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Search Results (825)

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Keywords = e-Textile

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16 pages, 2537 KB  
Article
Recycling of Polypropylene with Vitamin E Additives: Rheological Properties and Mechanical Characteristics
by Gulbarshin Shambilova, Alexander Korshunov, Markel Vinogradov, Zhanar Kadasheva, Rinat Iskakov, Altynay Kalauova, Georgy Makarov, Danagul Kalimanova and Sergey Legkov
Processes 2025, 13(12), 3923; https://doi.org/10.3390/pr13123923 - 4 Dec 2025
Abstract
Polypropylene (PP) is a highly sought-after synthetic polymer. Due to its properties, it has wide applications in a number of industries. One-dimensional molded materials (fibers and strands) are widely used in the textile and construction sectors. Concrete reinforcing using PP fiber is an [...] Read more.
Polypropylene (PP) is a highly sought-after synthetic polymer. Due to its properties, it has wide applications in a number of industries. One-dimensional molded materials (fibers and strands) are widely used in the textile and construction sectors. Concrete reinforcing using PP fiber is an intriguing use in construction. Fiber can be provided in two forms: fine fibers (microfiber) and extrudates (macrofiber). The macrofiber has a length of up to 60 mm and a thickness of up to 300 microns. The aim of the work was to obtain PP-based macrofibers from recycled polymer using the natural antioxidant tocopherol. The initial polymer is used to produce the fiber, whereas, in this work, it is proposed to use a secondary PP. Vitamin E, a natural antioxidant, was added to the system to stabilize the melts. It has been demonstrated that adding up to 0.5% Vitamin E reduces the heat degradation of the polymer and yields melts with the appropriate viscoelastic characteristics. Rheological data was used to determine the fiber’s formability window. Macrofibers were derived from melts with varying histories. Their structure was investigated using X-ray structural analysis and IR spectroscopy, and their mechanical characteristics were assessed. Full article
(This article belongs to the Special Issue Women’s Special Issue Series: Processes)
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16 pages, 4105 KB  
Article
Reutilizing Flavonoids from Agricultural By-Products for In Situ Generation and Immobilization of AgNPs on Silk Towards Coloration, Antimicrobial and Anti-UV Functions
by Wei Chen, Yijie Yue, Xiaoqi Zhou, Jingyu Sun, Leyang Chen, Xiaoyan Hu and Yuyang Zhou
Materials 2025, 18(23), 5409; https://doi.org/10.3390/ma18235409 - 30 Nov 2025
Viewed by 101
Abstract
The utilization of agro-byproducts for textile dyeing and finishing is strongly suggested to meet sustainability and cost-efficiency objectives. Despite recently proliferating studies, three major issues hinder the industrialization of such a technique: identifying reasonable bio-resources, ensuring compatibility between agro-byproducts and textile substrates, and [...] Read more.
