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Keywords = TG-DTG

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28 pages, 6625 KiB  
Article
Short- and Long-Term Mechanical and Durability Performance of Concrete with Copper Slag and Recycled Coarse Aggregate Under Magnesium Sulfate Attack
by Yimmy Fernando Silva, Claudia Burbano-Garcia, Eduardo J. Rueda, Arturo Reyes-Román and Gerardo Araya-Letelier
Appl. Sci. 2025, 15(15), 8329; https://doi.org/10.3390/app15158329 - 26 Jul 2025
Viewed by 254
Abstract
Sustainability in the construction sector has become a fundamental objective for mitigating escalating environmental challenges; given that concrete is the most widely used man-made material, extending its service life is therefore critical. Among durability concerns, magnesium sulfate (MgSO4) attack is particularly [...] Read more.
Sustainability in the construction sector has become a fundamental objective for mitigating escalating environmental challenges; given that concrete is the most widely used man-made material, extending its service life is therefore critical. Among durability concerns, magnesium sulfate (MgSO4) attack is particularly deleterious to concrete structures. Therefore, this study investigates the short- and long-term performance of concrete produced with copper slag (CS)—a massive waste generated by copper mining activities worldwide—employed as a supplementary cementitious material (SCM), together with recycled coarse aggregate (RCA), obtained from concrete construction and demolition waste, when exposed to MgSO4. CS was used as a 15 vol% cement replacement, while RCA was incorporated at 0%, 20%, 50%, and 100 vol%. Compressive strength, bulk density, water absorption, and porosity were measured after water curing (7–388 days) and following immersion in a 5 wt.% MgSO4 solution for 180 and 360 days. Microstructural characteristics were assessed using scanning electron microscopy (SEM), X-ray diffraction (XRD), thermogravimetric analysis with its differential thermogravimetric derivative (TG-DTG), and Fourier transform infrared spectroscopy (FTIR) techniques. The results indicated that replacing 15% cement with CS reduced 7-day strength by ≤10%, yet parity with the reference mix was reached at 90 days. Strength losses increased monotonically with RCA content. Under MgSO4 exposure, all mixtures experienced an initial compressive strength gain during the short-term exposures (28–100 days), attributed to the pore-filling effect of expansive sulfate phases. However, at long-term exposure (180–360 days), a clear strength decline was observed, mainly due to internal cracking, brucite formation, and the transformation of C–S–H into non-cementitious M–S–H gel. Based on these findings, the combined use of CS and RCA at low replacement levels shows potential for producing environmentally friendly concrete with mechanical and durability performance comparable to those of concrete made entirely with virgin materials. Full article
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36 pages, 8968 KiB  
Article
Stabilization of High-Volume Circulating Fluidized Bed Fly Ash Composite Gravels via Gypsum-Enhanced Pressurized Flue Gas Heat Curing
by Nuo Xu, Rentuoya Sa, Yuqing He, Jun Guo, Yiheng Chen, Nana Wang, Yuchuan Feng and Suxia Ma
Materials 2025, 18(15), 3436; https://doi.org/10.3390/ma18153436 - 22 Jul 2025
Viewed by 197
Abstract
Circulating fluidized bed fly ash (CFBFA) stockpiles release alkaline dust, high-pH leachate, and secondary CO2/SO2—an environmental burden that exceeds 240 Mt yr−1 in China alone. Yet, barely 25% is recycled, because the high f-CaO/SO3 contents destabilize conventional [...] Read more.
