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Keywords = Water-Energy coupling efficiency

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31 pages, 2649 KB  
Article
Stepwise Single-Axis Tracking of Flat-Plate Solar Collectors: Optimal Rotation Step Size in a Continental Climate
by Robert Kowalik and Aleksandar Nešović
Energies 2025, 18(21), 5776; https://doi.org/10.3390/en18215776 (registering DOI) - 1 Nov 2025
Abstract
This study investigates the effect of rotation step size on the performance of flat-plate solar collectors (FPSC) equipped with single-axis tracking. Numerical simulations were carried out in EnergyPlus, coupled with a custom Python interface enabling dynamic control of collector orientation. The analysis was [...] Read more.
This study investigates the effect of rotation step size on the performance of flat-plate solar collectors (FPSC) equipped with single-axis tracking. Numerical simulations were carried out in EnergyPlus, coupled with a custom Python interface enabling dynamic control of collector orientation. The analysis was carried out for the city of Kragujevac in Serbia, located in a temperate continental climate zone, based on five representative summer days (3 July–29 September) to account for seasonal variability. Three collector types with different efficiency parameters were considered, and inlet water temperatures of 20 °C, 30 °C, and 40 °C were applied to represent typical operating conditions. The results show that single-axis tracking increased the incident irradiance by up to 28% and the useful seasonal heat gain by up to 25% compared to the fixed configuration. Continuous tracking (ψ = 1°) achieved the highest energy yield but required 181 daily movements, which makes it mechanically demanding. Stepwise tracking with ψ = 10–15° retained more than 90–95% of the energy benefit of continuous tracking while reducing the number of daily movements to 13–19. For larger steps (ψ = 45–90°), the advantage of tracking decreased sharply, with thermal output only 5–10% higher than the fixed case. Increasing the inlet temperature from 20 °C to 40 °C reduced seasonal heat gain by approximately 30% across all scenarios. Overall, the findings indicate that relative single-axis tracking with ψ between 10° and 15° provides the most practical balance between energy efficiency, reliability, and economic viability, making it well-suited for residential-scale solar thermal systems. This is the first study to quantify how discrete rotation steps in single-axis tracking affect both thermal and economic performance of flat-plate collectors. The proposed EnergyPlus–Python model demonstrates that a 10–15° step offers 90–95% of the continuous-tracking energy gain while reducing actuator motion by ~85%. The results provide practical guidance for optimizing low-cost solar-thermal tracking in continental climates. Full article
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13 pages, 4685 KB  
Article
Toward Off-Grid Photovoltaics-Driven Hydrogen Production: A Conceptual Study on Biomass-Assisted Fe3+/Fe2+ Mediated Co-Electrolysis
by Chunhua Zhu, Jie Yao, Meng Du, Henghui Xu, Jintao Yu, Haotian Zhu, Zeyu Zhou and Jubing Zhang
Molecules 2025, 30(21), 4188; https://doi.org/10.3390/molecules30214188 - 27 Oct 2025
Viewed by 180
Abstract
As a conceptual study for low-energy hydrogen production, potentially coupled with off-grid photovoltaics, this work focuses on overcoming the constraint of the oxygen evolution reaction (OER), which features a high anode potential and significant overpotential. To reduce energy consumption, the Fe2+ oxidation [...] Read more.
