Search Results (82)

This review examines the chemical functionalization of Camelina, hemp, and rapeseed oils for the development of sustainable bio-based resins. Key strategies, including epoxidation, acrylation, and click chemistry, are discussed in the context of tailoring molecular structure to enhance reactivity, compatibility, and material performance. Particular emphasis is placed on overcoming the inherent limitations of vegetable oil structures to enable their integration into high-performance polymer systems. The agricultural sustainability and environmental advantages of these feedstocks are also highlighted alongside the technical challenges associated with their chemical modification. Functionalized oils derived from Camelina, hemp, and rapeseed have been successfully applied in various resin systems, including protective coatings, pressure-sensitive adhesives, UV-curable oligomers, and polyurethane foams. These advances demonstrate their growing potential as renewable alternatives to petroleum-based polymers and underline the critical role of structure–property relationships in designing next-generation sustainable materials. Ultimately, the objective of this review is to distill the most effective functionalization pathways and design principles, thereby illustrating how Camelina, hemp, and rapeseed oils could serve as viable substitutes for petrochemical resins in future industrial applications. Full article

As a large class of natural organic compounds, vegetable oil is generally composed of 95% fatty acid triglycerides and very few complex non-triglycerides. It has many advantages, such as sufficient yield, low price, distinct structural characteristics, and biodegradability. UV curing technology is known as a new method for the green industry in the 21st century due to its high efficiency, economy, energy conservation, high adaptability, and environmental friendliness. Therefore, UV-curable resins based on UV-curing technology has attracted widespread attention, converting epoxy soybean oil, castor oil, tung oil and other vegetable oils into high-performance plant oil-based UV-curable resins with higher molecular weight, multi-rigid ring and high reactivity, and the curing performance has been greatly improved, and the technology has been widely used in the field of polymer materials such as coatings, inks and adhesives. In this article, the recent research progress on this topic was summarized, and emphasis was put on the research on the resins from soybean oil and castor oil. Full article

The adhesion of printing inks to printing substrates is a complex process influenced by both the physical and chemical properties of the printing substrate and of the printing ink. Synthetic paper, being a polymer with no absorption capability, limits the interaction between the ink and substrate, leading to lower adhesion values. On synthetic paper, the thicker polymer resin layer covering the microcapsules results in a more stable ink film and lighter print coloration. In contrast, UV-curable ink applied to bulky and recycled papers, which have porous structures, exhibits more dynamic interactions. The polymer resin in the ink penetrates the paper’s pores, forming a stronger bond with the paper fibers and improving adhesion quality. Surface roughness also plays a significant role in ink adhesion. Rough surfaces increase contact between ink and paper, enhancing mechanical adhesion by allowing the ink to “lock” into the surface’s irregularities. The surface energy (SFE) at the interphase between paper and ink is also a key factor. Low SFE promotes better wetting and ink absorption, improving adhesion. Ink penetration into the printing substrate is crucial for achieving high-quality adhesion. Full article

Microlens arrays (MLAs) are essential for light collection, extraction, and high-resolution imaging. However, most reported MLAs have a limited filling factor. Here, we demonstrate MLAs using three different UV-curing optical adhesives based on the electrohydrodynamic inkjet (E-jet) printing technique. The highest filling factor of 89.91% is achieved. By controlling the curvature of the microlens via the surface treatment of the substrate, a series of MLAs with different numerical apertures can be obtained. With the high-consistency printing technique, the demonstrated high filling factor MLAs could be potentially useful to improve the performance of optical imaging and sensing systems. Full article

Additive manufacturing (AM) has the potential to revolutionize the fabrication of continuous carbon fiber-reinforced polymer composites (CCFRPCs). Among AM techniques, direct ink writing (DIW) with ultraviolet (UV) curable resin shows promise for creating CCFRPCs with high manufacturing speed, high fiber volume fraction, and low energy consumption. However, issues such as incomplete curing and weak interfacial bonding, particularly in dense fiber bundles, limit the mechanical performance. This study addressed these challenges using pre-impregnated systems (PISs), which is a process developed to impregnate dry fiber bundles with partially cured resin before being used for DIW printing, to enhance resin-fiber adhesion and fiber–fiber bonding within fiber bundles. By optimizing resin viscosity and curing conditions in the PIS process, samples treated by PIS achieved improved mechanical properties. Tensile and bending tests revealed significant performance gains over non-PIS treated samples, with tensile stiffness increasing by at least 39% and bending stiffness by 45% in 3K fiber bundles. Tensile samples with thicker fiber bundles (6K and 12K) exhibited similar improvements. On the other hand, while all samples exhibit enhanced mechanical properties under bending deformation, the improvement of flexural stiffness and strength with thicker fiber bundles is shown to be less significant than those with 3K fiber bundles. Overall, composites made with PIS-treated fibers can enhance mechanical performance compared with those made with non-PIS-treated fibers, offering the scaling capability of printing thicker fiber bundles to reduce processing time while maintaining improved properties. It emphasizes the importance of refining the pre-processing strategies of large continuous fiber bundles in the AM process to achieve optimal mechanical properties. Full article

