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  • Feature Paper
  • Article
  • Open Access
2 Citations
2,287 Views
12 Pages

Online Monitoring and Control of Butt-Welded Joint Penetration during GMAW

  • Xingwang Xu,
  • Yiming Wang,
  • Jing Han,
  • Jun Lu and
  • Zhuang Zhao

23 November 2022

Butt welding is an important link to ensure welding quality, and the penetration state of the weld is the main criterion to achieve this. Online monitoring and control of the penetration state of welded joints is an important measure to ensure weldin...

  • Article
  • Open Access
38 Citations
6,934 Views
15 Pages

A Vision-Aided 3D Path Teaching Method before Narrow Butt Joint Welding

  • Jinle Zeng,
  • Baohua Chang,
  • Dong Du,
  • Guodong Peng,
  • Shuhe Chang,
  • Yuxiang Hong,
  • Li Wang and
  • Jiguo Shan

11 May 2017

For better welding quality, accurate path teaching for actuators must be achieved before welding. Due to machining errors, assembly errors, deformations, etc., the actual groove position may be different from the predetermined path. Therefore, it is...

  • Article
  • Open Access
9 Citations
3,502 Views
13 Pages

Effect of Welding Sequence in Angular Distortion on Butt Joint GMAW Process

  • Inês S. Afonso,
  • Manuel Rodríguez Martín and
  • João E. Ribeiro

15 October 2022

Over time, the industrial use of the welding process has grown in significance and is now one of the primary methods for joining metallic parts. During the welding process, metallurgical and structural modifications occur close to the welded joint. T...

  • Article
  • Open Access
1 Citations
1,941 Views
12 Pages

The development of technology, including in the oil and gas industry, necessitates the creation of materials with special sets of properties, such as high strength characteristics combined with corrosion resistance. One such material is bimetallic pi...

  • Article
  • Open Access
2 Citations
1,377 Views
20 Pages

12 November 2024

High-density polyethylene (HDPE) pipelines are extensively utilized in energy transportation in the ocean. However, long-term exposure to water can alter the performance of HDPE, potentially leading to pipeline accidents. This study focuses on simula...

  • Feature Paper
  • Article
  • Open Access
4 Citations
2,596 Views
14 Pages

Monitoring of Joint Gap Formation in Laser Beam Butt Welding using Neural Network-Based Acoustic Emission Analysis

  • Saichand Gourishetti,
  • Leander Schmidt,
  • Florian Römer,
  • Klaus Schricker,
  • Sayako Kodera,
  • David Böttger,
  • Tanja Krüger,
  • András Kátai,
  • Joachim Bös and
  • Jean Pierre Bergmann
  • + 2 authors

29 September 2023

This study aimed to explore the feasibility of using airborne acoustic emission in laser beam butt welding for the development of an automated classification system based on neural networks. The focus was on monitoring the formation of joint gaps dur...

  • Article
  • Open Access
13 Citations
2,754 Views
11 Pages

25 February 2022

A dissimilar AA7075/Q235 butt-lap joint was fabricated via ultrasonic-assisted friction stir welding (UaFSW), and the characteristics of the UaFSW joint were investigated systematically. The acoustoplastic effect of the ultrasonic vibration led to th...

  • Article
  • Open Access
6 Citations
2,834 Views
17 Pages

The rapid spread of the use of high-density polyethylene (HDPE) pipes is due to the wide variety of methods for connecting them. This study keeps pace with the developments of butt fusion welding of HDPE pipes by exploring the relationship between th...

  • Article
  • Open Access
3 Citations
2,338 Views
17 Pages

Temporal Resolution of Acoustic Process Emissions for Monitoring Joint Gap Formation in Laser Beam Butt Welding

  • Sayako Kodera,
  • Leander Schmidt,
  • Florian Römer,
  • Klaus Schricker,
  • Saichand Gourishetti,
  • David Böttger,
  • Tanja Krüger,
  • András Kátai,
  • Benjamin Straß and
  • Jean Pierre Bergmann
  • + 1 author

21 September 2023

With the increasing power and speed of laser welding, in-process monitoring has become even more crucial to ensure process stability and weld quality. Due to its low cost and installation flexibility, acoustic process monitoring is a promising method...