As a conceptual study for low-energy hydrogen production, potentially coupled with off-grid photovoltaics, this work focuses on overcoming the constraint of the oxygen evolution reaction (OER), which features a high anode potential and significant overpotential. To reduce energy consumption, the Fe2+ oxidation reaction is employed to replace OER, coupled with Fe2+ regeneration using natural biomass. Experimental results reveal that Fe2+ oxidation reaction is an effective substitute, with an initial oxidation potential of 0.5 V (vs. Hg/Hg2SO4), much lower than that of OER. Fe2+ regeneration is notably influenced by both biomass type and reaction temperature. Chlorella pyrenoidosa (CP) achieves the highest Fe3+ reduction rate of 90.5% at 190 °C. Water-soluble organic compounds generated during biomass oxidation exert a negative impact on Fe2+ electrooxidation by accumulating on or coating the electrode surface, and the compounds derived from CP exert a less detrimental effect. Moreover, enhancing magnetic stirring, elevating temperature, and selecting an appropriate anode material can significantly boost the oxidation reaction. Under optimized conditions, the current density during electrolysis of CP filtrate at 1.1 V reaches 280 mA/cm2, much higher than values reported in similar studies. This highlights the great potential of this co-electrolysis approach for efficient hydrogen production driven by off-grid photovoltaic power. Full article
(This article belongs to the Special Issue Water Electrolysis)
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13 pages, 4341 KB  
Article
Ge4+ Stabilizes Cu1+ Active Sites to Synergistically Regulate the Interfacial Microenvironment for Electrocatalytic CO2 Reduction to Ethanol
by Xianlong Lu, Lili Wang, Hongtao Xie, Zhendong Li, Xiangfei Du and Bangwei Deng
Appl. Sci. 2025, 15(21), 11420; https://doi.org/10.3390/app152111420 - 24 Oct 2025
Viewed by 185
Abstract
Electrocatalytic conversion of CO2 to high-energy-density multicarbon products (C2+) offers a sustainable route for renewable energy storage and carbon neutrality. Precisely modulating Cu-based catalysts to enhance C2+ selectivity remains challenging due to uncontrollable reduction of Cuδ+ active sites. [...] Read more.
Electrocatalytic conversion of CO2 to high-energy-density multicarbon products (C2+) offers a sustainable route for renewable energy storage and carbon neutrality. Precisely modulating Cu-based catalysts to enhance C2+ selectivity remains challenging due to uncontrollable reduction of Cuδ+ active sites. Here, an efficient and stable Ge/Cu catalyst was developed for CO2 reduction to ethanol via Ge modification. A Cu2O/GeO2/Cu core–shell composite was constructed by controlling Ge doping. The structure–performance relationship was elucidated through in situ characterization and theoretical calculations. Ge4+ stabilized Cu1+ active sites and regulated the surface microenvironment via electronic effects. Ge modification simultaneously altered CO intermediate adsorption to promote asymmetric CO–CHO coupling, optimized water structure at the electrode/electrolyte interface, and inhibited over-reduction of Cuδ+. This multi-scale synergistic effect enabled a significant ethanol Faradaic efficiency enhancement (11–20%) over a wide potential range, demonstrating promising applicability for renewable energy conversion. This study provides a strategy for designing efficient ECR catalysts and offers mechanistic insights into interfacial engineering for C–C coupling in sustainable fuel production. Full article
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38 pages, 1493 KB  
Review
From Mineral Salts to Smart Hybrids: Coagulation–Flocculation at the Nexus of Water, Energy, and Resources—A Critical Review
by Faiçal El Ouadrhiri, Ebraheem Abdu Musad Saleh and Amal Lahkimi
Processes 2025, 13(11), 3405; https://doi.org/10.3390/pr13113405 - 23 Oct 2025
Viewed by 489
Abstract
Coagulation–flocculation, historically reliant on simple inorganic salts, has evolved into a technically sophisticated process that is central to the removal of turbidity, suspended solids, organic matter, and an expanding array of micropollutants from complex wastewaters. This review synthesizes six decades of research, charting [...] Read more.
