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87 Results Found

  • Article
  • Open Access
23 Citations
6,401 Views
12 Pages

Study on Improving Thickness Uniformity of Microfluidic Chip Mold in the Electroforming Process

  • Liqun Du,
  • Tong Yang,
  • Ming Zhao,
  • Yousheng Tao,
  • Lei Luo,
  • Lei Wang and
  • Chong Liu

13 January 2016

Electroformed microfluidic chip mold faces the problem of uneven thickness, which decreases the dimensional accuracy of the mold, and increases the production cost. To fabricate a mold with uniform thickness, two methods are investigated. Firstly, ex...

  • Feature Paper
  • Article
  • Open Access
3 Citations
1,767 Views
16 Pages

Jet Electroforming of High-Aspect-Ratio Microcomponents by Periodically Lifting a Necked-Entrance Through-Mask

  • Yasai Zhang,
  • Pingmei Ming,
  • Xinmin Zhang,
  • Xinchao Li,
  • Lunxu Li and
  • Zheng Yang

High-aspect-ratio micro- and mesoscale metallic components (HAR-MMMCs) can play some unique roles in quite a few application fields, but their cost-efficient fabrication is significantly difficult to accomplish. To address this issue, this study prop...

  • Article
  • Open Access
948 Views
17 Pages

The metal thickness uniformity of the micro-electroforming process determines the structural accuracy, surface finish, and functional characteristics, which directly affect the quality, performance, and reliability of the final parts. However, due to...

  • Article
  • Open Access
7 Citations
4,482 Views
10 Pages

Experimental Study on Three-Dimensional Microstructure Copper Electroforming Based on 3D Printing Technology

  • Yuanyuan Wu,
  • Shuangqing Qian,
  • Hua Zhang,
  • Yong Zhang,
  • Hongbei Cao and
  • Mingyu Huang

17 December 2019

In order to fabricate three-dimensional metal microstructures, a combined machining process based on 3D printing technology and electroforming technology is proposed. Firstly, a substrate with microstructures is fabricated by 3D printing technology,...

  • Article
  • Open Access
15 Citations
4,255 Views
13 Pages

Fabrication of a Metal Micro Mold by Using Pulse Micro Electroforming

  • Xiaolei Chen,
  • Li Liu,
  • Junfeng He,
  • Fei Zuo and
  • Zhongning Guo

27 April 2018

Microfluidic devices have been widely used for biomedical and biochemical applications. Due to its unique characteristics, polymethyl methacrylate (PMMA) show great potential in fabricating microfluidic devices. Hot embossing technology has establish...

  • Article
  • Open Access
3 Citations
2,845 Views
15 Pages

Fabrication of Three-Dimensionally Deformable Metal Structures Using Precision Electroforming

  • Seitaro Kumamoto,
  • Souichiro Fukuyama,
  • Seiya Nagano,
  • Keiichiro Yasuda,
  • Yusuke Kitamura,
  • Masaaki Iwatsuki,
  • Hideo Baba,
  • Toshihiro Ihara,
  • Yoshitaka Nakanishi and
  • Yuta Nakashima

30 June 2022

It is difficult to fabricate three-dimensional structures using semiconductor-process technology, because it is based on two-dimensional layered structure fabrication and the etching of thin films. In this study, we fabricated metal structures that c...

  • Feature Paper
  • Article
  • Open Access
10 Citations
2,285 Views
12 Pages

30 March 2023

The thickness nonuniformity of an electroformed layer is a bottleneck problem for electroformed micro metal devices. In this paper, a new fabrication method is proposed to improve the thickness uniformity of micro gear, which is the key element of va...

  • Article
  • Open Access
3 Citations
1,772 Views
14 Pages

A Nickel Dissolution Process for Multilayer Electroforming to Achieve Ultrahigh Adhesion Strength

  • Zhuangzhuang Wang,
  • Chunjian Shen,
  • Zhou Ma,
  • Zengwei Zhu and
  • Di Zhu

30 September 2023

Multilayer electroforming has a high potential to produce Ni/Ni layer structured metal walls with excellent material properties and a high thickness uniformity. However, Ni is easily oxidized in air, which fundamentally leads to a low adhesion streng...

