Search Results (3)

iron-based coatings have exhibited good mechanical properties, such as high hardness and good wear resistance, which are desirable properties in applications such as automobile brake rotors. iron-based coatings are also good replacements for Co- and Ni-based coatings, which are costly and could have health and environmental concerns due to their toxicity. In this research, three different iron-based coatings were deposited using the Detonation Gun Spraying (DGS) technology onto aluminum substrates, including the steel powders alone (unreinforced), and steel powders mixed with Fe₃C and SiC particles, respectively. The microstructural characteristics of these coatings and mechanical properties, such as hardness and wear resistance, were examined. The morphology and structure of the feedstock powders were affected by the exposure to high temperature during the spraying process and rapid solidification of steel powders that resulted in the formation of an amorphous structure. While it was expected that steel particles reinforced with hard ceramic particles would result in increased hardness, instead, the unreinforced steel coating had the highest hardness, possibly due to a higher degree of amorphization in the coating than the other two. The microstructural observation confirmed the formation of dense coatings with good adhesion between layers. All samples were subjected to ball-on-disk wear tests at room temperature (23 °C) and at 200 °C. Similar wear resistances of the three samples were obtained at room temperature. At 200 °C, however, both ceramic reinforced composite samples exhibited higher wear rates in line with the reduction in their hardness values. This work explains, from the microstructural point of view, why adding hard particles to steel powers may not always lead to coatings with higher hardness and better wear resistance. Full article

In this study, CoNiCrAlY metallic coatings were deposited on an Inconel 718 nickel-based superalloy substrate material using the detonation gun (D-gun) and supersonic plasma spraying (SSPS) techniques. The microstructural and mechanical properties in addition to their room and high temperature wear behavior of the produced coatings were evaluated. The wear tests were performed at room temperature (rt), 250 and 500 °C using 2N and X-ray diffraction (XRD), scanning electron microscopy (SEM), and energy-dispersive spectroscopy (EDS) analyses of the worn coatings were performed to assess their wear performance. The coatings produced with D-gun process exhibited higher hardness and lower porosity (550 ± 50 HV_0.25 hardness and 1.2 ± 1.0% porosity) than SSPS coatings (with 380 ± 30 HV_0.25 hardness and 1.5 ± 1.0% porosity) which resulted in better room- and high temperature wear performance for D-gun coatings. The worn surfaces of both coatings exhibited formation of tribological layers and superficial microstructural changes by varying temperature and load conditions. Increasing load and temperature resulted in increased wear loss whereas increasing temperature resulted in reduced COF values for both coatings. Full article

This work deals with the investigation of the strength and the stiffness of samples built of step-variable functionally graded material (FGM). The considered FGM samples consist of two main components: WC and NiCr with some content of Co as a conjunction of structure. The samples were fabricated on the basis of the detonation gun layer deposition method which is regarded as a novelty in the case of FGM production. The analyzed samples possess a finite number of layers with different varying fractions of each constituent across the wall. The basic tests of bending were conducted to assess the influence of used components in adequate proportions on the stiffness and the total strength in bending. In addition, to validate the numerical approach, simulations of samples under similar loads with truly reflected material distributions were carried out. The material properties of components were determined due to micro-nano-hardness by instrumental indentation techniques. The numerical calculations were performed with the use of the material characteristics for each material and with a consideration of large deflections. Furthermore, by means of an electron microscope, the composition of materials and distribution of chemical elements across the thickness of samples were examined. This paper reveals the experimental results of FGM samples manufactured by detonation gun layer deposition which allows the creation of layer by layer moderately thin-walled structures. It was shown that the indentation method of a determination of Young’s modulus gave higher values in comparison to values attained in the bending test. Moreover, it was stated that a modelling of FGM still requires the study of each layer separately to clearly predict the strength of the whole FGM structure. Full article