The utilization of agro-byproducts for textile dyeing and finishing is strongly suggested to meet sustainability and cost-efficiency objectives. Despite recently proliferating studies, three major issues hinder the industrialization of such a technique: identifying reasonable bio-resources, ensuring compatibility between agro-byproducts and textile substrates, and achieving satisfactory color depth, functionality, and durability. This research introduces an approach that forms and fixes silver nanoparticles (AgNPs) on silk using three representative flavonoids (FLs)—Quercetin (QUE), Baicalin (BAI), and Rutin (RUT)—through a single-step in situ bio-reduction. Results demonstrate that FLs-synthesized AgNPs@silk generates attractive spectra of hues, varying from pale cream-brown to deep golden-brown. Using an equivalent quantity of FLs, the color intensity of silk descends in QUE-Ag@silk > BAI-Ag@silk > RUR-Ag@silk, due to the decreasing reactivity and binding affinity of FLs to silk. SEM reveals uniformly distributed spherical AgNPs in dimensions between 20 and 40 nm on silk and the dimension inversely correlates with FLs concentration while being directly proportional to silver nitrate. The modified silk exhibits remarkable antimicrobial performance (>98% pathogen elimination) and exceptional wash resistance (>90% reduction both of E. coli and S. aureus after ten cycles of washing). Additionally, the FLs-synthesized AgNPs provide silk with superior UV shielding capability. This study stems from environmental awareness and sustainable production of AgNPs by FLs, ready for developing hygienic and therapeutic textile materials. Full article
(This article belongs to the Special Issue Functional Textiles: Fabrication, Processing and Applications)
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24 pages, 9753 KB  
Article
Influence of Pretreatments on the Conductivity of Flexographic Printed Electronics on Flexible Substrates
by Rocío Silvestre, Raúl Llinares Llopis, Cristian Ariel Olguín Pinatti, Josué Ferri, Ignacio Montava and Eva Bou-Belda
Polymers 2025, 17(23), 3191; https://doi.org/10.3390/polym17233191 - 29 Nov 2025
Viewed by 267
Abstract
The development of electronic textiles (e-textiles) has advanced significantly thanks to the integration of printing technologies such as flexography, which enables the efficient and reproducible production of conductive circuits on fabrics. This study evaluates the impact of different surface pretreatments (hydrophobic and oleophobic) [...] Read more.
The development of electronic textiles (e-textiles) has advanced significantly thanks to the integration of printing technologies such as flexography, which enables the efficient and reproducible production of conductive circuits on fabrics. This study evaluates the impact of different surface pretreatments (hydrophobic and oleophobic) on the electrical conductivity of flexographically printed circuits on a variety of polyester textile substrates. Key parameters such as grammage, fabric type and surface uniformity are analyzed using stereomicroscopy and profilometry techniques to characterize conductive ink distribution. The results demonstrate that oleophobic pretreatment is more effective at reducing the resulting electrical resistance, promoting better ink adhesion and distribution. Among the fabrics with the best results, those with a more regular and compact structure, such as 15 thread/cm and 666.7 dtex polyester taffeta, show homogeneous ink coverage and the lowest electrical resistance (∼0.5 Ω/cm) compared to more irregular fabrics with discontinuities and higher resistance. The results show that uniformity in ink distribution, assessed by profilometry and color analysis, directly correlates with low electrical resistance. It can be concluded that the combination of a regular and compact textile structure, an adequate surface pretreatment, and a printing direction of the circuit pattern aligned with the weft permits optimizing the conductivity and quality of e-textiles produced by flexography. Full article
(This article belongs to the Special Issue Polymer-Based Flexible Materials, 3rd Edition)
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35 pages, 3463 KB  
Review
Smart and Sustainable: A Global Review of Smart Textiles, IoT Integration, and Human-Centric Design
by Aftab Ahmed, Ehtisham ul Hasan and Seif-El-Islam Hasseni
Sensors 2025, 25(23), 7267; https://doi.org/10.3390/s25237267 - 28 Nov 2025
Viewed by 186
Abstract
Smart textiles are emerging as transformative modern textiles in which sensing, actuation, and communication are directly embedded into textiles, extending their role far beyond passive wearables. This review presents a comprehensive analysis of the convergence between smart textiles, the Internet of Things (IoT), [...] Read more.