  • Article
  • Open Access
9 Citations
3,026 Views
10 Pages

Electroforming-Free Bipolar Resistive Switching Memory Based on Magnesium Fluoride

  • Nayan C. Das,
  • Minjae Kim,
  • Jarnardhanan R. Rani,
  • Sung-Min Hong and
  • Jae-Hyung Jang

30 August 2021

Electroforming-free resistive switching random access memory (RRAM) devices employing magnesium fluoride (MgFx) as the resistive switching layer are reported. The electroforming-free MgFx based RRAM devices exhibit bipolar SET/RESET operational chara...

  • Article
  • Open Access
12 Citations
3,451 Views
12 Pages

26 September 2021

In order to optimize the pulse electroforming copper process, a double hidden layer BP (back propagation) neural network was constructed. Through sample training, the mapping relationship between electroforming copper process conditions and target pr...

  • Article
  • Open Access
4 Citations
2,026 Views
16 Pages

An Effect of Layered Auxiliary Cathode on Thickness Uniformity in Micro Electroforming Process

  • Huan Wang,
  • Jianpeng Xing,
  • Tao Fan,
  • Jinhu Liu,
  • Jing Xie and
  • Chaobo Li

25 June 2023

Thickness nonuniformity is a bottleneck in the micro electroforming process of micro-metal devices. In this paper, a new method of fabricating a layered auxiliary cathode is proposed to improve the thickness uniformity of a micro-electroforming layer...

  • Article
  • Open Access
3 Citations
1,720 Views
14 Pages

Fabricating Ultra-Narrow Precision Slit Structures with Periodically Reducing Current Over-Growth Electroforming

  • Xiaohong Yang,
  • Xinmin Zhang,
  • Pingmei Ming,
  • Yuntao Li,
  • Wei Wang,
  • Yunyan Zhang,
  • Zongbin Li,
  • Lunxu Li,
  • Youping Xiao and
  • Zheng Yang

29 December 2023

An ultra-narrow precision slit with a width of less than ten micrometers is the key structure of some optical components, but the fabrication of these structures is still very difficult to accomplish. To fabricate these slits, this paper proposed a p...

  • Article
  • Open Access
2 Citations
2,379 Views
22 Pages

Adapting to the growing demand for personalized, small-batch manufacturing, this study explores the development of additively manufactured molds for electroforming personalized metal parts. The approach integrates novel multi-level mold design and fa...

  • Article
  • Open Access
4 Citations
3,263 Views
9 Pages

Microfabrication of Ni-Fe Mold Insert via Hard X-ray Lithography and Electroforming Process

  • Jae Man Park,
  • Sung Cheol Park,
  • Da Seul Shin,
  • Jong Hyun Kim,
  • Hanlyun Cho,
  • Woo Seok Yang,
  • Seong Ho Son and
  • Seong Jin Park

6 April 2020

In this research, a Ni-Fe mold insert for the efficient replication of high aspect-ratio microstructure arrays was fabricated via hard X-ray lithography and an electroforming process. For the X-ray exposure on a photoresist, a gold-based X-ray mask w...

  • Feature Paper
  • Article
  • Open Access
2 Citations
2,159 Views
12 Pages

19 January 2023

The promised prospects of Li–S technology, especially within the energy situation of the 21st century, have sparked a renewed interest from the scientific community in the 2000s. In this context, we present our new vision for the fabrication of...

  • Article
  • Open Access
4 Citations
3,298 Views
14 Pages

Numerical Analysis and Experimental Study on Fabrication of High Aspect Ratio Tapered Ultrafine Holes by Over-Growth Electroforming Process

  • Yunyan Zhang,
  • Pingmei Ming,
  • Runqing Li,
  • Ge Qin,
  • Xinmin Zhang,
  • Liang Yan,
  • Xinchao Li and
  • Xingshuai Zheng

27 November 2019

High aspect ratio (HAR) ultrafine tapered holes (diameter ≤5 μm; AR ≥5) are the most important elements for some high-tech perforated metallic products, but they are very difficult to manufacture. Therefore, this paper proposes a nontraditio...