As far as history tells, people have set efforts both to improve the conditions and to change the visual outfit of the skin, nails, and hair. The first information on nail cosmetics is found in ancient China and Egypt, where various nature-derived compositions were used for changing the colour of the nails. Nowadays more mechanically and chemically durable systems for nail polishes are elaborated. This review focuses on the latest achievements in the field of UV-curable nail polishes. Herein, the polymerization mechanisms of various systems (acrylates, as well as epoxides and thiols) occurring in nail polishes are described. Besides plausible side reactions of the polymerization process are characterized. Thus, the main drawbacks for forming a uniform, perfect layer are illuminated. For effective curing, the choice of photoinitiators may be crucial; thus, various types of photoinitiators as well as their main advantages and disadvantages are characterized. Ensuring effective adhesion between the substrate (human nail) and the polymer film is one of the challenges for the nail polish industry—thus the plausible interactions between the adhesion promoters and the keratin are described. Regarding the film-forming agents, a comprehensive overview of the composition of the traditional UV-curing nail polishes is provided, but the main emphasis is devoted to alternative, nature-derived film-forming agents that could introduce renewable resources into nail cosmetics. Additionally, this review gives short insight into the latest innovations in UV-curing nail cosmetics, like (1) nail polishes with improved pealability, (2) covalently polymer-bonded dyes and photoinitiators, thus reducing the release of the low-molecular compounds or their degradation products, and (3) UV-curing nail polishes as delivery systems for nail treatment medicine. Full article

Though polyurethanes (PUs) are widely used in people’s daily lives, traditional PUs are generally fabricated from toxic (poly)isocyanates. Furthermore, (poly)isocyanates are commonly industrially prepared from a seriously toxic and injurious chemical compound named phosgene, which is a dangerous gas that can cause lung irritation and eventually death. As is known to all, the consumption of carbon dioxide (CO₂)-based raw materials in chemical reactions and productions will be conducive to reducing the greenhouse effect. In this paper, non-isocyanate polyurethane (NIPU) diol was fabricated through a polyaddition reaction from ethylenediamine and CO₂-based ethylene carbonate, and then NIPU-based silicone-containing thiol hyperbranched polymers (NIPU-SiHPs) were synthesized from the NIPU diol. Finally, UV-curable optical-silicone-modified CO₂-based coatings (UV-NIPUs) were fabricated from NIPU-SiHPs and pentaerythritol triacrylate by a UV-initiated thiol-ene click reaction without a UV initiator. The UV-NIPUs demonstrated high transparency over 90% (400–800 nm), good mechanical performance with tensile strength reaching 3.49 MPa, superior thermal stability with an initial decomposition temperature (T_d5) in the range of 239.7–265.6 °C, moderate hydrophilicity with a water contact angle in the range of 42.6–62.1°, a high pencil hardness in the range of 5–9H, and good adhesive performance of grade 0. The results indicate that it is a promising green chemical strategy to fabricate CO₂-based high-performance materials. Full article

A novel monomer, 9-bis[4-(2-hydroxyethoxy)phenyl]fluorene di(mercaptopropionate), with a highly refractive index, purity, and excellent UV-curable properties, is synthesized through an optimized Fischer esterification process, reacting 9,9-bis[4-(2-hydroxyethoxy)phenyl]fluorene with 3-mercaptopropionic acid. The structural characterization of this monomer is performed using Fourier-transform infrared spectroscopy, nuclear magnetic resonance spectroscopy, high-performance liquid chromatography, and liquid chromatography-mass spectrometry. The synthesis conditions are optimized using a design-of-experiments approach. UV-curable resins are obtained by incorporating the synthesized monomer as the thiol component. The effects of thiol content on the UV-curing behavior, refractive index, shrinkage, adhesion to the polyethylene terephthalate (PET) foil, and viscoelastic recovery are examined. The thermal properties are assessed using differential scanning calorimetry and thermogravimetric analysis. Field-emission scanning electron microscopy confirms the successful replication of the prism film. In edge-lit light-emitting diode (LED) backlight units, the prism film showed increased luminance with higher thiol monomer content in the UV-curable resin while maintaining stable color coordinates. This novel highly refractive index monomer can be utilized in luminance-enhancing prism films, thereby contributing to future innovations in the display film industry. Full article