Smart textiles are emerging as transformative modern textiles in which sensing, actuation, and communication are directly embedded into textiles, extending their role far beyond passive wearables. This review presents a comprehensive analysis of the convergence between smart textiles, the Internet of Things (IoT), and human-centric design, with sustainability as a guiding principle. We examine recent advances in conductive fibers, textile-based sensors, and communication protocols, while emphasizing user comfort, unobtrusiveness, and ecological responsibility. Key breakthroughs, such as silk fibroin ionic touch screens (SFITS), illustrate the potential of biodegradable and high-performance interfaces that reduce electronic waste and enable seamless human–computer interaction. The paper highlights cross-sector applications ranging from healthcare and sports to defense, fashion, and robotics, where IoT-enabled textiles deliver real-time monitoring, predictive analytics, and adaptive feedback. The review also focuses on sustainability challenges, including energy-intensive manufacturing and e-waste generation, and reviews ongoing strategies such as biodegradable polymers, modular architectures, and design-for-disassembly approaches. Furthermore, to identify future research priorities in AI-integrated “textile brains,” self-healing materials, bio-integrated systems, and standardized safety and ethical frameworks are also visited. Taken together, this review emphasizes the pivotal role of smart textiles as a cornerstone of next-generation wearable technology, with the potential to enhance human well-being while advancing global sustainability goals. Full article
(This article belongs to the Special Issue Feature Review Papers in Intelligent Sensors)
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15 pages, 1587 KB  
Article
Multifunctional MXene/GO/rGO-Textile Flexible Sensor with Outstanding Electrothermal and Strain-Sensing Performance for Wearable Applications
by Rongjie Zeng, Han Zhang, Jiaqing Huang, Rui Hao, Yuxin Wei, Yige Liu, Xinyue Liao, Birong Pi and Xinghua Hong
Coatings 2025, 15(12), 1381; https://doi.org/10.3390/coatings15121381 - 26 Nov 2025
Viewed by 289
Abstract
To address the inherent limitations of easy oxidation and unstable electrical properties in two-dimensional MXene-based flexible sensors, this study developed a MXene/GO/rGO (reduced graphene oxide) textile-based flexible sensor using a lamination method and in situ steam reduction technology. The sensor was constructed on [...] Read more.
To address the inherent limitations of easy oxidation and unstable electrical properties in two-dimensional MXene-based flexible sensors, this study developed a MXene/GO/rGO (reduced graphene oxide) textile-based flexible sensor using a lamination method and in situ steam reduction technology. The sensor was constructed on a high-elasticity knitted polyester fabric, with MXene as the primary conductive layer, graphene oxide (GO) as the adhesive layer, and reduced graphene oxide (rGO) as the protective encapsulation surface layer. The tensile strain-sensing and electrothermal properties of the resulting e-textile were systematically characterized. The MXene/GO/rGO textile demonstrated outstanding electrical and mechanical performance, achieving a conductivity of 39.7 S·m−1, a gauge factors ranging from –3 to –1.6, and a controllable electrothermal heating range from 43 °C to 85 °C under currents of 0.02–0.05 A. Experimental results demonstrated that under applied currents of 0.02, 0.03, 0.04, and 0.05 A, the fabric reached temperatures of 43, 56, 73, and 85 °C, respectively, and remained constant over extended periods. In terms of strain sensing, the sensor exhibited a short response time (65 ms), high discriminability for different strain levels and stretching rates, and a consistent relative resistance change (ΔR/R0) under various stretching speeds (0.5, 1, 2, 4, and 6 mm/s). Compared with sensors based on a single conductive material, the MXene/GO/rGO polyester fabric sensor shows superior electrothermal and strain-sensing performance, indicating promising potential for applications in intelligent wearable textiles such as medical thermal therapy, sports monitoring, and health management. Full article
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15 pages, 2839 KB  
Article
Smart e-Textile Singlet Prototype and Concept: Multi Sensor Sensing for Geriatric Monitoring
by Tobias Steinmetzer, Florian Wieczorek, Anselm Naake, Peter Wolf, Alexander Braun and Sven Michel
Bioengineering 2025, 12(11), 1275; https://doi.org/10.3390/bioengineering12111275 - 20 Nov 2025
Viewed by 672
Abstract
This paper explores the development of a Smart e-Textile Singlet designed to enhance geriatric care through continuous monitoring of vital health parameters. The proposed garment integrates various sensors to measure core body temperature, blood oxygen saturation, respiration rate, blood pressure, pulse, electrocardiogram (ECG), [...] Read more.
