Search Results (57)

As a core component of both the ship propulsion system and mission-critical equipment, shipboard motors are undergoing a technological transition from traditional fault diagnosis to multi-physical-field collaborative modeling and integrated intelligent maintenance systems. This paper provides a systematic review of recent advances in shipboard motor fault monitoring, with a focus on key technical challenges under complex service environments, and offers several innovative insights and analyses in the following aspects. First, regarding the fault evolution under electromagnetic–thermal–mechanical coupling, this study summarizes the typical fault mechanisms, such as bearing electrical erosion, rotor eccentricity, permanent magnet demagnetization, and insulation aging, and analyzes their modeling approaches and multi-physics coupling evolution paths. Second, in response to the problem of multi-source signal fusion, the applicability and limitations of feature extraction methods—including current analysis, vibration demodulation, infrared thermography, and Dempster–Shafer (D-S) evidence theory—are evaluated, providing a basis for designing subsequent signal fusion strategies. With respect to intelligent diagnostic models, this paper compares model-driven and data-driven approaches in terms of their suitability for different scenarios, highlighting their complementarity and integration potential in the complex operating conditions of shipboard motors. Finally, considering practical deployment needs, the key aspects of monitoring platform implementation under shipborne edge computing environments are discussed. The study also identifies current research gaps and proposes future directions, such as digital twin-driven intelligent maintenance, fleet-level PHM collaborative management, and standardized health data transmission. In summary, this paper offers a comprehensive analysis in the areas of fault mechanism modeling, feature extraction method evaluation, and system deployment frameworks, aiming to provide a theoretical reference and engineering insights for the advancement of shipboard motor health management technologies. Full article

This article analyses the potential use of a Line-Start Permanent-Magnet Synchronous Motor (LSPMSM) in a drive system with a frequency converter that enables stable operation without internal feedback from the rotor position. In Fault-Tolerant Control (FTC) drives, resistant to measuring sensor faults, classical PMSM machines lose the possibility of stable operation in the event of damage to the position/speed sensor. LSPMSMs can operate without the presence of measuring sensors. However, most existing studies focus on the application of LSPMSMs powered directly from the grid, which is a suitable approach for large machines such as pumps and fans. Given the ongoing efforts to improve the efficiency of electric drives, it is reasonable to explore the application of LSPMSMs in drives controlled by frequency converters. The key advantage of this approach is that the motor, which typically operates in a vector control structure, can maintain stable operation even in the event of a speed sensor failure. This article presents a comprehensive research approach. Calculations of a new type of induced-pole LSPMSM were carried out, and simulation tests using Ansys software were performed. Next, a prototype of the machine was made. The induced-pole PMSM contains a two-times-lower number of permanent magnets but their volume in the motor rotor is the same due to demagnetization robustness. The motor has enclosure-less construction. The startup and running characteristics of the motor were investigated under direct-on-line supply. The article presents calculations, simulation analyses, and experimental validation under scalar control, confirming the feasibility of using this type of machine in Fault-Tolerant Control drives. Full article

In this paper, a fault diagnosis method for permanent magnet synchronous motors is proposed, combining wavelet packet transform (WPT) energy feature extraction and a genetic algorithm (GA)-optimized back propagation (BP) neural network. Firstly, for the common types of motor faults (turn-to-turn short-circuit, phase-to-phase short-circuit, loss of magnetism, inverter open-circuit, rotor eccentricity), a corresponding motor fault model is established. The stator current signals during motor operation are analyzed using wavelet packet transform, and energy features are extracted from them as feature vectors for fault diagnosis. Then, a BP neural network is constructed, and a genetic algorithm is used to optimize its initial weights and thresholds, thereby improving the network’s classification accuracy. The results show that the GA-BP model outperforms the SSA-PNN diagnostic model in terms of fault classification accuracy. In particular, for the diagnosis of normal operation, inverter open-circuit, and demagnetization faults, the accuracy rate reaches 100%. This method demonstrates high diagnostic accuracy and practical application value. Full article