  • Article
  • Open Access
3 Citations
2,490 Views
17 Pages

29 April 2023

In order to improve the thickness uniformity of the electroformed metal layer and components, a new electroforming technique is proposed—wire-anode scanning electroforming (WAS-EF). WAS-EF uses an ultrafine inert anode so that the interelectrod...

  • Feature Paper
  • Article
  • Open Access
5 Citations
4,023 Views
13 Pages

9 January 2020

A seamless thin-walled hollow metallic cylinder with array of micro-perforations is one of the key components for some products. Normally, these micro-perforations are formed by removing material from the given metallic hollow cylinder (pipe or tube)...

  • Article
  • Open Access
1 Citations
813 Views
15 Pages

Improved Design of Electroforming Equipment for the Manufacture of Sinker Electrical Discharge Machining Electrodes with Microtextured Surfaces

  • Mariana Hernández-Pérez,
  • Pedro M. Hernández-Castellano,
  • Jorge Salguero-Gómez and
  • Carlos J. Sánchez-Morales

26 April 2025

The development of microtextures has had a transformative impact on surface design in engineering, leading to substantial advancements in the performance, efficiency, and functionality of components and tools. This study presents an innovative method...

  • Article
  • Open Access
1 Citations
1,352 Views
13 Pages

Exploring the Reconfigurable Memory Effect in Electroforming-Free YMnO3-Based Resistive Switches: Towards a Tunable Frequency Response

  • Xianyue Zhao,
  • Nan Du,
  • Jan Dellith,
  • Marco Diegel,
  • Uwe Hübner,
  • Bernhard Wicht and
  • Heidemarie Schmidt

5 June 2024

Memristors, since their inception, have demonstrated remarkable characteristics, notably the exceptional reconfigurability of their memory. This study delves into electroforming-free YMnO3 (YMO)-based resistive switches, emphasizing the reconfigurabl...

  • Article
  • Open Access
18 Citations
4,685 Views
13 Pages

Multilevel Bipolar Electroforming-Free Resistive Switching Memory Based on Silicon Oxynitride

  • Nayan C. Das,
  • Se-I Oh,
  • Jarnardhanan R. Rani,
  • Sung-Min Hong and
  • Jae-Hyung Jang

19 May 2020

Resistive random-access memory (RRAM) devices are fabricated by utilizing silicon oxynitride (SiOxNy) thin film as a resistive switching layer. A SiOxNy layer is deposited on a p+-Si substrate and capped with a top electrode consisting of Au/Ni. The...

  • Article
  • Open Access
3 Citations
3,546 Views
13 Pages

12 August 2023

Conventionally, cathode current collectors for lithium-ion batteries (LIB) consist of an aluminum foil generally manufactured by a rolling process. In the present work, a novel one-step manufacturing method of structured aluminum foil current collect...

  • Article
  • Open Access
9 Citations
7,085 Views
11 Pages

Electroformation of Giant Vesicles on a Polymer Mesh

  • Yukihisa Okumura and
  • Takuya Sugiyama

15 July 2011

Electroformation of cell-sized lipid membrane vesicles (giant vesicles, GVs) from egg yolk phosphatidylcholine under applied electric voltage was examined on a substrate of a polymer mesh placed between two planar indium tin oxide coated glass electr...

  • Article
  • Open Access
450 Views
13 Pages

28 October 2025

The surface quality of high-performance electroformed components, such as the matrix material of the rocket thrust chamber wall, is critical to the overall performance of the devices. However, under high current density and elevated cathode rotation...

  • Article
  • Open Access
10 Citations
7,174 Views
10 Pages

26 May 2011

Electroformation of cell-sized lipid membrane vesicles (giant vesicles, GVs) from egg yolk phosphatidylcholine was examined using a poly(ethylene terephthalate) sheet coated with indium tin oxide (ITO-PET) as the electrode material. With sinusoidal a...