This paper explores the development of a Smart e-Textile Singlet designed to enhance geriatric care through continuous monitoring of vital health parameters. The proposed garment integrates various sensors to measure core body temperature, blood oxygen saturation, respiration rate, blood pressure, pulse, electrocardiogram (ECG), activity level, and risk of falls. Leveraging advanced technologies such as inertial measurement unit (IMU) sensors, thermoelectric materials, and piezoelectric fibers, the e-textile ensures both functionality and sustainability. Additionally, artificial intelligence algorithms are employed to provide near-real-time feedback and early warnings, significantly improving health management for elderly individuals. This innovative approach not only promotes autonomy and well-being among the elderly but also alleviates the workload of healthcare providers. The Smart e-Textile Singlet represents a multi-sensor solution by offering a holistic monitoring system. Full article
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23 pages, 8011 KB  
Article
Valorization of Aronia melanocarpa Pomace: A Sustainable Source of Bioactive Compounds for Developing Colored Healthcare Textiles, Biomedical Hydrogels, and Green Corrosion Inhibitor
by Vukašin Ugrinović, Anđela Simović, Marija Ćorović, Katarina Mihajlovski, Jelena Lađarević, Jelena Bajat and Aleksandra Ivanovska
Sustain. Chem. 2025, 6(4), 46; https://doi.org/10.3390/suschem6040046 - 19 Nov 2025
Viewed by 308
Abstract
This interdisciplinary study explores the potential of bioactive compounds from Aronia melanocarpa pomace, a juice industry by-product. The ethanol extract of the pomace was analyzed using HPLC, revealing key polyphenolic acids and anthocyanins. The extract exhibited outstanding antioxidant activity (100% as measured by [...] Read more.
This interdisciplinary study explores the potential of bioactive compounds from Aronia melanocarpa pomace, a juice industry by-product. The ethanol extract of the pomace was analyzed using HPLC, revealing key polyphenolic acids and anthocyanins. The extract exhibited outstanding antioxidant activity (100% as measured by the ABTS assay and 98.23% as measured by the DPPH assay) and >99% antibacterial efficacy against E. coli and S. aureus. This bioactive extract was utilized in a one-step process to dye and functionalize textiles (wool, silk, cellulose acetate, cotton, and viscose), with cotton and viscose suited for colored disposable bioactive textiles, particularly protective healthcare textiles, due to strong antioxidant (>97% as measured by the ABTS assay and >76% as measured by the DPPH assay) and antibacterial (>75% for E. coli and >80% for S. aureus) properties. The aronia pomace extract was also incorporated into newly synthesized starch/gelatin hydrogels with a compression modulus of 0.041–0.127 MPa and equilibrium swelling ratios of 3.33–4.26 g/g. Functionalized hydrogels demonstrated over 99% ABTS antioxidant activity, while the antibacterial efficacy against E. coli and S. aureus exceeded 70% and 97%, respectively. These properties, combined with the hydrogels’ ability to control the release of extract compounds, make them adequate for wound care applications. The extract’s effectiveness as a green inhibitor for carbon steel, with inhibition efficiency surpassing 94% at a concentration of aronia pomace extract of 100 ppm, was confirmed by electrochemical methods. Moreover, the extract predominantly retards the cathodic reaction. The current research represents the first exploration of alternative and green sustainable technologies for developing novel products based on aronia pomace extract. Full article
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20 pages, 5684 KB  
Article
Near-Field Magnetic Shielding in the Frequency Range from 20 Hz to 100 MHz
by Mihai Bădic, Cristian Morari and Constantin Dumitru
Appl. Sci. 2025, 15(22), 12226; https://doi.org/10.3390/app152212226 - 18 Nov 2025
Viewed by 449
Abstract
This work is part of our larger research activity that has as its ultimate goal the experimental validation of the theoretical predictions regarding the electromagnetic shielding of conductive materials, in the frequency range 20 Hz–18 GHz. The present article deals with electromagnetic shielding [...] Read more.