  • Article
  • Open Access
4 Citations
4,143 Views
18 Pages

Butt Jointing of Prefabricated Concrete Columns

  • Henrik Matz and
  • Martin Empelmann

16 December 2022

In response to housing shortages in densely inhabited urban areas, there is a search for structural engineering solutions for serial and modular construction. Prefabricated concrete columns can make an important difference. Using industrial manufactu...

  • Article
  • Open Access
7 Citations
3,656 Views
18 Pages

Effect of the Position of the Boundary Rivets on the Quality of Riveted Single Strap Butt Joints

  • Anan Zhao,
  • Yongliang Zhang,
  • Chunrun Zhu,
  • Zhengwei Zhong and
  • Yunbo Bi

7 September 2021

Riveting is widely used in aircraft manufacturing. The strap butt joint is often used in the aircraft’s main bearing area such as the aircraft docking area. The connection quality affects the reliability and safety of the aircraft directly. To study...

  • Article
  • Open Access
12 Citations
4,231 Views
20 Pages

4 August 2020

In aircraft manufacturing, riveting is one of the most important connection ways to fasten the sheet metal parts. The riveted single strap butt joints are mainly used in the load-bearing components of the aircraft such as the fuselage and wing panels...

  • Article
  • Open Access
4 Citations
978 Views
21 Pages

Analysis of Residual Stress of Butt Fusion Joints for Polyethylene Gas Pipes

  • Jie Gao,
  • Minshuo Liang,
  • Junqiang Wang,
  • Sixi Zha,
  • Ankang Yang and
  • Huiqing Lan

18 May 2025

The performance of high-density polyethylene (PE) pipes joints directly affects the total pipeline’s operation, and so studying the residual stress of butt fusion joints is crucial for enhancing the safety of gas pipelines. Based on a layer-by-...

  • Article
  • Open Access
279 Views
29 Pages

Mechanical Behavior of Grouted Sleeve Butt and Lap Joints with Anti-Deflection Measures Under Uniaxial Tension and High-Stress Cyclic Loading

  • Qiong Yu,
  • Zuorui Wen,
  • Ziming Tang,
  • Hua Wei,
  • Fangjun Zheng,
  • Zhi Zhang,
  • Zhenhai Chen and
  • Jiaqiu Sun

23 February 2026

To compare the mechanical performance differences between sleeve grouting lap and butt joints, a total of 41 lap joints, including 27 standard lap joints and 14 anti-deflection lap joints, and 20 butt joints were subjected to tensile and high-stress...

  • Article
  • Open Access
61 Citations
6,671 Views
18 Pages

A Vision Based Detection Method for Narrow Butt Joints and a Robotic Seam Tracking System

  • Boce Xue,
  • Baohua Chang,
  • Guodong Peng,
  • Yanjun Gao,
  • Zhijie Tian,
  • Dong Du and
  • Guoqing Wang

6 March 2019

Automatic joint detection is of vital importance for the teaching of robots before welding and the seam tracking during welding. For narrow butt joints, the traditional structured light method may be ineffective, and many existing detection methods d...

  • Article
  • Open Access
8 Citations
2,890 Views
15 Pages

Numerical Study on the Impact of Gap between Sheets on the Quality of Riveted Single-Strap Butt Joints

  • Zhenzheng Ke,
  • Yongliang Zhang,
  • Yuchi Liu,
  • Zhengwei Zhong,
  • Chunrun Zhu and
  • Yunbo Bi

10 November 2021

Some controllable process parameters in the riveting process such as the gap between sheets, have an important impact on the quality of a riveted butt joint. In this paper, the finite element model of a riveted single-strap butt joint is established...