Coagulation–flocculation, historically reliant on simple inorganic salts, has evolved into a technically sophisticated process that is central to the removal of turbidity, suspended solids, organic matter, and an expanding array of micropollutants from complex wastewaters. This review synthesizes six decades of research, charting the transition from classical aluminum and iron salts to high-performance polymeric, biosourced, and hybrid coagulants, and examines their comparative efficiency across multiple performance indicators—turbidity removal (>95%), COD/BOD reduction (up to 90%), and heavy metal abatement (>90%). Emphasis is placed on recent innovations, including magnetic composites, bio–mineral hybrids, and functionalized nanostructures, which integrate multiple mechanisms—charge neutralization, sweep flocculation, polymer bridging, and targeted adsorption—within a single formulation. Beyond performance, the review highlights persistent scientific gaps: incomplete understanding of molecular-scale interactions between coagulants and emerging contaminants such as microplastics, per- and polyfluoroalkyl substances (PFAS), and engineered nanoparticles; limited real-time analysis of flocculation kinetics and floc structural evolution; and the absence of predictive, mechanistically grounded models linking influent chemistry, coagulant properties, and operational parameters. Addressing these knowledge gaps is essential for transitioning from empirical dosing strategies to fully optimized, data-driven control. The integration of advanced coagulation into modular treatment trains, coupled with IoT-enabled sensors, zeta potential monitoring, and AI-based control algorithms, offers the potential to create “Coagulation 4.0” systems—adaptive, efficient, and embedded within circular economy frameworks. In this paradigm, treatment objectives extend beyond regulatory compliance to include resource recovery from coagulation sludge (nutrients, rare metals, construction materials) and substantial reductions in chemical and energy footprints. By uniting advances in material science, process engineering, and real-time control, coagulation–flocculation can retain its central role in water treatment while redefining its contribution to sustainability. In the systems envisioned here, every floc becomes both a vehicle for contaminant removal and a functional carrier in the broader water–energy–resource nexus. Full article
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17 pages, 14104 KB  
Article
An Interpretable Machine Learning Approach to Remote Sensing-Based Estimation of Hourly Agricultural Evapotranspiration in Drylands
by Qifeng Zhuang, Weiwei Zhu, Nana Yan, Ghaleb Faour, Mariam Ibrahim and Liang Zhu
Agriculture 2025, 15(21), 2193; https://doi.org/10.3390/agriculture15212193 - 22 Oct 2025
Viewed by 569
Abstract
Obtaining evapotranspiration (ET) estimates at high spatiotemporal resolution is a fundamental prerequisite for clarifying the patterns and controlling factors of agricultural water consumption in drylands. However, most existing ET products are provided at daily or coarser spatial–temporal scales, which limits the ability to [...] Read more.
Obtaining evapotranspiration (ET) estimates at high spatiotemporal resolution is a fundamental prerequisite for clarifying the patterns and controlling factors of agricultural water consumption in drylands. However, most existing ET products are provided at daily or coarser spatial–temporal scales, which limits the ability to capture short-term variations in crop water use. This study developed a novel hourly 10-m ET estimation method that combines remote sensing with machine learning techniques. The approach was evaluated using agricultural sites in two arid regions: the Heihe River Basin in China and the Bekaa Valley in Lebanon. By integrating hourly eddy covariance measurements, Sentinel-2 reflectance data, and ERA5-Land reanalysis meteorological variables, we constructed an XGBoost-based modeling framework for hourly ET estimation, and incorporated the SHapley Additive exPlanations (SHAP) method for model interpretability analysis. Results demonstrated that the model achieved strong performance across all sites (R2 = 0.86–0.91, RMSE = 0.04–0.05 mm·h−1). Additional metrics, including the Nash–Sutcliffe efficiency coefficient (NSE) and percent bias (PBIAS), further confirmed the model’s robustness. Interpreting the model with SHAP highlighted net radiation (Rn), 2-m temperature (t2m), and near-infrared reflectance of vegetation (NIRv) as the dominant factors controlling hourly ET variations. Significant interaction effects, such as Rn × NIRv and Rn × t2m, were also identified, revealing the modulation mechanism of energy, vegetation status and temperature coupling on hourly ET. The study offers a practical workflow and an interpretable framework for generating high-resolution ET maps, thereby supporting regional water accounting and land–atmosphere interaction research. Full article
(This article belongs to the Section Artificial Intelligence and Digital Agriculture)
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15 pages, 2378 KB  
Review
Research Progress of Electrocatalysts for N2 Reduction to NH3 Under Ambient Conditions
by Huichao Yao, Suofu Nie, Xiulin Wang, Sida Wu, Xinming Liu, Junli Feng, Yuqing Zhang and Xiuxia Zhang
Processes 2025, 13(10), 3354; https://doi.org/10.3390/pr13103354 - 20 Oct 2025
Viewed by 380
Abstract
Ammonia is an ideal candidate for clean energy in the future, and its large-scale production has long relied on the Haber–Bosch process, which operates at a high temperature and pressure. However, this process faces significant challenges due to the growing demand for ammonia [...] Read more.