This work is part of our larger research activity that has as its ultimate goal the experimental validation of the theoretical predictions regarding the electromagnetic shielding of conductive materials, in the frequency range 20 Hz–18 GHz. The present article deals with electromagnetic shielding in the range of 20 Hz to 80 MHz, i.e., in a near, magnetically generated field. For this frequency range, there is currently no normative document or in-depth research regarding the experimental validation of theoretical predictions, so the works published to date do not have an adequate degree of confidence. The paper presents the theoretical basis, i.e., the equations that describe the phenomenology of electromagnetic shielding, equations that are unanimously accepted in the scientific community in the field. The employed methodology and laboratory equipment that allowed obtaining the experimental results are also presented. The main component is an adapted zero gauss chamber with three concentric layers (two of Mu-metal and one of steel). The experimental results are compared with the theoretical ones for analytically calculable materials: copper, aluminum, Monel, and graphite. The agreement of these data validates the experimental method, which can then be used also for materials that are not analytically calculable, like composite materials, multilayer materials, or textiles. Full article
(This article belongs to the Special Issue Electromagnetic Waves: Applications and Challenges)
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35 pages, 13446 KB  
Article
Anisotropic X-Band Microwave Properties of Amine-Functionalized Carbon Fibers Derived from Polyacrylonitrile
by Liudmyla M. Grishchenko, Maksym A. Popov, Hryhorii L. Chumak, Vitaliy E. Diyuk, Viktoriia D. Malovychko, Igor P. Matushko, Volodymyr Yu. Malyshev, Ruslan T. Mariychuk, Olga Yu. Boldyrieva, Oleksandr V. Mischanchuk, Maksym O. Kremenskoy and Vladyslav V. Lisnyak
Textiles 2025, 5(4), 58; https://doi.org/10.3390/textiles5040058 - 14 Nov 2025
Viewed by 354
Abstract
Carbon fibers derived from carbonized and activated polyacrylonitrile (CFPAN) were sequentially brominated and subsequently functionalized with selected primary and secondary amines to engineer a directional electromagnetic (EM) response. Besides bromine incorporation, bromination introduced oxygen-containing surface groups (e.g., carboxyl, lactone), enabling nucleophilic substitution by [...] Read more.
Carbon fibers derived from carbonized and activated polyacrylonitrile (CFPAN) were sequentially brominated and subsequently functionalized with selected primary and secondary amines to engineer a directional electromagnetic (EM) response. Besides bromine incorporation, bromination introduced oxygen-containing surface groups (e.g., carboxyl, lactone), enabling nucleophilic substitution by amines. Surface characterization (SEM-EDS, FTIR ATR) confirmed successful amine grafting, while thermal analysis (TGA, TPD MS) revealed increased weight loss in the 150–450 °C range due to the decomposition of covalently bonded nitrogen- and oxygen-containing moieties, evidencing strong surface functionalization. Microwave characterization in the X-band (8.2–12.4 GHz) demonstrated that functionalization strongly influences the EM response of CFPAN fibers. The measured reflection coefficient varied from −1.0 to −2.5 dB for sulfonylethylenediamine (SuEn)-functionalized fibers and from −2.0 to −4.0 dB for ethylenediamine (En)-treated ones, depending on frequency and fiber orientation. The frequency-averaged absorption coefficient of pure CFPAN amounted to 32–41%, with absorption maxima and minima corresponding to orientations differing by 90°. SuEn modification decreased absorption to 21–35%, while En functionalization enhanced it to 32–51%. Pure CFPAN exhibited the lowest absorption anisotropy (factor 1.28), whereas piperazine- and En-modified samples showed the highest anisotropy (1.57 and 1.59, respectively). Across all compositions, the attenuation constant remained within 1.5–4.5 mm−1. The observed anisotropic behavior is governed primarily by orientation-dependent variations in characteristic impedance and, to a lesser extent, by anisotropic attenuation constants. Such tunable anisotropy is particularly advantageous for EM shielding textiles, where fiber alignment can be tailored to enhance interaction with polarized fields. Among the tested amines, En-functionalized CFPAN exhibited the highest nitrogen content (up to 10.1 at%) and the most significant enhancement in microwave absorption, positioning it as a promising candidate for advanced orientation-sensitive shielding applications. Full article
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13 pages, 3146 KB  
Article
Improved Polymer Membrane for Textile Zinc-Ion Capacitor
by Sheng Yong, Sasikumar Arumugam and Stephen Paul Beeby
Polymers 2025, 17(22), 2995; https://doi.org/10.3390/polym17222995 - 11 Nov 2025
Viewed by 484
Abstract
This work presents the design, fabrication and characterisation of an improved textile energy storage device implemented in a single layer of polyester cotton and silk fabric. To achieve this, the energy storage device has evolved from an electrical double-layer (EDL) supercapacitor to a [...] Read more.
