of offline methods, which include heavy reliance on initial conditions, intricate parameter settings, susceptibility to local optima, and suboptimal performance under stringent constraints. A Multi-Objective Adaptive Rolling Iteration method that incorporates local constraints (MOARI-LC) is proposed. The MOARI-LC method simplifies the complex multi-dimensional nonlinear constrained optimization problem of load distribution, into a one-dimensional multi-stage optimization problem without explicit constraints. This simplification is achieved through a single variable cycle iteration involving reduction rate and rolling equipment selection. The rolling results of HBD-SUS304 show that the pattern height to thickness ratio obtained by MOARI-LC is 0.20–0.22, which is within a specific range of dimensional accuracy. It outperforms the other two existing methods, FCRA-NC and DCRA-GC, with results of 0.19~0.24 and 0.15~0.25, respectively. MOARI-LC has increased the qualification rate of test products by more than 25%, and it has also been applied to the other six industrial production experiments. The results show that MOARI-LC can control the absolute value of the rolling force prediction error of the downstream stands of the hot strip finishing rolls within 5%, and the absolute value of the finished stand within 3%. These results validate the scalability and accuracy of MOARI-LC. Full article
(This article belongs to the Special Issue High-Performance Alloys and Steels)
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16 pages, 268 KiB  
Article
An Evaluation of the Nursing Practice Environments in Portuguese Prisons
by Vítor da Silva Valente, Tânia Maria Silva Azevedo, Marlene Patrícia Ribeiro, Soraia Cristina de Abreu Pereira, Sandra Rita Pereira Fernandes, António Carlos Lopes Vilela, Letícia de Lima Trindade and Olga Maria Pimenta Lopes Ribeiro
Healthcare 2025, 13(4), 403; https://doi.org/10.3390/healthcare13040403 - 13 Feb 2025
Viewed by 1135
Abstract
Background/Objectives: The prison environment is a unique context of professional practice, characterized by specific challenges requiring conditions that ensure both the delivery of tailored care to inmates and the well-being of healthcare professionals. This study analyzes the characteristics of nursing practice environments [...] Read more.
Background/Objectives: The prison environment is a unique context of professional practice, characterized by specific challenges requiring conditions that ensure both the delivery of tailored care to inmates and the well-being of healthcare professionals. This study analyzes the characteristics of nursing practice environments in Portuguese prisons. Methods: A descriptive, exploratory, mixed-methods design, combining quantitative and qualitative approaches was conducted in 30 Portuguese prisons. A non-probabilistic convenience sampling method was used to select participants. Data were collected between June and July 2022 using an online self-administered questionnaire. The Statistical Package for the Social Sciences (SPSS), version 28.0, was used to analyze the quantitative data, while Bardin’s Thematic Analysis was used to examine the qualitative data. The Ethics Committee granted ethical approval for the study, and the Directorate-General for Reintegration and Prison Services provided authorization. Results: A total of 77 nurses participated in the study, representing 39.4% of the target population. The dimensions with the lowest mean scores included “Nurses’ participation and involvement in institutional policies, strategies, and management”, “Institutional policy for professional qualification”, “Interdependent practices in professional activities”, and “Systematic assessment of nurses’ performance and supervision”. Participants highlighted the need for improved strategies targeting structural, procedural, and outcome-oriented components. Conclusions: Finding fields of weakness can greatly enhance the setting for nursing practices. Priority interventions in Portuguese prisons include the following: enhancing human resources; providing adequate infrastructure and equipment; implementing policies to involve, qualify, and assess nurses’ performance; and defining indicators centered on the safety and quality of care as well as the welfare of professionals. Full article
(This article belongs to the Section Nursing)
18 pages, 281 KiB  
Article
Educational Design Guidelines for Teaching with Immersive Technologies—Updating Learning Outcomes of the European Qualification Framework
by Stavros Pitsikalis, Ilona-Elefteryja Lasica, Apostolos Kostas and Chryssi Vitsilaki
Trends High. Educ. 2024, 3(4), 1091-1108; https://doi.org/10.3390/higheredu3040064 - 5 Dec 2024
Viewed by 2157
Abstract
The advent of immersive technologies, such as virtual reality (VR), augmented reality (AR), and mixed reality (MR), is transforming higher education by providing innovative and interactive learning experiences. This article addresses the imperative of integrating these technologies into higher education systems. The study [...] Read more.