  • Article
  • Open Access
7 Citations
3,931 Views
11 Pages

26 June 2024

The utilization of high-density polyethylene (HDPE) pipes is prevalent in water transportation due to their exceptional durability, resistance to corrosion, and ease of installation. Traditionally, butt fusion welding has been employed to connect HDP...

  • Article
  • Open Access
781 Views
12 Pages

27 September 2025

With the widespread use of high-density polyethylene (HDPE) pipes in various industrial and municipal applications, ensuring the structural integrity of their joints is crucial. This paper presents a novel defect detection method based on a microwave...

  • Article
  • Open Access
12 Citations
3,151 Views
18 Pages

Tensile Behavior of Titanium-Clad Bimetallic Steel Butt-Welded Joints

  • Jianbo Jiang,
  • Huiyong Ban,
  • Letian Hai and
  • Chenyang Huang

Because of the promising corrosion resistance and load-bearing capacity, titanium-clad (TC) bimetallic steel has gained increasing attention in ocean/coastal civil and structural engineering. Due to the double-layer nature of TC bimetallic steel, the...

  • Article
  • Open Access
4 Citations
2,549 Views
10 Pages

15 August 2023

Double-sided self-pierce riveting (DSSPR) can be utilized as an alternative to self-pierce riveting (SPR) to produce butt joints through half-lap joints in dissimilar materials. The mechanical joining process makes use of tubular rivets with simple g...

  • Article
  • Open Access
844 Views
19 Pages

14 October 2025

The full multilayer high-pressure hydrogen storage vessel plays an important role in hydrogen refueling stations. However, these vessels may fail after a certain period due to crack formation, necessitating periodic inspections. Among the various par...

  • Article
  • Open Access
1,911 Views
16 Pages

24 December 2024

The grain growth in the fusion zone (FZ) and heat-affected zone (HAZ) of metal inert gas (MIG) welding processes negatively affect the mechanical properties of aluminum alloy MIG welds used in automotive components. Although the addition of Sc- and Z...

  • Article
  • Open Access
2 Citations
2,091 Views
23 Pages

Effect of Laser Shock Peening on the Fatigue Performance of Q355D Steel Butt-Welded Joints

  • Dongdong You,
  • Yongkang Li,
  • Fenglei Li,
  • Jianhua Wang,
  • Yi Hou,
  • Pengfei Sun and
  • Shengguan Qu

This study investigated the effect of laser shock peening (LSP) treatment on the fatigue performance of Q355D steel butt-welded joints. The results demonstrate that LSP sig-nificantly enhances joint fatigue resistance through gradient hardening in su...

  • Article
  • Open Access
3 Citations
3,725 Views
23 Pages

16 March 2022

The structural integrity of butt fusion (BF) joints in thermoplastic pressure piping systems is critical to their long-term safe use. The tapered waist tensile (TWT) specimen was developed to alleviate issues associated with ISO 13953 waisted tensile...

  • Article
  • Open Access
11 Citations
3,049 Views
13 Pages

Improving the Quality of Laser-Welded Butt Joints of Metal–Polymer Sandwich Composites

  • Serguei P. Murzin,
  • Heinz Palkowski,
  • Alexey A. Melnikov,
  • Maksim V. Blokhin and
  • Stanislav Osipov

14 July 2022

Sandwich panels are promising composite materials, although the possibilities for their thermal joining are limited due to the degradation of the polymer core at elevated temperatures. The purpose of this study is to improve the quality of the butt j...

  • Article
  • Open Access
28 Citations
7,481 Views
28 Pages

Crack Initiation and Propagation Fatigue Life of Ultra High-Strength Steel Butt Joints

  • Markus J. Ottersböck,
  • Martin Leitner,
  • Michael Stoschka and
  • Wilhelm Maurer

29 October 2019

The division of the total fatigue life into different stages such as crack initiation and propagation is an important issue in regard to an improved fatigue assessment especially for high-strength welded joints. The transition between these stages is...

