Search Results (232)

The development of multifunctional conductive hydrogels with rapid self-healing capabilities and powerful sensing functions is crucial for advancing wearable electronics. This study designed and prepared a polyvinyl alcohol (PVA)–borax hydrogel incorporating carbon nanotubes (CNTs) and biomass carbon nanospheres (CNPs) as dual-carbon fillers. This hydrogel exhibits excellent conductivity, mechanical flexibility, and self-recovery properties. Serving as a highly sensitive piezoresistive sensor, it efficiently converts mechanical stimuli into reliable electrical signals. Sensing tests demonstrate that the CNT/CNP/PVA–borax hydrogel sensor possesses an extremely fast response time (88 ms) and rapid recovery time (88 ms), enabling the detection of subtle and rapid human motions. Furthermore, the hydrogel sensor also exhibits outstanding cyclic stability, maintaining stable signal output throughout continuous loading–unloading cycles exceeding 3200 repetitions. The hydrogel sensor’s characteristics, including rapid self-healing, fast-sensing response/recovery, and high fatigue resistance, make the CNT/CNP/PVA–borax conductive hydrogel an ideal choice for multifunctional wearable sensors. It successfully monitored various human motions. This study provides a promising strategy for high-performance self-healing sensing devices, suitable for next-generation wearable health monitoring and human–machine interaction systems. Full article

This paper presents a comparative study examining the effects of carbon nanotubes (CNTs) and expanded graphite (EG) on the thermal, mechanical, morphological, electrical, and piezoresistive properties of poly(ethylene-co-methacrylic acid) (EMAA) nanocomposites. To this end, different amounts of carbonaceous fillers (EG and CNTs separately) were added to the EMAA thermoplastic matrix, and the relative electrical percolation thresholds (EPTs) were determined. The effect of filler concentration on thermo-oxidative degradation and the EMAA crystallinity was investigated via thermogravimetric analysis (TGA) and differential scanning calorimetry (DSC), respectively. Dynamic mechanical analysis (DMA) demonstrated that both fillers enhance the Young’s and storage moduli, as well as the glass transition temperature, with a greater improvement for the bidimensional nanofiller, most likely due to the cumulative effect of more extensive EG-matrix interactions. In tensile tests, a very relevant difference was detected in the Gauge Factor (G.F.) and the elongation at break of the two typologies of nanocomposites. The G.F. of EMAA 10% CNT and EMAA 15% EG were found to be 0.5 ± 0.08 and 165 ± 14, respectively, while elongation at break was about 68% for EMAA 10% CNT and 8% for EMAA 15% EG. Emission Scanning Electron Microscopy (FESEM) and Tunneling Atomic Force Microscopy (TUNA) have contributed to explaining the differences between EG- and CNT-based nanocomposites from a morphological point of view, underlying the pivotal role of the filler aspect ratio and its structural features in determining different mechanical and piezoresistive performance. The comprehensive analysis of EMAA-EG and EMAA-CNT nanocomposites provides a guide for selecting the best self-sensing system for the specific application. More specifically, EMAA-CNT nanocomposites with high elongation at break and lower sensitivity to small strains are suitable for movement sensors in the soft robotic field, where high deformation has to be detected. On the other hand, the high sensitivity at a low strain of EMAA-EG systems makes them suitable for integrated sensors in more rigid composite structures, such as aeronautical and automotive components or wind turbines. Full article

Carbon nanotubes (CNTs) have emerged as pivotal nanomaterials in sensing technologies owing to their unique structural, electrical, and mechanical properties. Their high aspect ratio, exceptional surface area, excellent electrical conductivity, and chemical tunability enable superior sensitivity and rapid response in various sensor platforms. This review presents a comprehensive overview of recent advancements in CNT-based sensors, encompassing both single-walled (SWCNTs) and multi-walled carbon nanotubes (MWCNTs). We discuss their functional roles in diverse sensing applications, including gas sensing, chemical detection, biosensing, and pressure/strain monitoring. Particular emphasis is placed on the mechanisms of sensing, such as changes in electrical conductivity, surface adsorption phenomena, molecular recognition, and piezoresistive effects. Furthermore, we explore strategies for enhancing sensitivity and selectivity through surface functionalization, hybrid material integration, and nanostructuring. The manuscript also covers the challenges of reproducibility, selectivity, and scalability that hinder commercial deployment. In addition, emerging directions such as flexible and wearable CNT-based sensors, and their role in real-time environmental, biomedical, and structural health monitoring systems, are critically analyzed. By outlining both current progress and existing limitations, this review underscores the transformative potential of CNTs in the design of next-generation sensing technologies across interdisciplinary domains. Full article

