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Keywords = bias-flow liner

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15 pages, 4391 KB  
Article
Magnetically Saturated Pulsed Eddy Current for Inner-Liner Collapse in Bimetal Composite Pipelines: Physics, Identifiability, and Field Validation
by Shuyi Xie, Peng Xu, Liya Ma, Tao Liang, Xiaoxiao Ma, Jinheng Luo and Lifeng Li
Processes 2025, 13(11), 3409; https://doi.org/10.3390/pr13113409 - 24 Oct 2025
Viewed by 221
Abstract
Underground gas storage (UGS) is critical to national reserves and seasonal peak-shaving, and its safe operation is integral to energy security. In UGS surface process pipelines, heterogeneous bimetal composite pipes—carbon-steel substrates lined with stainless steel—are widely used but susceptible under coupled thermal–pressure–flow loading [...] Read more.
Underground gas storage (UGS) is critical to national reserves and seasonal peak-shaving, and its safe operation is integral to energy security. In UGS surface process pipelines, heterogeneous bimetal composite pipes—carbon-steel substrates lined with stainless steel—are widely used but susceptible under coupled thermal–pressure–flow loading to geometry-induced instabilities (local buckling, adhesion, and collapse), which can restrict flow, concentrate stress, and precipitate rupture and unplanned shutdowns. Conventional ultrasonic testing and magnetic flux leakage have limited sensitivity to such instabilities, while standard eddy-current testing is impeded by the ferromagnetic substrate’s high permeability and electromagnetic shielding. This study introduces magnetically saturated pulsed eddy-current testing (MS-PECT). A quasi-static bias field drives the substrate toward magnetic saturation, reducing differential permeability and increasing effective penetration; combined with pulsed excitation and differential reception, the approach improves defect responsiveness and the signal-to-noise ratio. A prototype was developed and evaluated through mechanistic modeling, numerical simulation, laboratory pipe trials, and in-service demonstrations. Field deployment on composite pipelines at the Hutubi UGS (Xinjiang, China) enabled rapid identification and spatial localization of liner collapse under non-shutdown or minimally invasive conditions. MS-PECT provides a practical tool for composite-pipeline integrity management, reducing the risk of unplanned outages, enhancing peak-shaving reliability, and supporting resilient UGS operations. Full article
(This article belongs to the Special Issue Modeling, Simulation and Control in Energy Systems—2nd Edition)
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21 pages, 3683 KB  
Article
A Porous Media Model for the Numerical Simulation of Acoustic Attenuation by Perforated Liners in the Presence of Grazing Flows
by Jianguo Wang, Philip Rubini and Qin Qin
Appl. Sci. 2021, 11(10), 4677; https://doi.org/10.3390/app11104677 - 20 May 2021
Cited by 7 | Viewed by 3996
Abstract
In this paper, a novel model is proposed for the numerical simulation of noise-attenuating perforated liners. Effusion cooling liners offer the potential of being able to attenuate combustion instabilities in gas turbine engines. However, the acoustic attenuation of a perforated liner is a [...] Read more.
In this paper, a novel model is proposed for the numerical simulation of noise-attenuating perforated liners. Effusion cooling liners offer the potential of being able to attenuate combustion instabilities in gas turbine engines. However, the acoustic attenuation of a perforated liner is a combination of a number of interacting factors, resulting in the traditional approach of designing perforated combustor liners relying heavily on combustor rig tests. On the other hand, direct computation of thousands of small-scale holes is too expensive to be employed as an engineering design tool. In recognition of this, a novel physical velocity porous media (PVPM) model was recently proposed by the authors as a computationally less demanding approach to represent the acoustic attenuation of perforated liners. The model was previously validated for the normal incidence of a sound wave by comparison with experimental data from impedance tubes. In this paper, the model is further developed for configurations where the noise signal propagates in parallel with the perforated liners, both in the presence and absence of a mean flow. The model is significantly improved and successfully validated within coexisting grazing and bias flow scenarios, with reference to a series of well-recognized experimental data. Full article
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15 pages, 12897 KB  
Article
Dense U-Net for Limited Angle Tomography of Sound Pressure Fields
by Oliver Rothkamm, Johannes Gürtler, Jürgen Czarske and Robert Kuschmierz
Appl. Sci. 2021, 11(10), 4570; https://doi.org/10.3390/app11104570 - 17 May 2021
Cited by 7 | Viewed by 2706
Abstract
Tomographic reconstruction allows for the recovery of 3D information from 2D projection data. This commonly requires a full angular scan of the specimen. Angular restrictions that exist, especially in technical processes, result in reconstruction artifacts and unknown systematic measurement errors. We investigate the [...] Read more.
Tomographic reconstruction allows for the recovery of 3D information from 2D projection data. This commonly requires a full angular scan of the specimen. Angular restrictions that exist, especially in technical processes, result in reconstruction artifacts and unknown systematic measurement errors. We investigate the use of neural networks for extrapolating the missing projection data from holographic sound pressure measurements. A bias flow liner was studied for active sound dampening in aviation. We employed a dense U-Net trained on synthetic data and compared reconstructions of simulated and measured data with and without extrapolation. In both cases, the neural network based approach decreases the mean and maximum measurement deviations by a factor of two. These findings can enable quantitative measurements in other applications suffering from limited angular access as well. Full article
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