Ammonia is an ideal candidate for clean energy in the future, and its large-scale production has long relied on the Haber–Bosch process, which operates at a high temperature and pressure. However, this process faces significant challenges due to the growing demand for ammonia and the increasing need for environmental protection. The high energy consumption and substantial CO2 emissions associated with the Haber–Bosch method have greatly limited its application. Consequently, increasing research efforts have been devoted to developing green ammonia synthesis technologies. Among these, the electrocatalytic nitrogen reduction reaction (NRR), which uses water and nitrogen as raw materials to synthesize NH3 under mild conditions, has emerged as a promising alternative. This method offers the potential for carbon neutrality and decentralized production when coupled with renewable electricity. However, it is important to note that the current energy efficiency and ammonia production rates of NRR under ambient aqueous conditions generally lag behind those of modern Haber–Bosch processes integrated with green hydrogen (H2). As the core of the NRR process, the performance of electrocatalysts directly impacts the efficiency, energy consumption, and product selectivity of the entire reaction. To date, significant efforts have been made to identify the most suitable electrocatalysts. In this paper, we focus on the current research status of metal catalysts—including both precious and non-precious metals—as well as non-metal catalysts. We systematically review important advances in performance optimization, innovative design strategies, and mechanistic analyses of various catalysts. We clarify innovative optimization strategies for different catalysts and summarize and compare the catalytic effects of various catalyst types. Finally, we discuss the challenges facing electrocatalysis research and propose possible future development directions. Through this paper, we aim to provide guidance for the preparation of high-efficiency NRR catalysts and the future industrial application of electrochemical ammonia synthesis. Full article
(This article belongs to the Section Catalysis Enhanced Processes)
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32 pages, 4620 KB  
Article
Unveiling the Potential of Solar-Powered Multistage Hollow Fiber WGMD: A Transient Performance Evaluation
by Mohamed O. Elbessomy, Kareem W. Farghaly, Osama A. Elsamni, Samy M. Elsherbiny, Ahmed Rezk and Mahmoud B. Elsheniti
Membranes 2025, 15(10), 318; https://doi.org/10.3390/membranes15100318 - 16 Oct 2025
Viewed by 442
Abstract
Solar-energy-driven membrane distillation provides a sustainable pathway to mitigate freshwater scarcity by utilizing an abundant renewable heat source. This study develops a two-dimensional axisymmetric computational fluid dynamics (CFD) model to simulate the transient performance of a hollow fiber water gap membrane distillation (HF-WGMD) [...] Read more.
Solar-energy-driven membrane distillation provides a sustainable pathway to mitigate freshwater scarcity by utilizing an abundant renewable heat source. This study develops a two-dimensional axisymmetric computational fluid dynamics (CFD) model to simulate the transient performance of a hollow fiber water gap membrane distillation (HF-WGMD) module integrated with flat-plate solar collectors (FPCs). A lumped-parameter transient FPC model is coupled with the CFD framework to predict feed water temperature under time-varying solar irradiation, evaluated across four representative days in a Mediterranean city. The model is validated against experimental data, showing strong agreement. A comprehensive parametric analysis reveals that increasing the collector area from 10 to 50 m2 enhances the average water flux by a factor of 6.4, reaching 10.9 kg/(m2h), while other parameters such as collector width, tube number and working fluid flow rate exert comparatively minor effects. The module flux strongly correlates with solar intensity, achieving a maximum instantaneous value of 18.4 kg/(m2h) with 35 m2 collectors. Multistage HF-WGMD configurations are further investigated, demonstrating substantial reductions in solar energy demand due to internal thermal recovery by the cooling stream. A 40-stage system operating with only 10 m2 of solar collectors achieves an average specific thermal energy consumption of 424 kWh/m3, while the overall solar desalination efficiency improves dramatically from 2.6% for a single-stage system with 50 m2 collectors to 57.5% for the multistage configuration. The proposed system achieves a maximum freshwater productivity of 51.5 kg/day, highlighting the viability and optimization potential of solar-driven HF-WGMD desalination. Full article
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21 pages, 13748 KB  
Article
Integrated Assessment of Anthropogenic Carbon, Nitrogen, and Phosphorus Inputs: A Panjin City Case Study
by Tianxiang Wang, Simiao Wang, Li Ye, Guangyu Su, Tianzi Wang, Rongyue Ma and Zipeng Zhang
Water 2025, 17(20), 2962; https://doi.org/10.3390/w17202962 - 15 Oct 2025
Viewed by 261
Abstract
Energy consumption and environmental pollution pose significant challenges to sustainable development. This study develops a comprehensive coupled framework model that advances the quantitative integration of carbon (C), nitrogen (N), and phosphorus (P) cycles driven by multiple anthropogenic pollution sources. This paper used Panjin [...] Read more.