Circulating fluidized bed fly ash (CFBFA) stockpiles release alkaline dust, high-pH leachate, and secondary CO2/SO2—an environmental burden that exceeds 240 Mt yr−1 in China alone. Yet, barely 25% is recycled, because the high f-CaO/SO3 contents destabilize conventional cementitious products. Here, we presents a pressurized flue gas heat curing (FHC) route to bridge this scientific deficit, converting up to 85 wt% CFBFA into structural lightweight gravel. The gypsum dosage was optimized, and a 1:16 (gypsum/CFBFA) ratio delivered the best compromise between early ettringite nucleation and CO2-uptake capacity, yielding the highest overall quality. The optimal mix reaches 9.13 MPa 28-day crushing strength, 4.27% in situ CO2 uptake, 1.75 g cm−3 bulk density, and 3.59% water absorption. Multi-technique analyses (SEM, XRD, FTIR, TG-DTG, and MIP) show that FHC rapidly consumes expansive phases, suppresses undesirable granular-ettringite formation, and produces a dense calcite/needle-AFt skeleton. The FHC-treated CFBFA composite gravel demonstrates 30.43% higher crushing strength than JTG/TF20-2015 standards, accompanied by a water absorption rate 28.2% lower than recent studies. Its superior strength and durability highlight its potential as a low-carbon lightweight aggregate for structural engineering. A life-cycle inventory gives a cradle-to-gate energy demand of 1128 MJ t−1 and a process GWP of 226 kg CO2-eq t−1. Consequently, higher point-source emissions paired with immediate mineral sequestration translate into a low overall climate footprint and eliminate the need for CFBFA landfilling. Full article
(This article belongs to the Section Advanced Composites)
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18 pages, 4106 KiB  
Article
Assessment of Ammonia Adsorption Capacity on Activated Banana Peel Biochars
by Katarzyna Jedynak and Barbara Charmas
Materials 2025, 18(14), 3395; https://doi.org/10.3390/ma18143395 - 20 Jul 2025
Viewed by 383
Abstract
This paper presents the assessment of the possibility of ammonia adsorption on biochars from banana peels, chemically activated with potassium hydroxide (KOH) at different temperatures. The obtained materials were characterized in detail using a number of analytical techniques, including nitrogen adsorption (BET), scanning [...] Read more.
This paper presents the assessment of the possibility of ammonia adsorption on biochars from banana peels, chemically activated with potassium hydroxide (KOH) at different temperatures. The obtained materials were characterized in detail using a number of analytical techniques, including nitrogen adsorption (BET), scanning electron microscopy (SEM), elemental analysis (CHNS), thermal analysis (TG, DTG, DTA), Fourier transform infrared spectroscopy (ATR-FTIR), Raman spectroscopy, Boehm titration method and biochar surface pH. They revealed a largely developed microporous structure and a large specific surface area, ranging from 1134 to 2332 m2 g−1. The adsorption tests against ammonia in the gas phase showed a large adsorption capacity of the materials, up to 5.94 mmol g−1 at 0 °C and 3.83 mmol g−1 at 20 °C. The adsorption properties of the obtained biochars were confirmed to be significantly influenced by the surface chemistry (presence of the acidic functional groups). The research results indicate that the waste-based biomass, such as banana peels, can be an ecological and economical raw material for the production of highly effective adsorbents, useful in the removal of ammonia and other toxic gases polluting the environment. Full article
(This article belongs to the Section Porous Materials)
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19 pages, 3119 KiB  
Article
Aquathermolytic Upgrading of Zarafshanian Extra Heavy Oil Using Ammonium Alum
by Amirjon Ali Akhunov, Firdavs Aliev, Nurali Mukhamadiev, Oscar Facknwie Kahwir, Alexey Dengaev, Mohammed Yasin Majeed, Mustafa Esmaeel, Abdulvahhab Al-Qaz, Oybek Mirzaev and Alexey Vakhin
Molecules 2025, 30(14), 3013; https://doi.org/10.3390/molecules30143013 - 18 Jul 2025
Viewed by 334
Abstract
The growing global demand for energy necessitates the efficient utilization of unconventional petroleum resources, particularly heavy oil reserves. However, extracting, transporting, and processing these resources remain challenging due to their low mobility, low API gravity, and significant concentrations of resins, asphaltenes, heteroatoms, and [...] Read more.