The current effect of passive devices is crucial for device testing. The current effect of a suspended graphene pressure sensor in the range of 0–2 mA is studied in this paper. The results show that the resistance of graphene films and the piezoresistive effect of devices exhibit stable performance within the current threshold range of 400 μA and 300 μA, respectively. Auger electron spectroscopy and Raman spectroscopy tests indicate that the resistance of graphene increases first and then decreases at high current intensity, resulting from the electrostatic adsorption of oxygen atoms in the initial phase of electrification and the Joule-induced desorption in the later phase. This study presents guiding significance for the electrical testing of suspended graphene devices. Full article

On-chip optical accelerometers can be a promising alternative to capacitive, piezo-resistive, and piezo-electric accelerometers in some applications due to their immunity to electromagnetic interference and high sensitivity, which allow for robust operation in electromagnetically noisy environments. This paper focuses on the characterization of an easy-to-fabricate tri-axial fiber-free optical MEMS accelerometer, which employs a simple assembly consisting of a light emitting diode (LED), a quadrant photodetector (QPD), and a suspended proof mass, measuring acceleration through light power modulation. This configuration enables simple readout circuitry without the need for complex digital signal processing (DSP). Performance modeling was conducted to simulate the LED’s irradiance profile and its interaction with the proof mass and QPD. Additionally, experimental tests were performed to measure the device’s mechanical sensitivity and validate the mechanical model. Lateral mechanical sensitivity is obtained with acceptable discrepancy from that obtained from FEA simulations. This work consolidates the performance of the design adapted and demonstrates the accelerometer’s feasibility for practical applications. Full article

In recent years, flexible piezoresistive sensors based on polydimethylsiloxane (PDMS) matrix materials have developed rapidly, showing broad application prospects in fields such as human motion monitoring, electronic skin, and intelligent robotics. However, achieving a balance between structural durability and fabrication simplicity remains challenging. Traditional methods for preparing PDMS flexible substrates with high porosity and high stability often require complex, costly processes. Breaking through the constraints of conventional material systems, this study innovatively combines the high elasticity of polydimethylsiloxane (PDMS) with the stochastically distributed porous topology of a sponge-derived biotemplate through biomimetic templating replication technology, fabricating a heterogeneous composite system with an architecturally asymmetric spatial network. After 5000 loading cycles, uncoated samples experienced a thickness reduction of 7.0 mm, while PDMS-coated samples showed minimal thickness changes (2.0–3.0 mm), positively correlated with curing agent content (5:1 to 20:1). The 5:1 ratio sample demonstrated exceptional mechanical stability. As evidenced, the PDMS film-encapsulated architecturally asymmetric spatial network demonstrates superior stress dissipation efficacy, effectively mitigating stress concentration phenomena inherent to symmetric configurations that induce matrix fracture, thereby achieving optimal mechanical stability. Compared to the pre-test resistance distribution of 10–248 Ω, after 5000 cyclic loading cycles, the uncoated samples exhibited a narrowed resistance range of 10–50 Ω, while PDMS-coated samples maintained a broader resistance range (10–240 Ω) as the curing agent ratio increased (from 20:1 to 5:1), demonstrating that increasing the curing agent ratio helps maintain conductive network stability. The 5:1 ratio sample displayed the lowest resistance variation rate attenuation—only 3% after 5000 cycles (vs. 80% for uncoated samples)—and consistently minimal attenuation at all stages, validating superior electrical stability. Under 0–6 kPa pressure, the 5:1 ratio device maintained a linear sensitivity of 0.157 kPa⁻¹, outperforming some existing works. Human motion monitoring experiments further confirmed its reliable signal output. Furthermore, the architecturally asymmetric spatial network of the device enables superior conformability to complex curvilinear geometries, leveraging its structural anisotropy to achieve seamless interfacial adaptation. By synergistically optimizing material composition and structural design, this study provides a novel technical method for developing highly durable flexible electronic devices. Full article