Energy consumption and environmental pollution pose significant challenges to sustainable development. This study develops a comprehensive coupled framework model that advances the quantitative integration of carbon (C), nitrogen (N), and phosphorus (P) cycles driven by multiple anthropogenic pollution sources. This paper used Panjin city as a case study to analyze the dynamic changes and interconnections among C, N, and P. Results indicated that net anthropogenic carbon inputs (NAIC) increased by 33% from 2016–2020, while net anthropogenic nitrogen inputs (NAIN) and net anthropogenic phosphorus inputs (NAIP) decreased by 14% and 28%, respectively. The primary driver of NAIC was energy consumption, while wetlands were the dominant carbon sequestration sink. Agricultural production was identified as the primary source of NAIN and NAIP, and approximately 4.5% of NAIN and 2.9% of NAIP were discharged into receiving water bodies. We demonstrate that human activities and natural processes exhibit dual attributes, producing positive and negative environmental effects. The increase in carbon emissions drives economic growth and industrial restructuring; however, the enhanced economic capacity also strengthens the ability to mitigate pollution through environmental protection measures. Similarly, natural ecosystems, including forests and grasslands, contribute to carbon sequestration and the release of non-point source pollution. The comprehensive environmental impact assessment of C, N, and P revealed that the comprehensive environmental index for Panjin city exhibited an improved trend. The factors of energy structure, energy efficiency, and economic scale promoted NAIC growth, with the economic scale factor alone accounting for 93% of the total increment. Environmental efficiency factor and population size factor were the primary drivers in reducing NAIN and NAIP discharges into the receiving water bodies. We propose a novel management model, ecological restoration, clean energy utilization, resource recycling, and pollution source reduction to achieve systemic governance of C, N, and P inputs. Full article
(This article belongs to the Special Issue Science and Technology for Water Purification, 2nd Edition)
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23 pages, 4647 KB  
Article
Dynamic Response and Damage Mechanism of CFRP Composite Laminates Subjected to Underwater Impulsive Loading
by Zhenqian Wei and Jili Rong
Appl. Sci. 2025, 15(20), 10888; https://doi.org/10.3390/app152010888 - 10 Oct 2025
Viewed by 284
Abstract
CFRP composite laminates have been widely used in shipbuilding and marine engineering fields, but there is currently a lack of comparative analysis of their blast resistance and dynamic performance under different anisotropic and load conditions. This study aims to characterize the damage response [...] Read more.
CFRP composite laminates have been widely used in shipbuilding and marine engineering fields, but there is currently a lack of comparative analysis of their blast resistance and dynamic performance under different anisotropic and load conditions. This study aims to characterize the damage response of thick composite laminates with different impact strengths, layer orientations, and laminate thicknesses under water-based explosive loads. By conducting underwater impact tests on laminated panels and combining fluid structure coupling simulations, the study focuses on understanding the deformation and failure mechanisms and quantifying the damage caused by structural properties and loading rates. The results show that while composite laminates show elastic deformation and high recoverability, they are susceptible to matrix tensile damage, particularly at edges and centers. This study reveals that maximum out-of-plane displacement is proportional to impact intensity, while damage dissipation energy is quadratically related. Optimal ply orientations can reduce anisotropy and mitigate damage. Increasing laminate thickness from 3 mm to 8 mm reduces the maximum out-of-plane displacement by 32%, with diminishing returns observed beyond 6 mm thickness. This research offers valuable insights for optimizing composite laminate design to enhance impact resistance and efficiency. Full article
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27 pages, 8328 KB  
Article
Research on the Scheme and System Parameter Matching of a Wastewater-Driven Diaphragm Pump Group for Slurry Transport in Deep-Sea Mining
by Qiong Hu, Junxuan Feng, Yajuan Kang, Shaojun Liu, Junqiang Huang and Kaile Wang
J. Mar. Sci. Eng. 2025, 13(10), 1934; https://doi.org/10.3390/jmse13101934 - 9 Oct 2025
Viewed by 287
Abstract
Prior research has proposed a basic configuration for a deep-sea mining system integrating slurry transport and wastewater discharge, and examined the operational characteristics of water-driven diaphragm pumps. Against the backdrop of commercial deep-sea polymetallic nodule exploitation, this study focuses on the technical design [...] Read more.