  • Article
  • Open Access
11 Citations
3,454 Views
11 Pages

Graphene Growth on Electroformed Copper Substrates by Atmospheric Pressure CVD

  • Lorenzo Pedrazzetti,
  • Eugenio Gibertini,
  • Fabio Bizzoni,
  • Valeria Russo,
  • Andrea Lucotti,
  • Luca Nobili and
  • Luca Magagnin

19 February 2022

Chemical vapor deposition (CVD) is regarded as the most promising technique for the mass production of graphene. CVD synthesis under vacuum is the most employed process, because the slower kinetics give better control on the graphene quality, but the...

  • Article
  • Open Access
11 Citations
7,454 Views
9 Pages

In the organic light-emitting diode display industry, Invar exhibits anomalously low thermal expansivity and is, therefore, used as a material for fine metal masks, which are necessary components for the evaporation process of diode materials. We pre...

  • Article
  • Open Access
6 Citations
4,956 Views
12 Pages

Electroformation of Giant Unilamellar Vesicles from Damp Lipid Films Formed by Vesicle Fusion

  • Zvonimir Boban,
  • Ivan Mardešić,
  • Sanja Perinović Jozić,
  • Josipa Šumanovac,
  • Witold Karol Subczynski and
  • Marija Raguz

Giant unilamellar vesicles (GUVs) are artificial membrane models which are of special interest to researchers because of their similarity in size to eukaryotic cells. The most commonly used method for GUVs production is electroformation. However, the...

  • Article
  • Open Access
2 Citations
3,867 Views
12 Pages

Giant unilamellar vesicles (GUVs) are membrane models used to study membrane properties. Electroformation is one of the methods used to produce GUVs. During electroformation protocol, dry lipid film is formed. The drying of the lipid film induces the...

  • Review
  • Open Access
28 Citations
7,979 Views
17 Pages

Giant Unilamellar Vesicle Electroformation: What to Use, What to Avoid, and How to Quantify the Results

  • Zvonimir Boban,
  • Ivan Mardešić,
  • Witold Karol Subczynski and
  • Marija Raguz

7 November 2021

Since its inception more than thirty years ago, electroformation has become the most commonly used method for growing giant unilamellar vesicles (GUVs). Although the method seems quite straightforward at first, researchers must consider the interplay...

  • Article
  • Open Access
2,684 Views
12 Pages

12 October 2024

Giant unilamellar vesicles (GUVs) are frequently used as membrane models in studies of membrane properties. They are most often produced using the electroformation method. However, there are a number of parameters that can influence the success of th...

  • Article
  • Open Access
7 Citations
6,042 Views
13 Pages

Frequency-Dependent Electroformation of Giant Unilamellar Vesicles in 3D and 2D Microelectrode Systems

  • Qiong Wang,
  • Xiaoling Zhang,
  • Ting Fan,
  • Zhong Yang,
  • Xi Chen,
  • Zhenyu Wang,
  • Jie Xu,
  • Yuanyi Li,
  • Ning Hu and
  • Jun Yang

16 January 2017

A giant unilamellar vesicle (GUV), with similar properties to cellular membrane, has been widely studied. Electroformation with its simplicity and accessibility has become the most common method for GUV production. In this work, GUV electroformation...

  • Article
  • Open Access
8 Citations
3,800 Views
11 Pages

Optimization of Giant Unilamellar Vesicle Electroformation for Phosphatidylcholine/Sphingomyelin/Cholesterol Ternary Mixtures

  • Zvonimir Boban,
  • Ivan Mardešić,
  • Witold Karol Subczynski,
  • Dražan Jozić and
  • Marija Raguz

Artificial vesicles are important tools in membrane research because they enable studying membrane properties in controlled conditions. Giant unilamellar vesicles (GUVs) are specially interesting due to their similarity in size to eukaryotic cells. W...

  • Technical Note
  • Open Access
11 Citations
6,934 Views
9 Pages

24 November 2011

Electroformation of cell-sized lipid membrane vesicles (giant vesicles, GVs), from egg yolk phosphatidylcholine, was examined varying the shape of the counter electrode. Instead of a planar ITO (indium tin oxide) electrode commonly used, platinum wir...

  • Proceeding Paper
  • Open Access
3 Citations
2,170 Views
5 Pages

Fe–Mn Alloys Electroforming Process Using Choline Chloride Based Deep Eutectic Solvents

  • Vinicius Sales,
  • Carlo Paternoster,
  • Diego Mantovani and
  • Georgios Kolliopoulos

Aqueous solvents, despite being effective in the electrodeposition of metals with positive reduction potential, fail to deposit metals with negative reduction potential due to their narrow electrochemical potential window. Deep eutectic solvents (DES...