To investigate the energy transfer mechanisms during the micro-explosive initiator-driven flyer process and to guide the performance evaluation of micro-sized charges and the structural design of micro-initiators, a combined approach of numerical simulations and experimental tests was employed to study the detonation process of copper-based azide micro-charges driving a flyer. The output pressure and detonation velocity of the copper-based azide micro-charge were measured using the manganese–copper piezoresistive method and electrical probe technique, and the corresponding JWL equation of the state parameters was subsequently fitted. A simulation model for the micro-charge-driven flyer was established and validated using Photonic Doppler Velocimetry (PDV), and the influence of charge conditions, structural parameters, and other factors on the flyer velocity and morphology was investigated. The results indicate that the flyer velocity decreases as its thickness increases, whereas the specific kinetic energy of the flyer initially increases and then decreases with increasing thickness. The optimal flyer thickness was found to be in the range of 30 to 70 μm. The flyer velocity increases with the density and height of the micro-charge; however, when the micro-charge density exceeds a certain threshold, the flyer velocity decreases. The flyer velocity exhibits an exponential decline as the diameter of the acceleration chamber increases, whereas it shows a slight increase with the increase in the length of the acceleration chamber. The diameter of the acceleration chamber should not exceed the charge diameter and must be no smaller than the critical diameter required for detonation initiation of the underlying charge. The use of a multi-layer accelerating chamber structure leads to a slight reduction in flyer velocity and further increases in the transmission hole diameter while having no significant impact on the flyer velocity. Full article

The present article investigates the effect of superplasticizer and graphene nanoplatelet addition on the flexural and electrical behaviour of nanocomposites for applications related to the restoration/conservation of Cultural Heritage Monuments in laboratory scale. Graphene nanoplatelets’ addition is used to transform the matrix into a piezo-resistive self-sensor by efficiently dispersing electrically conductive graphene nanoplatelets (GnPs) in the material matrix to create electrically conductive paths. Nevertheless, the appropriate dispersion is difficult to be achieved as the GnPs tend to agglomerate due to Van der Waals forces. To this end, the effect of the addition of carboxyl-based superplasticizer (SP) is proposed in the present investigation to efficiently disperse the GnPs in the water mix of the binders. Five (5) different ratios of SP per GnPs addition were examined. The GnPs concentration was chosen to be within the range of 0.05 to 1.50 wt.% of the binder. The same ultrasonic energy was applied in all of the suspensions to further aid the dispersion process. The incorporation of graphene nanoplatelets at low concentrations (0.15 wt.%) significantly increases flexural strength when added in equal quantity to superplasticizer (SP1 series). The SP addition at higher concentrations does not enhance the mechanical properties through effective dispersion of the GnPs. Additionally, a correlation was established between the electrical resistivity (ρ) values of the produced nanocomposites and the modulus of elasticity as a function of the GnPs concentration. The functional correlation between these parameters was also confirmed by linear regression analysis, resulting from the experimental data fitting. Finally, the acoustic emission (AE) can effectively capture damage evolution in such lime-based composites, while the emitted cumulative energy rises as the GnPs concentration is increased. Full article

In the present work, we provide the development results of highly efficient conductive biopolymer composite films with potential use as piezoresistive sensors. Natural isotactic biopolymer poly(3-hydroxybutyrate-co-3-hydroxyvalerate) (PHBV) was selected as the primary biopolymer material. To reduce the crystallinity and improve the processability of PHBV, the synthetic atactic (R,S)poly-3-hydroxybutyrate ((R,S)-PHB) polyester was blended with the semicrystalline PHBV biopolyester. Graphene nanomaterials with different structures, comprising crude multi-walled carbon nanotubes (MWCNTs), oxidatively functionalized multi-walled carbon nanotubes (ox-MWCNTs) and graphene nanoplatelets (GNPs), were proposed as electroactive fillers. The preparation of the composites was based on a simplified solvent casting method and the conductive graphene fillers were dispersed into the biopolyester matrix without any further routines. As a result of the optimization, a PHBV/((R,S)-PHB) mass ratio of 70:30 was found to be the most promising composition to obtain composite films with the expected mechanical characteristics. The influence of graphene filler structure on the degree of crystallinity, viscoelastic, electrical, and piezoresistive properties obtained for of the composites was determined. The lowest PHBV/PHB matrix crystallinities of 37% (DSC) and 39% (XRD) were recorded for the composite with 1% ox-MWCNTs and 1% GNPs. The most promising piezoresistive responses were noted for composites filled simultaneously with 1% GNPs and 1% ox-MWCNTs or MWCNTs. However, a 1.5% deformation and recovery did not affect the initial conductivity of the PHBV/(R,S)-PHB +1%MWCNTs+1%GNP system (9 × 10⁻⁵ S/cm), while for the system with oxidized carbon nanotubes, the resistance increases by approximately 0.2% in relation to the initial value (8 × 10⁻⁶ S/cm). Full article