  • Article
  • Open Access
9 Citations
4,505 Views
14 Pages

A Model of Damage for Brittle and Ductile Adhesives in Glued Butt Joints

  • Maria Letizia Raffa,
  • Raffaella Rizzoni and
  • Frédéric Lebon

The paper presents a new analytical model for thin structural adhesives in glued tube-to-tube butt joints. The aim of this work is to provide an interface condition that allows for a suitable replacement of the adhesive layer in numerical simulations...

  • Article
  • Open Access
21 Citations
5,039 Views
19 Pages

14 January 2021

In many applications that use high strength steels, structural integrity depends greatly on weld quality. Imperfections and the weld bead geometry are influencing factors on mechanical properties of the welded joints but, especially in the fatigue st...

  • Article
  • Open Access
9 Citations
7,054 Views
19 Pages

12 April 2018

This research deals with the fatigue behavior of butt-welded joints, by considering the geometry and post-welding cooling cycles, as a result of cooling in quiet air and immersed in water. ASTM A-36 HR structural steel was used as the base metal for...

  • Article
  • Open Access
21 Citations
6,082 Views
13 Pages

4 July 2018

The tungsten inert gas (TIG) welding method most commonly used to weld ferrous metals, nonferrous metals, and other metals since it is simple, easily implemented, and achieves consistent high-quality welds. In this study, butt joints produced between...

  • Article
  • Open Access
48 Citations
4,866 Views
19 Pages

Microstructure and Mechanical Properties of Dissimilar Friction Stir Welded AA2024-T4/AA7075-T6 T-Butt Joints

  • Mohamed M.Z. Ahmed,
  • Mohamed M. El-Sayed Seleman,
  • Zeinab A. Zidan,
  • Rashad M. Ramadan,
  • Sabbah Ataya and
  • Naser A. Alsaleh

10 January 2021

Aircraft skin and stringer elements are typically fabricated from 2xxx and 7xxx series high strength aluminum alloys. A single friction stir welding (FSW) pass using a specially designed tool with shoulder/pin diameter ratio (D/d) of 3.20 is used to...

  • Article
  • Open Access
6 Citations
3,062 Views
12 Pages

Mechanical and Tribological Behaviors of U75VG Rail Flash−Butt Welded Joint

  • Bin Rong,
  • Shaopeng Liu,
  • Qiuping Li,
  • Jinfang Peng and
  • Mingxue Shen

Flash−butt welded rail is widely used in railway transportation; however, the welded joint is vulnerable after a long time of service, and its damage mechanism is controversial. Here, tensile and reciprocating friction tests were carried out to...

  • Article
  • Open Access
47 Citations
3,639 Views
18 Pages

Effect of Interface Pretreatment of Al Alloy on Bonding Strength of the Laser Joined Al/CFRTP Butt Joint

  • Yiyun Ye,
  • Qi Zou,
  • Yinan Xiao,
  • Junke Jiao,
  • Beining Du,
  • Yuezhan Liu and
  • Liyuan Sheng

11 February 2021

In the present research, the carbon fiber reinforced thermoplastic (CFRTP) was laser joined with the Al alloy whose joining interface was pretreated by laser micro-texturing, anodizing, and hybrid of laser micro-texturing and anodizing. The surface m...

  • Article
  • Open Access
2 Citations
2,328 Views
12 Pages

7 March 2023

Oscillating laser welding is potential to improve the quality of aluminum alloy joints, but has been seldom addressed on lock butt joint. In this paper, the effects of beam oscillation frequencies (f) on the properties of laser-welded 5A06 aluminum a...

  • Article
  • Open Access
44 Citations
9,633 Views
18 Pages

1 August 2017

Of particular importance and interest are the effects of pulsed Nd:YAG laser beam welding parameters on penetration and microstructure characterization of DP1000 butt joint, which is widely used in the automotive industry nowadays. Some key experimen...