  • Article
  • Open Access
3 Citations
1,859 Views
12 Pages

Setting Plasma Immersion Ion Implantation of Ar+ Parameters towards Electroforming-Free and Self-Compliance HfO2-Based Memristive Structures

  • Olga Permiakova,
  • Sergey Pankratov,
  • Alexandr Isaev,
  • Andrew Miakonkikh,
  • Yuri Chesnokov,
  • Andrey Lomov and
  • Alexander Rogozhin

Memristive structures are among the most promising options to be components of neuromorphic devices. However, the formation of HfO2-based devices in crossbar arrays requires considerable time since electroforming is a single stochastic operation. In...

  • Article
  • Open Access
1 Citations
2,134 Views
14 Pages

In this work, we applied single-pulse electrodeposition method to prepare biodegradable zinc coating for the shell of an implantable dosing pump, and explored the effect of pulse frequency on microstructures and degradation behavior of electroformed...

  • Article
  • Open Access
1,715 Views
11 Pages

19 September 2025

A novel process for the synthesis of binder-free, porous nickel/polythiophene-functionalized sulfur (Ni/S-PTh) composite cathodes for lithium–sulfur (Li–S) batteries is introduced in this paper. Initially, a polyvinyl butyl polymer scaffo...

  • Article
  • Open Access
13 Citations
5,111 Views
9 Pages

Retention Load Values of Telescopic Crowns Made of Y-TZP and CoCr with Y-TZP Secondary Crowns: Impact of Different Taper Angles

  • Susanne Merk,
  • Christina Wagner,
  • Veronika Stock,
  • Patrick R. Schmidlin,
  • Malgorzata Roos,
  • Marlis Eichberger and
  • Bogna Stawarczyk

11 May 2016

This study aimed to examine and compare the retention load values (RL) of different telescopic crown assemblies (Y-TZP and CoCr primary crowns with electroformed and Y-TZP secondary crowns each) with three different taper angles (0°, 1° and 2°). Thir...

  • Article
  • Open Access
3 Citations
1,726 Views
17 Pages

Obtaining Polyvinylpyrrolidone Fibers Using the Electroforming Method with the Inclusion of Microcrystalline High-Temperature Phosphates

  • Marina Vladimirovna Papezhuk,
  • Sergei Nikolaevich Ivanin,
  • Roman Pavlovich Yakupov,
  • Vladimir Yurievich Buz’ko,
  • Igor Vladimirovich Sukhno,
  • Anna Nikolaevna Gneush and
  • Iliya Sergeevich Petriev

15 February 2024

The results of the synthesis of microcrystalline calcium phosphates such as hydroxoapatite, pyrophosphate, and tricalcium phosphate are presented herein. The influence of the addition of polyvinylpyrrolidone (PVP) on the phase characteristics of the...

  • Article
  • Open Access
10 Citations
6,836 Views
17 Pages

The Effect of Patterned Micro-Structure on the Apparent Contact Angle and Three-Dimensional Contact Line

  • Patrick Foltyn,
  • Ferdinand Restle,
  • Markus Wissmann,
  • Stefan Hengsbach and
  • Bernhard Weigand

23 February 2021

The measurement of the apparent contact angle on structured surfaces is much more difficult to obtain than on smooth surfaces because the pinning of liquid to the roughness has a tremendous influence on the three phase contact line. The results prese...

  • Article
  • Open Access
10 Citations
7,395 Views
13 Pages

This study proposed a rapid prototyping fabrication method for micromotors that allowed us to develop both 1 mm and 1.5 mm diameter permanent-magnet synchronous motors (PMSMs) with an optical rotary encoder. First, an integrated electroforming method...