This work presents the design, fabrication and characterisation of an improved textile energy storage device implemented in a single layer of polyester cotton and silk fabric. To achieve this, the energy storage device has evolved from an electrical double-layer (EDL) supercapacitor to a zinc-ion supercapacitor (ZHSC) with an optimised co-polymer membrane containing a polyethene oxide (PEO) additive and a polyvinylidene (PVDF)-based organic electrolyte. The flexible textile ZHSC achieved an areal capacitance of 159.5 mF cm−2 and an energy density of 52.3 µWh cm−2 (increasing by a factor of 4 and 1.8, respectively, on the previous work) with a power density of 0.27 mW cm−2 and good bending stability. Full article
(This article belongs to the Special Issue Polymeric Materials for Next-Generation Energy Storage)
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14 pages, 1729 KB  
Article
Towards Wearable Respiration Monitoring: 1D-CRNN-Based Breathing Detection in Smart Textiles
by Tobias Steinmetzer and Sven Michel
Sensors 2025, 25(22), 6832; https://doi.org/10.3390/s25226832 - 8 Nov 2025
Cited by 1 | Viewed by 487
Abstract
Monitoring respiratory activity is a key indicator of physiological health and an essential component in smart textile systems for unobtrusive vital sign assessment. In this work, we present a one-dimensional convolutional recurrent neural network (1D-CRNN) for automatic classification of breathing activity from inertial [...] Read more.
Monitoring respiratory activity is a key indicator of physiological health and an essential component in smart textile systems for unobtrusive vital sign assessment. In this work, we present a one-dimensional convolutional recurrent neural network (1D-CRNN) for automatic classification of breathing activity from inertial data acquired by a smart e-textile of 59 subjects. The proposed method integrates convolutional layers for local feature extraction with recurrent layers for temporal context modeling, enabling robust segmentation of breathing and noise segments. The model was trained and evaluated using a stratified five-fold cross-validation scheme to account for inter-subject variability and class imbalance. Across different window sizes, the classifier achieved a mean accuracy of 0.88 and an F1-score of 0.92 at a window size of 2000 samples. The best-performing configuration for a single fold, reached an accuracy of 0.995 and an F1-score of 0.99. Furthermore, near-real-time feasibility was demonstrated, with a total processing time—including data loading, classification, segmentation, and visualization—of only 1.76 s for a 250 s measurement, corresponding to more than 100× faster than the recording time. These results indicate that the proposed approach is highly suitable for embedded, on-device inference within wearable systems. Full article
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33 pages, 4556 KB  
Article
A Proposed Systematic Problem Solving Methodology Within Six Sigma Projects Applied for Continuous Improvement of Textile Dyeing Processes
by Dinu-Valentin Gubencu, Ruxandra Andreea Ușurelu and Adelina-Alina Han
Processes 2025, 13(11), 3546; https://doi.org/10.3390/pr13113546 - 4 Nov 2025
Viewed by 515
Abstract
The present paper aims to develop a systematic, prescriptive, and exclusively statistical problem-solving methodology that integrates scientific experimental design methods with the Six Sigma philosophy. This methodology was used for the study and continuous improvement of a direct dyeing process for textile materials. [...] Read more.