Since permanent magnets and rotors are core components of electric vehicle drive motors, accurate diagnosis of demagnetization and eccentricity faults is crucial for ensuring the safe operation of electric vehicles. Currently, intelligent diagnostic methods based on three-phase current signals have been widely adopted due to their advantages of easy acquisition, low cost, and non-invasiveness. However, in practical applications, the fault characteristics in current signals are relatively weak, leading to diagnostic performance that falls short of expected standards. To address this issue and improve diagnostic accuracy, this paper proposes a novel diagnostic method. First, branch current is utilized as the data source for diagnosis to enhance the fault characteristics of the diagnostic signal. Next, a dual-modal feature extraction module is constructed, employing Variational Mode Decomposition (VMD) and Fast Fourier Transform (FFT) to concatenate the input branch current along the feature dimension in both the time and frequency domains, achieving nonlinear coupling of time–frequency features. Finally, to further improve diagnostic accuracy, a cascaded convolutional neural network based on dilated convolutional layers and multi-scale convolutional layers is designed as the diagnostic model. Experimental results show that the method proposed in this paper achieves a diagnostic accuracy of 98.6%, with a misjudgment rate of only about 2% and no overlapping feature results. Compared with existing methods, the method proposed in this paper can extract higher-quality fault features, has better diagnostic accuracy, a lower misjudgment rate, and more excellent feature separation ability, demonstrating great potential in intelligent fault diagnosis and maintenance of electric vehicles. Full article

This paper focuses on the latest advancements in diagnosing faults in Permanent Magnet Synchronous Machines (PMSMs), with particular attention paid to demagnetization, inter-turn short circuits (ITSCs), and eccentricity faults. As PMSMs play an important role in electric vehicles, renewable energy systems and aerospace applications, ensuring their reliability is more important than ever. This work examines widely applied methods like Motor Current Signature Analysis (MCSA) and flux monitoring, alongside more recent approaches such as time-frequency analysis, observer-based techniques and machine learning strategies. These methods are discussed in terms of strengths/weaknesses, challenges and suitability for different operating conditions. The review also highlights the importance of experimental validations to connect theoretical research with real-world applications. By exploring potential synergies between these diagnostic methods, the paper outlines ways to improve fault detection accuracy and machine reliability. It concludes by identifying future research directions, such as developing real-time diagnostics, enhancing predictive maintenance and refining sensor and computational technologies, aiming to make PMSMs more robust and fault-tolerant in demanding environments. In addition, the discussion highlights how partial demagnetization or ITSC faults may propagate if not diagnosed promptly, necessitating scalable and efficient multi-physics approaches. Finally, emphasis is placed on bridging theoretical advancements with industrial-scale implementations to ensure seamless integration into existing machine drive systems. Full article

Aiming at the irreversible demagnetization of permanent magnet synchronous motors (PMSMs) under extreme working conditions, a fault diagnosis method for permanent magnet demagnetization based on multi-parameter estimation is proposed in this paper. This scheme aims to provide technical support for enhancing the safety and reliability of permanent magnet motor drive systems. In the proposed scheme, multiple operating states of the motor are acquired by injecting sinusoidal current signals into the d-axis, ensuring that the parameter estimation equation satisfies the full rank condition. Furthermore, the accurate dq-axis inductance parameters are obtained based on a recursive least square method. Subsequently, a dual extended Kalman filter is employed to acquire real-time permanent magnet flux linkage data of PMSMs, and the estimation data between the two algorithms are transferred to each other to eliminate the bias of permanent magnet flux estimation caused by a parameter mismatch. Finally, accurate evaluation of the remanence level of the rotor permanent magnet and demagnetization fault diagnosis can be achieved based on the obtained permanent magnet flux linkage parameters. The experimental results show that the relative estimation errors of the dq-axis inductance and permanent magnet flux linkage are within 5%, which can realize the effective diagnosis of demagnetization fault and high-precision condition monitoring of a permanent magnet health. Full article

Several studies have focused on modeling and analyzing the impact of rotor faults in conventional low-pole-count machines, while related research on low-speed high-torque (LSHT) machines with a high pole count remains limited. In these machines, the combination of low speed, high inertia, and high torque levels presents a critical application for advanced diagnosis techniques. The present paper aims to describe and quantify the impact of rotor faults on the performance of LSHT machine types during the design stage. Specifically, 10-pole and 16-pole synchronous reluctance machines (SynRMs), permanent magnet synchronous machines (PMSMs), and squirrel-cage induction machines (SCIMs) are assessed by means of detailed 2D simulations. The effects of eccentricity, broken rotor bars, and partial demagnetization are studied, with a focus on performance variations. The results show that LSHT PMSMs are not significantly affected by the partial demagnetization of a few magnets, and the same holds true for common faults in SynRMs and SCIMs. Nonetheless, a significant increase in torque ripple was observed for all evaluated faults, with different origins and diverse effects on the torque waveform, which could be hard or invasive to analyze. Furthermore, it was concluded that specialized diagnosis techniques are effectively required for detecting the usual faults in LSHT machines, as their effect on major performance indicators is mostly minimal. Full article