  • Article
  • Open Access
6 Citations
7,263 Views
10 Pages

Formation of Oligovesicular Vesicles by Micromanipulation

  • Yukihisa Okumura,
  • Tohru Ohmiya and
  • Toshiki Yamazaki

26 September 2011

Cell-sized lipid bilayer membrane vesicles (giant vesicles, GVs) or semi-vesicles were formed from egg yolk phosphatidylcholine on a platinum electrode under applied electric voltage by electroformation. Micromanipulation of the semi-vesicle by first...

  • Article
  • Open Access
13 Citations
3,400 Views
16 Pages

Electrochemical Non-Enzymatic Detection of Glucose Based on 3D Electroformed Copper on Ni Foam Nanostructures

  • Gheorghe Melinte,
  • Andreea Cernat,
  • Aurora Petica,
  • Oana Lazar,
  • Marius Enachescu,
  • Liana Anicai and
  • Cecilia Cristea

17 June 2020

Despite the fact that the electrochemical biosensors based on glucose oxidase represent the golden standard for the management of diabetes, the elaboration of nonenzymatic sensors became extensively studied as an out-of-the-box concept that aims to s...

  • Article
  • Open Access
4 Citations
2,883 Views
18 Pages

Combined Manufacturing Process of Copper Electrodes for Micro Texturing Applications (AMSME)

  • Carlos J. Sánchez,
  • Pedro M. Hernández,
  • María D. Martínez,
  • María D. Marrero and
  • Jorge Salguero

12 May 2021

Surface texturing has brought significant improvements in the functional properties of parts and components. Sinker electro discharge machining (SEDM) is one of the processes which generates great texturing results at different scale. An electrode is...

  • Article
  • Open Access
31 Citations
5,899 Views
17 Pages

Research on the Methods for the Mass Production of Multi-Scale Organs-On-Chips

  • Andrés Díaz Lantada,
  • Wilhelm Pfleging,
  • Heino Besser,
  • Markus Guttmann,
  • Markus Wissmann,
  • Klaus Plewa,
  • Peter Smyrek,
  • Volker Piotter and
  • Josefa Predestinación García-Ruíz

7 November 2018

The success of labs- and organs-on-chips as transformative technologies in the biomedical arena relies on our capacity of solving some current challenges related to their design, modeling, manufacturability, and usability. Among present needs for the...

  • Article
  • Open Access
4 Citations
2,773 Views
13 Pages

22 January 2020

With the increase of working frequency, the feature size of a corrugated horn will be greatly reduced, causing challenges for fabrication. This paper investigated wire electrochemical micromachining (WECMM) of aluminum rings for assembly of a mandrel...

  • Article
  • Open Access
39 Citations
8,445 Views
10 Pages

PEEK Primary Crowns with Cobalt-Chromium, Zirconia and Galvanic Secondary Crowns with Different Tapers—A Comparison of Retention Forces

  • Veronika Stock,
  • Patrick R. Schmidlin,
  • Susanne Merk,
  • Christina Wagner,
  • Malgorzata Roos,
  • Marlis Eichberger and
  • Bogna Stawarczyk

10 March 2016

In prosthetic dentistry, double crown systems have proved their suitability as retainers for removable partial dentures. However, investigations in this context, regarding polyetheretherketone, are scarce. Therefore, the aim of this study was to test...

  • Article
  • Open Access
3 Citations
2,176 Views
18 Pages

Precision Manufacturing in China of Replication Mandrels for Ni-Based Monolithic Wolter-I X-ray Mirror Mandrels

  • Jiadai Xue,
  • Bo Wang,
  • Qiuyan Liao,
  • Kaiji Wu,
  • Yutao Liu,
  • Yangong Wu,
  • Wentao Chen,
  • Zheng Qiao,
  • Yuan Jin and
  • Yong Chen
  • + 4 authors

15 October 2024

The X-ray satellite “Einstein Probe” of the Chinese Academy of Sciences (CAS) was successfully launched on 9 January 2024 at 15:03 Beijing Time from the Xichang Satellite Launch Center in China with a “Long March-2C” rocket. T...

  • Review
  • Open Access
550 Citations
32,733 Views
21 Pages

29 June 2011

During the last decade, biodegradable metallic stents have been developed and investigated as alternatives for the currently-used permanent cardiovascular stents. Degradable metallic materials could potentially replace corrosion-resistant metals curr...

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