The growing global demand for energy necessitates the efficient utilization of unconventional petroleum resources, particularly heavy oil reserves. However, extracting, transporting, and processing these resources remain challenging due to their low mobility, low API gravity, and significant concentrations of resins, asphaltenes, heteroatoms, and metals. In recent years, various in situ upgrading techniques have been explored to enhance heavy oil quality, with catalytic aquathermolysis emerging as a promising approach. The effectiveness of this process largely depends on the development of cost-effective, environmentally friendly catalysts. This study investigates the upgrading performance of water-soluble ammonium alum, (NH4)Al(SO4)2·12H2O, for an extra-heavy oil sample from the Zarafshan Depression, located along the Tajikistan–Uzbekistan border. Comprehensive analyses demonstrate that the catalyst facilitates the breakdown of heavy oil components, particularly resins and asphaltenes, into lighter fractions. As a result, oil viscosity was significantly reduced by 94%, while sulfur content decreased from 896 ppm to 312 ppm. Furthermore, thermogravimetric (TG-DTG) analysis, coupled with Fourier-transform infrared spectroscopy (FT-IR), scanning electron microscopy (SEM), and X-ray diffraction (XRD), revealed that the thermal decomposition of ammonium alum produces catalytically active Al2O3 nanoparticles. These findings suggest that ammonium alum is a highly effective water-soluble pre-catalyst for hydrothermal upgrading, offering a viable and sustainable solution for the development of extra-heavy oil fields. Full article
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15 pages, 2630 KiB  
Article
Mechanistic Insights into Full Solid-Waste Activators for Enhancing the Performance of Blast Furnace Slag–Fly Ash Cementitious Composites
by Huiying Zhang, Yongchun Li, Dingbang Wei, Xu Wu and Yapeng Wang
Materials 2025, 18(14), 3275; https://doi.org/10.3390/ma18143275 - 11 Jul 2025
Viewed by 343
Abstract
To address the practical limitations of conventional alkaline activators (e.g., handling hazards, cost) and promote the resource utilization of industrial solid wastes, this study developed a novel all-solid-waste activator system comprising soda residue (SR) and carbide slag (CS). The synergistic effects of SR-CS [...] Read more.
To address the practical limitations of conventional alkaline activators (e.g., handling hazards, cost) and promote the resource utilization of industrial solid wastes, this study developed a novel all-solid-waste activator system comprising soda residue (SR) and carbide slag (CS). The synergistic effects of SR-CS activators on the hydration behavior of blast furnace slag (GGBS)–fly ash (FA) cementitious composites were systematically investigated. Mechanical performance, phase evolution, and microstructural development were analyzed through compressive strength tests, XRD, FTIR, TG-DTG, and SEM-EDS. Results demonstrate that in the SR-CS activator system, which combines with desulfuriation gypsum as sulfate activator, increasing CS content elevates the normal consistency water demand due to the high-polarity, low-solubility Ca(OH)2 in CS. The SR-CS activator accelerates the early hydration process of cementitious materials, shortening the paste setting time while achieving compressive strengths of 17 MPa at 7 days and 32.4 MPa at 28 days, respectively. Higher fly ash content reduced strength owing to increased unreacted particles and prolonged setting. Conversely, desulfurization gypsum exhibited a sulfate activation effect, with compressive strength peaking at 34.2 MPa with 4 wt% gypsum. Chloride immobilization by C-S-H gel was confirmed, effectively mitigating environmental risks associated with SR. This work establishes a sustainable pathway for developing low-carbon cementitious materials using multi-source solid wastes. Full article
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23 pages, 11832 KiB  
Article
Investigation of Flexibility Enhancement Mechanisms and Microstructural Characteristics in Emulsified Asphalt and Latex-Modified Cement
by Wen Liu, Yong Huang, Yulin He, Hanyu Wei, Ruyun Bai, Huan Li, Qiushuang Cui and Sining Li
Sustainability 2025, 17(14), 6317; https://doi.org/10.3390/su17146317 - 9 Jul 2025
Viewed by 444
Abstract
The inherent limitations of ordinary cement mortar—characterized by its high brittleness and low flexibility—result in a diminished load-bearing capacity, predisposing concrete pavements to cracking. A novel approach has been proposed to enhance material performance by incorporating emulsified asphalt and latex into ordinary cement [...] Read more.