Prior research has proposed a basic configuration for a deep-sea mining system integrating slurry transport and wastewater discharge, and examined the operational characteristics of water-driven diaphragm pumps. Against the backdrop of commercial deep-sea polymetallic nodule exploitation, this study focuses on the technical design of seabed diaphragm pump groups and hydraulic parameter matching for a coupled slurry transport-wastewater discharge system. The solid–liquid two-phase output characteristics of the water-driven diaphragm pump were analyzed, leading to the proposal of a four-pump staggered configuration to ensure continuous particulate discharge throughout the full operating cycle. To meet commercial mining capacity requirements, the system consists of two sets (each with four pumps) operating with a phase offset to reduce fluctuations in slurry output concentration. A centralized output device was developed for the pump group, and a centralized mixing tank was designed based on analyses of outlet pipe length and positional effects. CFD-DEM simulations show that the combined effects of phased pump operation and centralized mixing tank mixing result in the slurry concentration delivered to the riser pipeline staying within ±1% of the mean for up to 57.8% of the system’s operational time. Considering the characteristics of both diaphragm and centrifugal pumps, the system is designed to output high-concentration slurry from the seabed diaphragm pumps, driven solely by wastewater, while centrifugal pumps provide lower-concentration transport by adding supplementary water from a buffer—thus reducing the risk of clogging. Under the constraints of centrifugal pump capacity, the system’s hydraulic parameters were optimized to maximize overall slurry transport efficiency while minimizing the energy consumption from wastewater discharge. The resulting configuration defines the flow rate and slurry concentration of the diaphragm pump group. Compared with conventional centrifugal pump-based transport schemes, the proposed system increases the slurry pipeline efficiency from 53.14% to 55.43% and reduces wastewater discharge-related pipeline resistance losses from 475.9 mH2O to 361.7 mH2O. Full article
(This article belongs to the Section Ocean Engineering)
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25 pages, 1344 KB  
Article
Is Green Hydrogen a Strategic Opportunity for Albania? A Techno-Economic, Environmental, and SWOT Analysis
by Andi Mehmeti, Endrit Elezi, Armila Xhebraj, Mira Andoni and Ylber Bezo
Clean Technol. 2025, 7(4), 86; https://doi.org/10.3390/cleantechnol7040086 - 9 Oct 2025
Viewed by 697
Abstract
Hydrogen is increasingly recognized as a clean energy vector and storage medium, yet its viability and strategic role in the Western Balkans remain underexplored. This study provides the first comprehensive techno-economic, environmental, and strategic evaluation of hydrogen production pathways in Albania. Results show [...] Read more.
Hydrogen is increasingly recognized as a clean energy vector and storage medium, yet its viability and strategic role in the Western Balkans remain underexplored. This study provides the first comprehensive techno-economic, environmental, and strategic evaluation of hydrogen production pathways in Albania. Results show clear trade-offs across options. The levelized cost of hydrogen (LCOH) is estimated at 8.76 €/kg H2 for grid-connected, 7.75 €/kg H2 for solar, and 7.66 €/kg H2 for wind electrolysis—values above EU averages and reliant on lower electricity costs and efficiency gains. In contrast, fossil-based hydrogen via steam methane reforming (SMR) is cheaper at 3.45 €/kg H2, rising to 4.74 €/kg H2 with carbon capture and storage (CCS). Environmentally, Life Cycle Assessment (LCA) results show much lower Global Warming Potential (<1 kg CO2-eq/kg H2) for renewables compared with ~10.39 kg CO2-eq/kg H2 for SMR, reduced to 3.19 kg CO2-eq/kg H2 with CCS. However, grid electrolysis dominated by hydropower entails high water-scarcity impacts, highlighting resource trade-offs. Strategically, Albania’s growing solar and wind projects (electricity prices of 24.89–44.88 €/MWh), coupled with existing gas infrastructure and EU integration, provide strong potential. While regulatory gaps and limited expertise remain challenges, competition from solar-plus-storage, regional rivals, and dependence on external financing pose additional risks. In the near term, a transitional phase using SMR + CCS could leverage Albania’s gas assets to scale hydrogen production while renewables mature. Overall, Albania’s hydrogen future hinges on targeted investments, supportive policies, and capacity building aligned with EU Green Deal objectives, with solar-powered electrolysis offering the potential to deliver environmentally sustainable green hydrogen at costs below 5.7 €/kg H2. Full article
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16 pages, 3518 KB  
Article
Transparent Polyurethane Elastomers with Excellent Foamability and Self-Healing Property via Molecular Design and Dynamic Covalent Bond Regulation
by Rongli Zhu, Mingxi Linghu, Xueliang Liu, Liang Lei, Qi Yang, Pengjian Gong and Guangxian Li
Polymers 2025, 17(19), 2639; https://doi.org/10.3390/polym17192639 - 30 Sep 2025
Viewed by 550
Abstract
Microcellular thermoplastic polyurethane (TPU) foams with dynamic covalent bonds demonstrating exceptional self-healing capabilities, coupled with precisely controlled micron-scale cellular architectures, present a promising solution for developing advanced materials that simultaneously achieve damage recovery and low density. In this study, a series of self-healable [...] Read more.