The present paper aims to develop a systematic, prescriptive, and exclusively statistical problem-solving methodology that integrates scientific experimental design methods with the Six Sigma philosophy. This methodology was used for the study and continuous improvement of a direct dyeing process for textile materials. In the first stages of the methodology, the process was systematically analyzed; color difference was identified, using rank correlation as the main quality requirement of the customer; and the influence of the electrolyte concentration in the dye bath on this quality characteristic was tested, using analysis of variance. In the subsequent stages, a full factorial experiment was carried out to obtain a mathematical model describing the action of the main selected influence factors on the color difference; response surfaces and constant level curves were plotted to find the optimal settings of these influence factors. It was concluded that cotton fabric provides a more uniform chromatic reproduction, i.e., a lower color difference, compared to linen, and the electrolyte concentration of 20 g/L yielded the most stable chromatic performance for both fiber types. Full article
(This article belongs to the Section Process Control and Monitoring)
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22 pages, 9246 KB  
Article
Structure, Composition and Optical Properties of Thin Films of Copper Sulphide and Bismuth Sulphide Deposited on Various Textiles by the SILAR Method
by Vėja Sruogaitė and Valentina Krylova
Coatings 2025, 15(11), 1266; https://doi.org/10.3390/coatings15111266 - 2 Nov 2025
Viewed by 390
Abstract
The synthesis of thin films in multilayer structures on different textiles is of interest due to their potential use in flexible solar absorber coatings and thin-film solar cells. The aim of the study was to deposit bismuth(III) sulphide and copper(II) sulphide thin films [...] Read more.
The synthesis of thin films in multilayer structures on different textiles is of interest due to their potential use in flexible solar absorber coatings and thin-film solar cells. The aim of the study was to deposit bismuth(III) sulphide and copper(II) sulphide thin films on various textiles at the same time. This was achieved using the sustainable and cost-effective successive ionic layer adsorption and reaction (SILAR) method. The study examined how the elemental distribution, phase composition, crystallinity, surface morphology, and optical features of the resulting films are determined by the intrinsic structure and material makeup of structural textiles. The analysis used data from scanning electron microscopy (SEM), energy dispersive X-ray (EDX) spectroscopy and X-ray diffraction (XRD), as well as ultraviolet-visible (UV-Vis) diffuse reflectance spectroscopy. Depending on the textiles used, the formed films were polycrystalline and rich in copper. According to the findings, the normalised atomic percentages were as follows: Cu, 57.66–68.75%; Bi, 1.19–5.26%; S, 30.06–38.63%. The direct transition optical energy gap values varied from 1.3 to 2.88 eV, while the indirect varied from 0.9 to 2.25 eV, and the refractive index from 1.3 to 1.8. These properties were influenced by the composition of the textiles and the films themselves. These properties directly impact the films’ applications. Full article
(This article belongs to the Special Issue Advances in Coated Fabrics and Textiles)
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18 pages, 1395 KB  
Article
Production of Natural Pigment from Bacillus subtilis KU710517 Using Agro-Industrial Wastes and Application in Dyeing of Wool Fabrics
by K. A. Ahmed, Heba M. El-Hennawi and Hala R. Wehaidy
Processes 2025, 13(11), 3453; https://doi.org/10.3390/pr13113453 - 27 Oct 2025
Viewed by 415
Abstract
A comparative study was performed between some waste materials to assess their ability to produce natural pigment from Bacillus subtilis KU710517 isolated from the marine sponge Pseudoceratina arabica. Bacillus subtilis KU710517 was able to produce a yellowish-brown pigment with wheat bran and [...] Read more.