The development of sustainable pressure-sensitive adhesives (PSAs) from natural biomass resources has attracted increasing attention owing to their non-toxic, biocompatible, and biodegradable features. In this study, a bio-based acrylic PSA with tunable adhesion and cohesion was synthesized by a selective chemical modification of isosorbide-5-acrylate (IA) and its copolymerization with butyl acrylate and acrylic acid through UV-curing crosslinking. During the UV-curing process, the synthesized isosorbide diacrylate ester (IDAE) served as the crosslinker, effectively improving the crosslinking degree of PSA. The impact of IA and IDAE on the mechanical properties of PSA was studied. Moreover, to achieve a balance between adhesion and cohesion, the optimal composition was identified. The addition of IA significantly enhances the stiffness of PSA. Furthermore, the combined effect of IA and IDAE improves the overall adhesion properties of the PSA. The optimal bio-based PSA demonstrates a peel force of 13.9 N/25 mm and a persistent time of 6820 min, promising to replace traditional petroleum-based PSAs. Full article

In this work, a novel optical–chemical sensor for the detection of per- and polyfluorinated substances (PFASs) in a real scenario is presented. The proposed sensing approach exploits the multimode characteristics of plastic optical fibers (POFs) to achieve unconventional sensors via surface plasmon resonance (SPR) phenomena. The sensor is realized by the coupling of an SPR-POF platform with a novel chemical chip based on different polymeric nanolayers over the core of a D-shaped POF, one made up of an optical adhesive and one of a molecularly imprinted polymer (MIP) for PFAS. The chemical chip is used to launch the light into the SPR D-shaped POF platform, so the interaction between the analyte and the MIP’s sites can be used to modulate the propagated light in the POFs and the SPR phenomena. Selectivity tests and dose–response curves by standard PFOA water solutions were carried out to characterize the detection range sensor response, obtaining a wide PFAS response range, from 1 ppt to 1000 ppt. Then, tests performed on river water samples collected from the Bormida river paved the way for the applicability of the proposed approach to a real scenario. Full article

This study addresses the development of UV-curable polymer nanocomposites (PNCs), mainly based on acrylate, emphasizing material selection and formulation strategies that achieve efficient dispersion of the nanofillers (NFs). We begin by exploring various types of UV-curing coatings and delve deeper into their key components: monomers, oligomers, photoinitiators, fillers, and additives. Different types of components and examples are presented. Furthermore, this study delves into the critical importance of modifying NFs to tune the physical properties of the composite. It provides an overview of commonly used NFs and underscores the importance of surface modification (chemical and physical) as a pivotal technique for producing high-performance UV-curable PNCs. Additionally, various additives such as adhesion promoters, anti-foaming agents, and wetting and dispersing agents are discussed, emphasizing their functions within the formulation process. Different dispersion and blending methods are also discussed. The paper concludes by summarizing and presenting recent advancements in the formulation of UV-curable PNCs. This overview offers valuable insights to researchers and engineers working on the development of advanced materials. Full article

Polymer coatings are widely used in industries for protection, decoration, and specific applications, typically including volatile organic compounds (VOCs) to achieve low viscosity. The growing environmental concerns and the anticipated limits on fossil feedstock have driven the coating industry towards eco-friendly alternatives, with UV-curing technology emerging as a promising solution due to its energy efficiency, low-temperature operation, reduced VOC emissions, and high curing speed. Polyurethane acrylates (PUAs) are critical in UV-curable formulations, offering excellent flexibility, impact strength, optical, and adhesion properties. However, UV-cured PUA coatings face limitations in thermal stability and tensile strength, which can be addressed by incorporating fillers. This study investigates the effects of multi-functionalized hexagonal boron nitride (hBN) nanoparticles on the mechanical, thermal, optical, and adhesion properties of UV-cured PUA films and coatings for pre-coated metals. The results demonstrated that incorporating hBN nanoparticles enhanced the mechanical and thermal properties of the nanocomposite films, with optimal performance observed at 0.5% hBN loading. Despite the improved properties, the FTIR spectra indicated that the low concentration of hBN did not produce significant changes, potentially due to the overshadowing signals from the difunctional polyurethane acrylate. Full article