  • Article
  • Open Access
21 Citations
4,183 Views
17 Pages

Statistical Characterization of Stress Concentrations along Butt Joint Weld Seams Using Deep Neural Networks

  • Moritz Braun,
  • Josef Neuhäusler,
  • Martin Denk,
  • Finn Renken,
  • Leon Kellner,
  • Jan Schubnell,
  • Matthias Jung,
  • Klemens Rother and
  • Sören Ehlers

15 June 2022

In order to ensure high weld qualities and structural integrity of engineering structures, it is crucial to detect areas of high stress concentrations along weld seams. Traditional inspection methods rely on visual inspection and manual weld geometry...

  • Article
  • Open Access
20 Citations
4,477 Views
13 Pages

Friction Stir Spot Butt Welding of Dissimilar S45C Steel and 6061-T6 Aluminum Alloy

  • Kun Gao,
  • Shengwei Zhang,
  • Mounarik Mondal,
  • Soumyabrata Basak,
  • Sung-Tae Hong and
  • Heechan Shim

7 August 2021

Friction stir spot welding (FSSW) of dissimilar S45C steel and 6061-T6 aluminum alloy in a butt configuration is experimentally investigated. Butt spot welding is performed using a convex scrolled shoulder tool at different tool rotational speeds. FS...

  • Article
  • Open Access
17 Citations
5,933 Views
9 Pages

21 September 2022

High-density polyethylene (HDPE) pipes are the preferred pipes of water systems in nuclear power plants because they are durable, corrosion-free, easy to install, and not subject to fouling. However, their long-term performance can be affected by wel...

  • Article
  • Open Access
4 Citations
3,503 Views
10 Pages

A Widely Tunable Three-Section DBR Lasers for Multi-Species Gas Detection

  • Hongyan Yu,
  • Jiaoqing Pan,
  • Xuliang Zhou,
  • Hui Wang,
  • Liang Xie and
  • Wei Wang

15 March 2021

We demonstrate a widely tunable distributed Bragg reflector (DBR) laser operating at 1.8-µm, in which the DBR section was butt-jointed InGaAsP (λ = 1.45 μm) material. Through current and temperature tuning, a widely tuning range of over 11 nm with a...

  • Article
  • Open Access
50 Citations
8,723 Views
15 Pages

Investigation on the Effect of Tool Pin Profiles on Mechanical and Microstructural Properties of Friction Stir Butt and Scarf Welded Aluminium Alloy 6063

  • Pankul Goel,
  • Arshad Noor Siddiquee,
  • Noor Zaman Khan,
  • Mohd Azmal Hussain,
  • Zahid A. Khan,
  • Mustufa Haider Abidi and
  • Abdulrahman Al-Ahmari

19 January 2018

In the present study, friction stir welding (FSW) of butt and scarf joints of Al 6063-T6 were investigated. Five different tool pin profiles (cylindrical, tapered cylindrical, square, triangular, and hexagonal) were applied for performing welding. Sc...

  • Article
  • Open Access
29 Citations
9,039 Views
9 Pages

2 December 2015

Butt joints of A5052 aluminum alloy and SS400 steel, with a new type of chamfered edge, are welded by means of metal inert gas welding and ER4043 Al-Si filler metal. The microhardness and microstructure of the joint are investigated. An intermetallic...

  • Article
  • Open Access
75 Citations
10,716 Views
15 Pages

31 May 2016

Friction Stir Welding (FSW) is a solid-state welding process used for welding similar and dissimilar materials. FSW is especially suitable to join sheet Al alloys, and this technique allows different material couples to be welded continuously. In thi...