Microcellular thermoplastic polyurethane (TPU) foams with dynamic covalent bonds demonstrating exceptional self-healing capabilities, coupled with precisely controlled micron-scale cellular architectures, present a promising solution for developing advanced materials that simultaneously achieve damage recovery and low density. In this study, a series of self-healable materials (named as PU-S) with high light transmittance possessing two dynamic covalent bonds (oxime bond and disulfide bond) in different ratios were fabricated by the one-pot method, and then the prepared PU-S were foamed utilizing the green and efficient supercritical carbon dioxide (scCO2) foaming technology. The PU-S foams possess multiple dynamic covalent bonds as well as porous structures, and the effect of the dynamic covalent bonds endows the materials with excellent self-healing properties and recyclability. Owing to the tailored design of dynamic covalent bonding synergies and micron-sized porous structures, PU-S5 exhibits hydrophobicity (97.5° water contact angle), low temperature flexibility (Tg = −30.1 °C), high light transmission (70.6%), and light weight (density of 0.12 g/cm3) together with high expansion ratio (~10 folds) after scCO2 foaming. Furthermore, PU-S5 achieves damage recovery under mild thermal conditions (60 °C). Accordingly, self-healing PU-S based on multiple dynamic covalent bonds will realize a wide range of potential applications in biomedical, new energy automotive, and wearable devices. Full article
(This article belongs to the Special Issue Advances in Cellular Polymeric Materials)
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15 pages, 6729 KB  
Article
Electropolymerized PAA as a Functional Matrix for CeO2-NiO Hybrid Electrocatalysts for Efficient Water Oxidation
by Mrunal Bhosale, Pritam J. Morankar, Yeonsu Lee, Hajin Seo and Chan-Wook Jeon
Polymers 2025, 17(19), 2631; https://doi.org/10.3390/polym17192631 - 28 Sep 2025
Viewed by 458
Abstract
Electrochemical water splitting has emerged as a pivotal strategy for advancing sustainable and renewable energy technologies. However, its practical deployment is often hampered by sluggish reaction kinetics, large overpotentials, and the high cost of efficient electrocatalysts. To overcome these critical challenges, a novel [...] Read more.
Electrochemical water splitting has emerged as a pivotal strategy for advancing sustainable and renewable energy technologies. However, its practical deployment is often hampered by sluggish reaction kinetics, large overpotentials, and the high cost of efficient electrocatalysts. To overcome these critical challenges, a novel bifunctional electrocatalyst based on electropolymerized CeO2-NiO with polyacrylic acid (Ce-Ni-PAA) has been rationally engineered for overall water splitting. The strategic incorporation of conductive polymer framework enables effective modulation of the local electronic structure, enhances charge transport pathways, and maximizes the density of electrochemically accessible active sites, thereby substantially boosting catalytic performance. When evaluated in a 1 M KOH alkaline medium, the optimized Ce-Ni-PAA0.5/NF hybrid demonstrates remarkable catalytic activity with 366.5 mV overpotential at 50 mA cm−2, coupled with lower Tafel slope of 93.5 mV dec−1. Additionally, the Ce-Ni-PAA0.5/NF electrocatalyst exhibits exceptional ECSA of 1092.3 cm2, which confirms the presence of a significantly larger number of electrochemically active sites. The electrocatalyst retains its performance even after 5000 continuous cycles of operation. The superior performance is attributed to the synergistic effects arising from the enriched composition, efficient electron transport channels, and abundant catalytic centers. Collectively, this study not only highlights the significance of rational structural and compositional design but also offers valuable insights toward the development of next-generation, cost-effective bifunctional electrocatalysts with strong potential for scalable water splitting and clean energy applications. Full article
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23 pages, 5297 KB  
Article
Comparative Analysis of Energy Recovery Configurations for Solar Vacuum Membrane Distillation
by Rihab Miladi, Bilel Hadrich, Nader Frikha and Slimane Gabsi
Sustainability 2025, 17(19), 8688; https://doi.org/10.3390/su17198688 - 26 Sep 2025
Viewed by 611
Abstract
Vacuum membrane distillation (VMD) is a promising desalination technology, which is likely to be integrated with solar energy, and offers a sustainable solution to freshwater scarcity. However, its industrial application remains limited due to high specific energy consumption and water production costs. The [...] Read more.