In recent years, there has been a growing interest in and research efforts enabling the use of composite conductive 3D-printing filaments in material extrusion additive manufacturing processes, which can bestow novel and distinctive functions onto 3D-printed components. These composite filaments, in general blending a thermoplastic with carbon-based materials, open up new research and development avenues in electronics and sensors. Additionally, by exploring the underlying piezoresistivity of conductive filaments, they also enable the creation of novel structural components possessing integrated (intrinsic) self-sensing capabilities that can be effectively employed in structural health monitoring of critical components. However, piezoresistivity features require measuring the electrical resistance of structures made with these conductive filaments, which might be hard, especially when measuring small changes in resistance caused by mechanical loads on the component. The goal of this study is to compare the two- and four-probe methods for measuring the electrical resistance of 3D-printed parts and to look at how different types of electrical contacts and bonding may affect electrical resistivity measurement and self-sensing capabilities. The research is conducted on 3D-printed specimens using a conductive composite PLA (polylactic acid) filament from Protopasta. The efficiency of each method and the influence of the bonding and electrodes on the measurements are experimentally analyzed and discussed. Our experiments reveal that the four-probe method consistently yields resistivity values between 15.35 and 16.38 $\mathrm{\Omega }·$cm, while the two-probe method produces significantly higher values (up to 52.92–62.37 $\mathrm{\Omega }·$cm), underscoring the impact of wire and contact resistances on measurement accuracy. Full article

Graphene-based textile pressure sensors are emerging as promising candidates for wearable sensing applications due to their high sensitivity, mechanical flexibility, and low energy consumption. This study investigates the design, fabrication, and electromechanical behaviour of graphene-coated nonwoven textile-based piezoresistive pressure sensors, focusing on the impact of different electrode materials and fabrication techniques. Three distinct sensor fabrication methods—drop casting, electrospinning, and electro-spraying—were employed to impregnate graphene onto nonwoven textile substrates, with silver-coated textile electrodes integrated to enhance conductivity. The fabricated sensors were characterised for their morphology (SEM), chemical composition (FTIR), and electromechanical response under cyclic compressive loading. The results indicate that the drop-cast sensors exhibited the lowest initial resistance (~0.15 kΩ) and highest sensitivity (10.5 kPa⁻¹) due to their higher graphene content and superior electrical connectivity. Electro-spun and electro-sprayed sensors demonstrated increased porosity and greater resistance fluctuations, highlighting the role of fabrication methods in sensor performance. Additionally, the silver-coated knitted electrodes provided the most stable electrical response, while spun-bonded and powder-bonded nonwoven electrodes exhibited higher hysteresis and resistance drift. These findings offer valuable insights into the optimisation of graphene-based textile pressure sensors for wearable health monitoring and smart textile applications, paving the way for scalable, low-power sensing solutions. Full article

Flexible tactile sensors are widely used in aerospace, medical and health monitoring, electronic skin, human–computer interaction, and other fields due to their unique advantages, thus becoming a research hotspot. The goal is to develop a flexible tactile sensor characterized by outstanding sensitivity, extensive detection range and linearity, elevated spatial resolution, and commendable adaptability. Among several strategies like capacitive, piezoresistive, and triboelectric tactile sensors, etc., we focus on piezoelectric tactile sensors because of their self-powered nature, high sensitivity, and quick response time. These sensors can respond to a wide range of dynamic mechanical stimuli and turn them into measurable electrical signals. This makes it possible to accurately detect objects, including their shapes and textures, and for them to sense touch in real time. This work encapsulates current advancements in flexible piezoelectric tactile sensors, focusing on enhanced material properties, optimized structural design, improved fabrication techniques, and broadened application domains. We outline the challenges facing piezoelectric tactile sensors to provide inspiration and guidance for their future development. Full article