These days, as the application of permanent magnet synchronous machines (PMSMs) and drive systems becomes popular, the reliability issue of PMSMs gains more and more attention. To improve the reliability of PMSMs, fault detection is one of the practical techniques that enables the early interference and mitigation of the faults and subsequently reduces the impact of the faults. In this paper, the state-of-the-art fault detection methods of PMSMs are systematically reviewed. Three typical faults, i.e., the inter-turn short-circuit fault, the PM partial demagnetization fault, and the eccentricity fault, are included. The existing methods are firstly classified into signal-, model-, and data-based methods, while the focus of this paper is laid on the signal sources and the signatures utilized in these methods. Based on this perspective, this paper intends to provide a new insight into the inherent commonalities and differences among these detection methods and thus inspire further innovation. Furthermore, comparison is conducted between methods based on different signatures. Finally, some issues in the existing methods are discussed, and future work is highlighted. Full article

Bonded Nd-Fe-B magnets have greater freedom of shape than sintered Nd-Fe-B magnets. The ring structure is one of the typical structures of bonded Nd-Fe-B materials. In this paper, we analyzed the generation and spread of demagnetization fault (DMF) and changes in motor performance. Meanwhile, a BLDC fitted with a bonded Nd-Fe-B magnet ring was analyzed for DMF under actual overload conditions. DMF occurred with obvious localization and variability, which was mainly concentrated on the side of each pole opposite to the direction of the motor’s operation, near the weak magnetic zones. The experimental results show that back electromotive force (EMF) and its harmonic had the same variation trends as the surface radial flux density of the magnet ring. The analysis with the EMF waveform and total harmonic distortion (THD) were proposed as a method for diagnosing the DMF. Finally, this paper presents a modified magnet ring. The anti-demagnetization capability of the modified magnet ring is effectively improved. This research can provide a reference for the design analysis of BLDCs using bonded Nd-Fe-B magnet rings. Full article

In ship propulsion, accurately diagnosing faults in permanent magnet synchronous motor is essential but challenging due to limitations in the intuitive characterization and feature extraction of fault signals. This study presents an innovative approach to motor fault detection by integrating phase-contrastive current dot patterns with an enhanced residual network, enhancing the diagnostic effect. Initially, the research involves creating a dataset that simulates stator currents. It is achieved through mathematical modeling of two common faults in permanent magnet synchronous motors: inter-turn short circuits and demagnetization. Subsequently, the parameters of the phase-contrastive current dot pattern are optimized using the Hunter-Prey Optimization technique to convert the three-phase stator currents of the motor into grayscale images. Lastly, a residual network, which includes a Squeeze-and-Excitation module, is engineered to boost the identification of crucial fault characteristics. The experimental results show that the proposed method achieves a high accuracy rate of 98.5% in the fault diagnosis task of motors, which can accurately identify the fault information and is significant in enhancing the reliability and safety of ship propulsion systems. Full article

Direct-drive permanent magnet synchronous machines (DDPMSMs) have recently become an ideal candidate for applications such as military, robotics, electric vehicles, etc. These machines eliminate the need for a transmission mechanism and excitation coil circuits, which enhances the system’s overall efficiency and decreases the likelihood of failures. However, it may incur demagnetization faults. Due to the characteristic of having a large number of pole pairs, this type of machine exhibits numerous demagnetization fault modes, which poses a challenge in locating demagnetization faults. This paper proposed a probabilistic neural network (PNN)-based diagnostic system to detect and locate demagnetization faults in DDPMSMs, using information obtained through three toroidal-yoke-type search coils arranged at the bottom of the stator slot. A rotor partition method is proposed to solve the problem of demagnetization fault location difficulty caused by various fault modes. Demagnetization fault location is achieved by sequentially diagnosing the condition of each partition of permanent magnets. Three demagnetization fault identified signals (DFISs) are constructed by the voltage of the three toroidal-yoke coils, which are used as inputs of PNNs. Three PNNs have been designed to map the extracted features and their corresponding types of demagnetization faults. The database for training and testing the PNNs is generated from a DDPMSM with different demagnetization conditions and different operating conditions, which are established through an experimentally validated mathematical model, an FEM model, and experiments. The simulation and experimental test results showed that the accuracy in diagnosing the location of the demagnetization fault is 99.2% when the demagnetization severity is 10%, which demonstrates the effectiveness of the proposed three PNN-based diagnostic approach. Full article