Vacuum membrane distillation (VMD) is a promising desalination technology, which is likely to be integrated with solar energy, and offers a sustainable solution to freshwater scarcity. However, its industrial application remains limited due to high specific energy consumption and water production costs. The key to improving VMD performance lies in enhancing the recovery of the latent heat of condensation. In this investigation, four different configurations are proposed; each differs in the method of condensation and energy recovery. The first is applied by using a basic condenser, preheating seawater with latent heat from vapor. The second is implemented by incorporating a liquid ring vacuum pump (LRVP), enabling both condensation and vacuum generation. The third is performed by coupling VMD with a heat pump, which operates by using a refrigerant fluid. Lastly, the fourth is employed by using mechanical vapor compression (MVC), where the vapor is compressed to recover heat efficiently. The results show that the VMD-MVC is the most efficient configuration, offering the lowest specific energy consumption (154.6 kWh/m3), the highest energy recovery rate (54.64%), the highest gained output ratio (GOR) of 5.52, and the lowest water production cost (4.6 USD/m3). In contrast, the VMD system coupled with a heat pump presented the highest water production cost (36.4 USD/m3) among all the evaluated configurations. Full article
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21 pages, 5385 KB  
Article
Research on the Mechanism and Process of Water-Jet-Guided Laser Annular Cutting for Hole Making in Inconel 718
by Qian Liu, Guoyong Zhao, Yugang Zhao, Shuo Yu and Guiguan Zhang
Micromachines 2025, 16(10), 1090; https://doi.org/10.3390/mi16101090 - 26 Sep 2025
Viewed by 572
Abstract
Nickel-based superalloys, serving as the preferred materials for hot-end structural components in aerospace engines, pose considerable challenges for the fabrication of high-quality gas film holes on their surfaces due to their inherent high hardness and strength. Water-jet-guided laser processing technology has exhibited notable [...] Read more.
Nickel-based superalloys, serving as the preferred materials for hot-end structural components in aerospace engines, pose considerable challenges for the fabrication of high-quality gas film holes on their surfaces due to their inherent high hardness and strength. Water-jet-guided laser processing technology has exhibited notable potential in the realm of gas film hole fabrication; however, its engineering application is hindered by the lack of synergy between processing quality and efficiency. To tackle this issue, this study achieves efficient coupling between a 1064 nm high-power laser and a stable water jet, leveraging a multi-focal water–light coupling mode. Furthermore, an “inside-to-outside” multi-pass ring-cutting drilling strategy is introduced, and the controlled variable method is employed to investigate the influence of laser single-pulse energy, scanning speed, and pulse frequency on the surface morphology and geometric accuracy of micro-holes. Building upon this foundation, micro-holes fabricated using optimized process parameters are analyzed and validated using scanning electron microscopy and energy-dispersive spectroscopy. The findings reveal that single-pulse energy is a pivotal parameter for achieving micro-hole penetration. By moderately increasing the scanning speed and pulse frequency, melt deposition and thermal accumulation effects can be effectively mitigated, thereby enhancing the surface morphology and machining precision of micro-holes. Specifically, when the single-pulse energy is set at 0.8 mJ, the scanning speed at 25 mm/s, and the pulse frequency at 300 kHz, high-quality micro-holes with an entrance diameter of 820 μm and a taper angle of 0.32° can be fabricated in approximately 60 s. The micro-morphology and element distribution of the micro-holes affirm that water-jet-guided laser processing exhibits exceptional performance in minimizing recast layers, narrowing the heat-affected zone, and preserving the smoothness of the hole wall. Full article
(This article belongs to the Special Issue Ultra-Precision Micro Cutting and Micro Polishing)
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