Due to the extremely low Reynolds number, the mixing of substances in laminar flow within microfluidic channels primarily relies on slow intermolecular diffusion, whereas various rapid reaction and detection requirements in lab-on-a-chip applications often necessitate the efficient mixing of fluids within short distances. This paper presents a magnetic pillar-shaped particle fabrication device capable of producing particles with planar shapes, which are then utilized to achieve the rapid mixing of multiple fluids within microchannels. During the particle fabrication process, a degassed PDMS chip provides self-priming capabilities, drawing in a UV-curable adhesive-containing magnetic powder and distributing it into distinct microwell structures. Subsequently, an external magnetic field is applied, and the chip is exposed to UV light, enabling the mass production of particles with specific magnetic properties through photo-curing. Without the need for external pumping, this chip-based device can fabricate hundreds of magnetic particles in less than 10 min. In contrast to most particle fabrication methods, the degassed PDMS approach enables self-priming and precise dispensing, allowing for precise control over particle shape and size. The fabricated dual-layer magnetic particles, featuring fan-shaped blades and disk-like structures, are placed within micromixing channels. By manipulating the magnetic field, the particles are driven into motion, altering the flow patterns to achieve fluid mixing. Under conditions where the Reynolds number in the chip ranges from 0.1 to 0.9, the mixing index for substances in aqueous solutions exceeds 0.9. In addition, experimental analyses of mixing efficiency for fluids with different viscosities, including 25 wt% and 50 wt% glycerol, reveal mixing indices exceeding 0.85, demonstrating the broad applicability of micromixers based on the rapid rotation of magnetic particles. Full article

A new type of UV-curable pressure-sensitive adhesive containing Si atoms (Si-PSAs) was prepared by a solution-free UV-initiated telomerization process of n-butyl acrylate, acrylic acid, methyl methacrylate, and 4-acrylooxybenzophenone using triethylsilane (TES) as a telogen and an acylphosphine oxide (APO) as a radical photoinitiator. Selected commercial adhesion promoters were tested as additives in the formulation of adhesive compositions, i.e., (i) an organic copolymer with polar groups (carboxyl and hydroxyl); (ii) a hydroxymetal-organic compound; and (iii) a quaternary ammonium salt and (iv) a chlorinated polyolefin. No fillers, crosslinking agents, or photoinitiators were used in the adhesive compositions. NMR techniques confirmed the incorporation of silicon atoms into the polyacrylate structure. The influence of adhesion promoters on the kinetics of the UV-crosslinking process of Si-PSAs was investigated by a photo-DSC technique. The obtained Si-PSAs were characterized by adhesion (to steel, glass, PMMA, and PE), tack, and cohesion at 20 °C. Finally, the wetting angle of Si-PSAs with water was checked and their thermal stability was proved (TGA). Unexpectedly, the quaternary ammonium salt had the most favorable effect on improving the thermal stability of Si-PSAs (302 °C) and adhesion to glass and PMMA. In contrast, Si-PSAs containing the hydroxymetal-organic compound showed excellent adhesion to steel. Full article

Magnesium alloys, because of their excellent strength-to-weight ratio, are increasingly used in many industries. When used in external elements, the key factor is to provide adequate anticorrosion protection. High-temperature, cured-powder coatings are widely used to protect most metals, but their use on magnesium alloys is difficult as a result of the instability of the magnesium substrate at elevated temperatures. Another problem is ensuring the proper adhesion of the organic coating to the magnesium substrate. This paper presents the procedure for the synthesis of a duplex coating on AZ91 magnesium alloy. The topcoat was a powder coating based on acrylic resin, the main ingredient of which was glycidyl methacrylate. Because of the presence of epoxy groups, the coating was cured using ultraviolet (UV) radiation (low-temperature technology). The conversion subcoating was produced by plasma electrolytic oxidation (PEO) in an alkaline silicate electrolyte. The synthesized coating system was tested, among others, for microscopic (SEM), adhesive (mesh of cuts), and anticorrosion (EIS). The duplex PEO/UV-curable powder coating showed very good adhesion to the metal and increased the anticorrosion properties of the magnesium substrate, compared to the powder coating produced directly on the magnesium alloy and on an alternative conversion coating (synthesized in the process of chemical zircon phosphating). Full article