The advent of immersive technologies, such as virtual reality (VR), augmented reality (AR), and mixed reality (MR), is transforming higher education by providing innovative and interactive learning experiences. This article addresses the imperative of integrating these technologies into higher education systems. The study explores the intersection of immersive technologies and pedagogical strategies, aiming to enhance the European Qualification Framework (EQF) by updating learning outcomes to reflect the competence required in the digital age. Through a comprehensive literature review, case studies, and expert consultations, we propose a set of educational design guidelines tailored for higher education institutions. These guidelines align immersive technology applications with EQF levels and descriptors, focusing on undergraduate and postgraduate education. Our findings highlight the potential of immersive learning to foster critical thinking, creativity, and practical skills, while also addressing challenges such as accessibility and faculty training. By providing actionable insights and recommendations, this paper contributes to the development of a robust framework for incorporating immersive technologies in higher education, ensuring that students are equipped with the necessary skills and knowledge to thrive in a rapidly evolving digital world. Full article
18 pages, 8137 KiB  
Article
Precision Manufacturing in China of Replication Mandrels for Ni-Based Monolithic Wolter-I X-ray Mirror Mandrels
by Jiadai Xue, Bo Wang, Qiuyan Liao, Kaiji Wu, Yutao Liu, Yangong Wu, Wentao Chen, Zheng Qiao, Yuan Jin, Fei Ding, Dianlong Wang, Langping Wang, Guo Li, Yanji Yang and Yong Chen
Aerospace 2024, 11(10), 849; https://doi.org/10.3390/aerospace11100849 - 15 Oct 2024
Cited by 2 | Viewed by 1435
Abstract
The X-ray satellite “Einstein Probe” of the Chinese Academy of Sciences (CAS) was successfully launched on 9 January 2024 at 15:03 Beijing Time from the Xichang Satellite Launch Center in China with a “Long March-2C” rocket. The Einstein Probe is equipped with two [...] Read more.
The X-ray satellite “Einstein Probe” of the Chinese Academy of Sciences (CAS) was successfully launched on 9 January 2024 at 15:03 Beijing Time from the Xichang Satellite Launch Center in China with a “Long March-2C” rocket. The Einstein Probe is equipped with two scientific X-ray telescopes. One is the Wide-field X-ray Telescope (WXT), which uses lobster-eye optics. The other is the Follow-up X-ray Telescope (FXT), a Wolter-I type telescope. These telescopes are designed to study the universe for high-energy X-rays associated with transient high-energy phenomena. The FXT consists of two modules based on 54 thin X-ray Wolter-I grazing incidence Ni-replicated mirrors produced by the Italian Media Lario company, as contributions from the European Space Agency and the Max Planck Institute for Extraterrestrial Physics (MPE), which also provided the focal-plane detectors. Meanwhile, the Institute of High Energy Physics (IHEP), together with the Harbin Institute of Technology and Xi’an Institute of Optics and Precision Mechanics, has also completed the development and production of the structural and thermal model (STM), qualification model (QM) and flight model (FM) of FXT mirrors for the Einstein Probe (EP) satellites for demonstration purposes. This paper introduces the precision manufacturing adopted in China of Wolter-I X-ray mirror mandrels similar to those used for the EP-FXT payload. Moreover, the adopted electroformed nickel replication process, based on a chemical nickel–phosphorus alloy, is reported. The final results show that the surface of the produced mandrels after demolding and the internal surface of the mirrors have been super polished to the roughness level better than 0.3 nm RMS and the surface accuracy is better than 0.2 μm, and the mirror angular resolution for single mirror shells may be as good as 17.3 arcsec HPD (Half Power Diameter), 198 arcsec W90 (90% Energy Width) @1.49 keV (Al-K line). These results demonstrate the reliability and advancement of the process. As the first efficient X-ray-focusing optics manufacturing chain established in China, we successfully developed the first focusing mirror prototype that could be used for future X-ray satellite payloads. Full article
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18 pages, 7452 KiB  
Article
Soil Moisture Detection and Linear Deceleration Control Strategy Enhancing Trenching Depth Precision and Stability for Rapeseed Sowing
by Peiru Xu, Jianchuan Kou, Minghang Wang, Tianyu Tu, Xiaoling Chen, Jie Luo, Jianfeng Hu and Xiaolong Lei
Agriculture 2024, 14(10), 1717; https://doi.org/10.3390/agriculture14101717 - 30 Sep 2024
Viewed by 1108
Abstract
Sowing depth significantly affects the germination of rapeseed, and different soil moisture conditions require corresponding sowing depths. However, most current trenching devices do not account for soil moisture content, and commonly used hydraulic or constant-force trenching equipment also exhibits deficiencies in stability and [...] Read more.