The key equipment for performing aerodynamic testing of objects, such as road and railway vehicles, aircraft, and wind turbines, as well as stationary objects such as bridges and buildings, are multichannel pressure measurement instruments (pressure scanners). These instruments are typically based on arrays of separate pressure sensors built in an enclosure that also contains temperature sensors used for temperature compensation. However, there are significant limitations to such a construction, especially when increasing requirements in terms of miniaturization, the number of pressure channels, and high measurement performance must be met at the same time. In this paper, we present the development and realization of an innovative MEMS multisensor chip, which is designed with the intention of overcoming these limitations. The chip has four MEMS piezoresistive pressure-sensing elements and two resistive temperature-sensing elements, which are all monolithically integrated, enabling better sensor matching and thermal coupling while providing a high number of pressure channels per unit area. The main steps of chip development are preliminary chip design, numerical simulations of the chip’s mechanical behavior when exposed to the measured pressure, final chip design, fabrication processes (photolithography, thermal oxidation, diffusion, layer deposition, micromachining, anodic bonding, and wafer dicing), and electrical testing. Full article

Flexible, wearable, piezoresistive sensors have significant potential for applications in wearable electronics and electronic skin fields due to their simple structure and durability. Highly sensitive, flexible, piezoresistive sensors with the ability to monitor laryngeal articulatory vibration supply a new, more comfortable and versatile way to aid communication for people with speech disorders. Here, we present a piezoresistive sensor with a novel microstructure that combines insulating and conductive properties. The microstructure has insulating polystyrene (PS) microspheres sandwiched between a graphene oxide (GO) film and a metallic nanocopper-graphene oxide (n-Cu/GO) film. The piezoresistive performance of the sensor can be modulated by controlling the size of the PS microspheres and doping degree of the copper nanoparticles. The sensor demonstrates a high sensitivity of 232.5 kPa⁻¹ in a low-pressure range of 0 to 0.2 kPa, with a fast response of 45 ms and a recovery time of 36 ms, while also exhibiting excellent stability. The piezoresistive performance converts subtle laryngeal articulatory vibration into a stable, regular electrical signal; in addition, there is excellent real-time monitoring capability of human joint movements. This work provides a new idea for the development of wearable electronic devices, healthcare, and other fields. Full article

A novel piezoresistive cantilever microprobe (PCM) with an integrated electrothermal or piezoelectric actuator has been designed to replace current commercial PCMs, which require external actuators to perform contact-resonance imaging (CRI) of workpieces and avoid unwanted “forest of peaks” observed at large travel speed in the millimeter-per-second range. Initially, a PCM with integrated resistors for electrothermal actuation (ETA) was designed, built, and tested. Here, the ETA can be performed with a piezoresistive Wheatstone bridge, which converts mechanical strain into electrical signals by boron diffusion in order to simplify the production process. Moreover, a new substrate contact has been added in the new design for an AC voltage supply for the Wheatstone bridge to reduce parasitic signal influence via the EAM (Electromechanical Amplitude Modulation) in our homemade CRI system. Measurements on a bulk Al sample show the expected force dependence of the CR frequency. Meanwhile, fitting of the measured contact-resonance spectra was applied based on a Fano-type line shape to reveal the material-specific signature of a single harmonic resonator. However, noise is greatly increased with the bending mode and contact force increasing on viscoelastic samples. Then, to avoid unspecific peaks remaining in the spectra of soft samples, cantilevers with integrated piezoelectric actuators (PEAs) were designed. The numbers and positions of the actuators were optimized for specific CR vibration modes using analytical modeling of the cantilever bending based on the transfer-matrix method and Hertzian contact mechanics. To confirm the design of the PCM with a PEA, finite element analysis (FEA) of CR probing of a sample with a Young’s modulus of 10 GPa was performed. Close agreement was achieved by Fano-type line shape fitting of amplitude and phase of the first four vertical bending modes of the cantilever. As an important structure of the PCM with a PEA, the piezoresistive Wheatstone bridge had to have suitable doping parameters adapted to the boundary conditions of the manufacturing process of the newly designed PCM. Full article