  • Article
  • Open Access
20 Citations
3,277 Views
12 Pages

Microstructure and Mechanical Properties of Al/Steel Butt Joint by Hybrid CMT Welding with External Axial Magnetic Field

  • Kexin Kang,
  • Yibo Liu,
  • Junzhao Li,
  • Chao Liu,
  • Zuyang Zhen,
  • Yaxin Wang and
  • Qingjie Sun

14 August 2020

The 6061 aluminum alloy and 304 stainless steel were welded by hybrid cold metal transfer (CMT) welding with external axial magnetic field. The effects of magnetic intensity and frequency on joint microstructure and mechanical properties were studied...

  • Article
  • Open Access
3 Citations
1,672 Views
12 Pages

Effect of Shot Peening on the Low-Cycle Fatigue Behavior of an AA2519-T62 Friction-Stir-Welded Butt Joint

  • Robert Kosturek,
  • Tomasz Ślęzak,
  • Janusz Torzewski,
  • Magdalena Bucior,
  • Władysław Zielecki,
  • Lucjan Śnieżek and
  • Jarosław Sęp

11 November 2023

In this investigation, an AA2519-T62 FSW butt joint was subjected to shot peening with an air pressure of p = 0.6 MPa, a processing time of t = 10 min (per side), and a steel ball diameter of dk = 1.5 mm. In order to evaluate the impact of shot peeni...

  • Article
  • Open Access
5 Citations
3,038 Views
15 Pages

Assessing Tensile Strength and Electrical Conductivity of Friction Stir-Welded Joints of Copper and Aluminum Alloys

  • Elizabeth Hoyos,
  • María Camila Serna,
  • Yesid Montoya and
  • Jorge Hernán Córdoba

26 May 2024

Dissimilar aluminum joints have widespread applications across various industries, including the electronics and automotive sectors, owing to their unique combination of advantages, including reduced density and enhanced mechanical properties. These...

  • Article
  • Open Access
18 Citations
3,208 Views
19 Pages

A Novel Lap-Butt Joint Design for FSW of Aluminum to Steel in Tee-Configuration: Joining Mechanism, Intermetallic Formation, and Fracture Behavior

  • Reza Beygi,
  • Amir Abbas Talkhabi,
  • Majid Zarezadeh Mehrizi,
  • Eduardo A. S. Marques,
  • Ricardo J. C. Carbas and
  • Lucas F. M. da Silva

27 May 2023

The development of new joint configurations suitable for dissimilar materials enables a wider range of applications and allows for an accelerated replacement of traditional structural construction materials by lightweight materials. The T-configurati...

  • Article
  • Open Access
9 Citations
1,784 Views
13 Pages

3 August 2023

The microstructural evolution and corrosion behaviour of railroad flash-butt-welded U71Mn joints and the effect of heat treatment were investigated via scanning electron microscopy and electrochemical measurements. The joint structures were found to...

  • Feature Paper
  • Article
  • Open Access
12 Citations
4,796 Views
18 Pages

On the Intergranular Corrosion Properties of Thin Ferritic Stainless Steel Sheets Welded by Fiber-Laser

  • Niklas Sommer,
  • Igor Kryukov,
  • Christian Wolf,
  • Michael Wiegand,
  • Martin Kahlmeyer and
  • Stefan Böhm

12 August 2020

In the present investigation, thin sheets of stabilized and unstabilized ferritic stainless steel were welded in butt joint configuration using irradiation of a 1070 nm fiber-laser. Using optical microscopy, the microstructural evolution upon alterna...

  • Article
  • Open Access
13 Citations
4,163 Views
24 Pages

6 January 2023

The thickness of steel plates used in the structure has gradually increased to meet the load-bearing capacity requirements of long-span steel bridges. Thick steel plate welded by arc welding process will result in considerable welding residual stress...

  • Article
  • Open Access
6 Citations
4,952 Views
17 Pages

8 May 2018

Dissimilar CuNiCrSi and CuCrZr butt joints were successfully frictionstirwelded at constant welding speed of 150 mm/min and rotational speed of 1400 rpm with the CuCrZr alloy or the CuNiCrSi alloy located on the advancing side (AS). The microstructur...

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