Permanent magnet synchronous motors (PMSMs) play a crucial role in industrial production, and in response to the problem of PMSM turn-to-turn short-circuit and demagnetization faults affecting production safety, this paper proposes a PMSM turn-to-turn short-circuit and demagnetization fault diagnostic method based on a convolutional neural network and bidirectional long and short-term memory neural network (CNN-BiLSTM). Firstly, analyzing the PMSM turn-to-turn short-circuit and demagnetization faults, one takes the PMSM stator current as the fault signal and optimizes the variational modal decomposition (VMD) by using the Gray Wolf Optimization (GWO) algorithm in order to achieve efficient noise reduction processing of the stator current signal and improve the fault feature content in the stator current signal. Finally, the fault diagnostics are classified by using the CNN-BiLSTM, which collects advanced optimization algorithms and deep learning networks. The effectiveness of the method is verified by simulation experiment results. This scheme has high practical value and broad application prospects in the field of PMSM turn-to-turn short circuit and demagnetization fault diagnosis. Full article

Since the advent of rare-earth permanent magnet (PM) materials, PM synchronous machines (PMSMs) have become popular in power generation, industrial drives, and e-mobility. However, rare-earth PMs in PMSMs are prone to temperature- and operation-related irreversible demagnetization. Additionally, faults can endanger components like inverters, batteries, and mechanical structures. Designing a fault-tolerant machine requires considering these risks during the PMSM design phase. Traditional transient finite element analysis is time-consuming, but fast analytical simulation methods provide viable alternatives. This paper evaluates methods for analyzing dynamic three-phase short-circuit (3PSC) events in PMSMs. Experimental measurements on a PMSM prototype serve as benchmarks. The results show that accounting for machine saturation reduces discrepancies between measured and predicted outcomes by 20%. While spatial harmonic content and sub-transient reactance can be neglected in some cases, caution is required in other scenarios. Eddy currents in larger machines significantly impact 3PSC dynamics. This work provides a quick assessment based on general machine parameters, improving fault-tolerant PMSM design. Full article

As an important driving device, the permanent magnet synchronous motor (PMSM) plays a critical role in modern industrial fields. Given the harsh working environment, research into accurate PMSM fault diagnosis methods is of practical significance. Time–frequency analysis captures the rich features of PMSM operating conditions, and convolutional neural networks (CNNs) offer excellent feature extraction capabilities. This study proposes an intelligent fault diagnosis method based on continuous wavelet transform (CWT) and CNNs. Initially, a mechanism analysis is conducted on the inter-turn short-circuit and demagnetization faults of PMSMs, identifying and displaying the key feature frequency range in a time–frequency format. Subsequently, a CNN model is developed to extract and classify these time–frequency images. The feature extraction and diagnosis results are visualized with t-distributed stochastic neighbor embedding (t-SNE). The results demonstrate that our method achieves an accuracy rate of over 98.6% for inter-turn short-circuit and demagnetization faults in PMSMs of various severities. Full article

The large-scale integration of wind power significantly alters the voltage dynamic characteristics of power systems. Wind turbines have a weak ability to withstand grid disturbances and have difficulty in providing effective reactive power support during transient periods. The sensitivity of wind turbines to the grid voltage significantly increases the probability of large-scale, cascading off-grid events. This paper proposes a coordinated control strategy to enhance the transient reactive power support capability of doubly fed wind farms. The additional stator current demagnetization control reduces the risk of a crowbar protection action after a fault and ensures that the unit power is controllable. Based on the voltage–reactive power coupling relationship, each unit can produce reactive power according to the voltage–reactive power sensitivity matrix during the transient period. After the reactive power output of the unit reaches the limit, transient active and reactive combined control is further adopted to reduce the active power output of the unit to a certain extent and improve the reactive power support capability. Finally, two cases are built in the PSCAD to verify the effectiveness of the proposed control strategy. The results show that the proposed control strategy can enable the wind farm to output more reactive power to the grid during the transient period, effectively supporting the system voltage during the transient process and avoiding further deterioration of the fault. Full article