Sowing depth significantly affects the germination of rapeseed, and different soil moisture conditions require corresponding sowing depths. However, most current trenching devices do not account for soil moisture content, and commonly used hydraulic or constant-force trenching equipment also exhibits deficiencies in stability and consistency. To address these challenges, this study developed an automatic depth adjustment control system based on soil moisture content. A soil moisture detection device and an innovative sliding mechanism that maintained the soil moisture sensor in a relatively stationary position relative to the soil during seeder movement were introduced. An automatic sowing depth adjustment device was designed to modulate the sowing depth. A control strategy that incorporated the Kalman filtering algorithm and linear deceleration equations was conducted. At an observation noise covariance matrix (Q/R) of 0.001, a deceleration range of 40 mm and a minimum speed of 10, the control system exhibited minimal overshoot (approximately 4%) and steady-state error (approximately 3.2 mm). It effectively adjusted the trenching depth while operating at speeds ranging from 2 to 3.6 km/h, successfully adapting to variations in soil topography. The system performance tests revealed that the control system adjustment time (ts) was 534 ms and the steady-state error remained within 1 mm. Under three different soil moisture content conditions, the sowing depth qualification rate and stability coefficients consistently surpassed 90% and 80%, respectively. This research offers a sowing depth adjustment control system based on soil moisture content, contributing to more precise depth regulation for rapeseed sowing. Full article
(This article belongs to the Section Agricultural Technology)
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13 pages, 11761 KiB  
Article
Effects of Autogenous Gas Tungsten Arc Welding (GTAW) on Corrosion Resistance of Stainless Steel 316L
by Inyoung Song, Gwang-Ho Jeong, Sang-Kyo Kim, Yun Hwan Kim, Anthony B. Murphy, Tae-Kook Park, Ducklae Kim, Hyunwoo Park and Dae-Won Cho
Processes 2024, 12(8), 1757; https://doi.org/10.3390/pr12081757 - 20 Aug 2024
Cited by 2 | Viewed by 1876
Abstract
The autogenous manual gas tungsten arc welding (GTAW) process was used for cladding austenitic stainless steel 316L using a single pass with various contact tip-to-work distances (CTWDs). Immersion and electrochemical tests were used to evaluate the corrosion resistance of the welded specimens, and [...] Read more.
The autogenous manual gas tungsten arc welding (GTAW) process was used for cladding austenitic stainless steel 316L using a single pass with various contact tip-to-work distances (CTWDs). Immersion and electrochemical tests were used to evaluate the corrosion resistance of the welded specimens, and a microstructural analysis was conducted to investigate the chemical composition of the molten pool and the heat-affected zone of welding. The key findings of this study indicate that the corrosion resistance improved under a CTWD of 5 mm due to the optimal distribution of ferrite and a refined microstructure. Additionally, the highest hardness was observed in specimens with a CTWD of 3 mm, attributed to the increased ferrite content in the weld metal. As the CTWD increased, the ferrite fraction decreased, and the hardness also diminished. However, in the CTWD 7 mm case, the higher heat input influenced the microstructure and molten pool shape significantly through the Marangoni effect, resulting in a lower corrosion resistance. These results suggest that optimizing the CTWD can enhance the corrosion resistance of welded 316L stainless steel. Full article
(This article belongs to the Section Materials Processes)
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20 pages, 51820 KiB  
Article
Novel Workstation Module and Method for Automatic Blanking of Surgical Forceps
by Xianzhen Du, Jiapeng Li, Haochen Wang, Zhenyu Li, Yusheng Li and Zhiyuan Li
Machines 2024, 12(8), 556; https://doi.org/10.3390/machines12080556 - 14 Aug 2024
Viewed by 1128
Abstract
During the manufacturing of surgical forceps, the flashes of the blanks need to be removed. Manual production has problems such as high labor intensity, low efficiency, and high-risk factors. To solve this problem and realize fully automatic resection, a novel modular workstation was [...] Read more.