A comparative study was performed between some waste materials to assess their ability to produce natural pigment from Bacillus subtilis KU710517 isolated from the marine sponge Pseudoceratina arabica. Bacillus subtilis KU710517 was able to produce a yellowish-brown pigment with wheat bran and molokhia stems in both water and synthetic media. Some factors affecting the pigment production by Bacillus subtilis KU710517 were studied. The pigments produced had been assessed for their use in dyeing wool fabrics (at a liquor ratio of 50:1 across various pH levels), and the color strength values of samples were examined. The highest color strength value of dyed wool fabrics was obtained when using water containing 6% molokhia stems (K/S 6.98) for 2 days at pH 9. Also, good fastness properties were obtained with molokhia stems. Therefore, the yellowish-brown pigment produced from Bacillus subtilis KU710517 is highly appropriate for dyeing and printing wool textiles and serves as a safe alternative to synthetic dyes that create environmental issues. Moreover, using waste materials and water in the production of dye is an economical and ecofriendly method. HPLC analysis of the pigment produced from molokhia stems in a water medium indicated the presence of rutin and syringic acid, which are responsible for the yellowish-brown color. The antimicrobial properties of the produced pigment were examined with the cup agar diffusion technique. Nutrient agar plates were inoculated with 0.1 mL of 105–106 cells/mL of yeast and bacteria. Czapek-Dox agar plates were heavily inoculated with 0.1 mL (106 cells/mL) of fungal culture. 100 microliters of the dye sample were added to each cup. The pigment showed considerable antimicrobial activity against bacteria, yeast, and fungi and displayed the strongest antimicrobial activity against E. coli (28 mm zone of inhibition). Therefore, the produced pigment can be used in the pharmaceutical field, especially in the dyeing of surgical dressings and clothing. Full article
(This article belongs to the Section Manufacturing Processes and Systems)
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18 pages, 7364 KB  
Article
Enhanced Moisture Management in Textiles via Spray-Coated Water-Based Polyhydroxyalkanoate Dispersions
by Marta A. Teixeira, Wael Almustafa, Joana Castro, Catarina Guise, Helena Vilaça and Carla J. Silva
Coatings 2025, 15(11), 1237; https://doi.org/10.3390/coatings15111237 - 23 Oct 2025
Viewed by 688
Abstract
Developing sustainable textile finishes that enhance moisture management and breathability remains a significant challenge in designing high-performance apparel. In this study, we propose an eco-friendly coating strategy utilizing an aqueous dispersion of poly(3-hydroxybutyrate)-diol (PHB.E.0), a member of the polyhydroxyalkanoate (PHA) family. This coating [...] Read more.
Developing sustainable textile finishes that enhance moisture management and breathability remains a significant challenge in designing high-performance apparel. In this study, we propose an eco-friendly coating strategy utilizing an aqueous dispersion of poly(3-hydroxybutyrate)-diol (PHB.E.0), a member of the polyhydroxyalkanoate (PHA) family. This coating was applied to woven polyester (PES) and cotton (CO) fabrics using a low-impact spray-coating technique, aiming to improve functional properties while maintaining environmental sustainability. This solvent-free process significantly reduces chemical usage and energy demand, aligning with sustainable manufacturing goals. Successful deposition of the coating was confirmed by scanning electron microscopy (SEM), attenuated total reflectance Fourier-transform infrared spectroscopy (ATR-FTIR), elemental (C/O) analysis, and thermogravimetric analysis (TGA), which also revealed substrate-dependent thermal behaviour. Wettability, water absorption, and permeability tests showed that the coated fabrics retained their hydrophilic character. PHB.E.0 coatings led to a significant reduction in air permeability, particularly after hot pressing at 180 °C, from ≈670 to ≈171 L·m−2 s−1 for PES and from ≈50 to ≈30 L·m−2·s−1 for CO, without compromising water vapor permeability. All coated samples maintained high breathability, essential for wearer comfort. These results demonstrate that PHB.E.0 coatings enhance wind resistance while preserving moisture vapor transport, offering a sustainable and effective solution for functional sportswear. Full article
(This article belongs to the Section Functional Polymer Coatings and Films)
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