During the manufacturing of surgical forceps, the flashes of the blanks need to be removed. Manual production has problems such as high labor intensity, low efficiency, and high-risk factors. To solve this problem and realize fully automatic resection, a novel modular workstation was designed and a corresponding process method was proposed. The workstation adopts robots, non-standard automation equipment, and image recognition technology instead of manual loading and blanking, but the blank storage still needs to be performed manually. The critical components were selected according to the workstation design scheme and process method, and the control system design was completed. The reliability of the separation unit was studied through a test platform, and the failure problem caused by uneven force was solved using a blank locking device, which showed that the separation success rate was stabilized at 100%. The detection speed of the image recognition system can reach 100 ms/piece, and the product qualification rate can reach 95.7%. The advantages of the workstation in terms of output and productivity were further analyzed by comparing it to manual production, where the average daily output increased by 12.5% (4500 pieces). In addition, the results of long-term test experiments and power consumption comparison tests showed that the workstations are highly stable and consume little additional power. Full article
(This article belongs to the Section Advanced Manufacturing)
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19 pages, 9014 KiB  
Article
Performance Optimization and Simulation Test of No-Tillage Corn Precision Planter Based on Discrete Element Method (DEM)
by Jingyu Yang, Hailong Wu, Anfu Guo, Regis Rugerinyange, Chang Liu, Zhengyu Zhao, Wenchao Han and Lvfa Yin
Machines 2024, 12(7), 465; https://doi.org/10.3390/machines12070465 - 10 Jul 2024
Cited by 1 | Viewed by 1359
Abstract
In order to test the influence of the structural design of a no-tillage corn precision planter on vibration stability performance, a vibration model was constructed with the help of MATLAB/Simulink, and it was concluded that the vibration response curve of the no-tillage corn [...] Read more.
In order to test the influence of the structural design of a no-tillage corn precision planter on vibration stability performance, a vibration model was constructed with the help of MATLAB/Simulink, and it was concluded that the vibration response curve of the no-tillage corn precision planter was relatively smooth. Based on the theory of the discrete element method (DEM), taking the planting apparatus of the no-tillage corn precision planter as the research object, firstly, a DEM single-factor test was carried out to investigate the effects of the slot inclination angle, number of slots, and rotational speed of the planter plate on the disturbance performance. Then, a three-factor, three-level orthogonal test was conducted with the maximum amount of seed discharging, the minimum average speed, and the minimum average kinetic energy as the final optimization objectives, and the qualified rate of seed discharging and the leakage rate as the evaluation indexes. The results show that the larger the inclination angle, the higher the number of slots, and the faster the rotational speed, the more violent the particle disturbance. At the same time, when the slot inclination angle of the planter plate is 60°, the number of slots is 20, and the rotational speed is 55 rpm, the seed discharge efficiency is the highest, at this time, the seed discharge qualification rate of maize particles is 95%, and the leakage rate is 3%; the results of this test can provide technical support for the research of the same kind of precision sowing equipment in the future. Full article
(This article belongs to the Special Issue Advanced Agriculture Machines and Technologies in Smart Farming)
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16 pages, 9384 KiB  
Article
Structural Analysis of Thermal Diffusion and Non-Uniform Temperature Distribution along the Sidewall Thickness of STS316L during Gas Tungsten Arc Butt Welding
by Taehyung Na, Gwang-Ho Jeong, Kiyoung Kim, Yongdeog Kim, Junsung Bae, Seonmin Kim, Sang-Hyun Ahn, Seung-Hoon Bae, Sang-Kyo Kim and Dae-Won Cho
Processes 2024, 12(5), 1038; https://doi.org/10.3390/pr12051038 - 20 May 2024
Cited by 2 | Viewed by 1645
Abstract
This study investigated how welding affects the thermal deformation of square cells produced for casks, which are dry storage containers for spent nuclear fuel. We aimed to minimize structural deformation by utilizing STS316L as the material for the square cells. We explored a [...] Read more.
This study investigated how welding affects the thermal deformation of square cells produced for casks, which are dry storage containers for spent nuclear fuel. We aimed to minimize structural deformation by utilizing STS316L as the material for the square cells. We explored a method of subdividing the square cells and joining them through butt welding. Keeping the upper plate thickness constant, GTA butt welding was conducted while varying the column’s wall thickness, followed by measurement with a laser vision sensor. The heat conduction and thermal strain were then calculated using a finite element analysis (FEM). Both experimental and analytical results confirmed that there was significant thermal deformation in the cases of thick-walled columns due to variations in heat conduction distribution, with the resulting deformation patterns depending on thickness. Full article
(This article belongs to the Section Manufacturing Processes and Systems)
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