The inherent limitations of ordinary cement mortar—characterized by its high brittleness and low flexibility—result in a diminished load-bearing capacity, predisposing concrete pavements to cracking. A novel approach has been proposed to enhance material performance by incorporating emulsified asphalt and latex into ordinary cement mortar, aiming to improve the flexibility and durability of concrete pavements effectively. To further validate the feasibility of this proposed approach, a series of comprehensive experimental investigations were conducted, with corresponding conclusions detailed herein. As outlined below, the flexibility properties of the modified cement mortar were systematically evaluated at curing durations of 3, 7, and 28 days. The ratio of flexural to compressive strength can be increased by up to 38.9% at 8% emulsified asphalt content at the age of 28 days, and by up to 50% at 8% latex content. The mechanism of emulsified asphalt and latex-modified cement mortar was systematically investigated using a suite of analytical techniques: X-ray diffraction (XRD), Fourier transform infrared (FTIR) spectroscopy, thermogravimetric analysis (TG-DTG), X-ray photoelectron spectroscopy (XPS), and scanning electron microscopy (SEM). Through comprehensive analyses of microscopic morphology, hydration products, and elemental distribution, the enhancement in cement mortar toughness can be attributed to two primary mechanisms. First, Ca2+ ions combine with the carbonyl groups of emulsified asphalt to form a flexible film structure during cement hydration, thereby reducing the formation of brittle hydrates. Second, active functional groups in latex form a three-dimensional network, regulating internal expansion-contraction tension in the modified mortar and extending its service life. Full article
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13 pages, 1841 KiB  
Article
Fuel Features of Straw Biomass Valorized with Aluminosilicates
by Joanna Wnorowska, Mateusz Tymoszuk and Sylwester Kalisz
Energies 2025, 18(13), 3302; https://doi.org/10.3390/en18133302 - 24 Jun 2025
Viewed by 217
Abstract
Straw biomass is a renewable but problematic fuel due to its high alkali and chlorine content, which can cause slagging and corrosion during combustion. To mitigate these issues, this study investigates the influence of aluminosilicate additives on the thermal behavior and combustion characteristics [...] Read more.
Straw biomass is a renewable but problematic fuel due to its high alkali and chlorine content, which can cause slagging and corrosion during combustion. To mitigate these issues, this study investigates the influence of aluminosilicate additives on the thermal behavior and combustion characteristics of straw biomass. Laboratory-scale testing is carried out using thermogravimetric analysis under atmospheric air, showing the TG, DTG, and DSC profiles of samples (kaolinite, halloysite, straw biomass, and straw biomass with 4 wt.% of halloysite). Additionally, the main combustion parameters, like the ignition temperature, the maximum peak temperature, the burnout temperature, and some combustion indexes, are presented. The results show the effect of a heating rate in the range of 5–20 °C/min. Moreover, in this study, two non-isothermal model methods (Kissinger and Ozawa) are used to estimate energy activation. While halloysite slightly affects the combustion indexes and marginally reduces energy activation, its overall influence does not significantly alter combustion efficiency. These findings support the potential and safe use of halloysite for the biomass combustion process. Full article
(This article belongs to the Section I1: Fuel)
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18 pages, 10118 KiB  
Article
A Comparative Study on the Effects of Heat Treatment on the Properties of Rubberwood Veneer
by Yayun Wu, He Sun, Zi You, Zhiwei He, Shiqi Zeng, Yuxing Han and Taian Chen
Forests 2025, 16(6), 1010; https://doi.org/10.3390/f16061010 - 16 Jun 2025
Viewed by 809
Abstract
Heat treatment is a widely employed method for modifying solid wood and has also been extended to veneer-type woods. Owing to the thinness and ease of handling of veneers, the regulation of protective media in heat treatment has not been highly regarded by [...] Read more.
Heat treatment is a widely employed method for modifying solid wood and has also been extended to veneer-type woods. Owing to the thinness and ease of handling of veneers, the regulation of protective media in heat treatment has not been highly regarded by the industry and is scarcely reported in research. In light of this, in this paper, rubber wood (Hevea brasiliensis) veneer is taken as the research subject to investigate the influences of heat treatment with hot air (HTHA) and heat treatment with superheated steam (HTSS) at different temperatures on the chemical properties, longitudinal tensile strength, color values, hygroscopicity, thermal degradation performance and microstructure of the wood. The results show that heat treatment alters the chemical properties of wood. Both heat treatments reduce the content of hemicellulose and other components in the veneer, and the characteristic peak of lignin in HTSS is slightly enhanced. The crystallinity of the veneer slightly increases after heat treatment, and the increase in HTSS is greater than that in HTHA. Through scanning electron microscopy, it is observed that heat treatment can effectively remove starch granules in rubber wood veneer, with HTSS being superior to HTHA, and the removal effect increases with the rise in temperature. The longitudinal tensile strength of the veneer decreased by 0.69%, 3.87%, and 24.98% respectively at 135~155 °C HTHA, and by 3.25%, 7.00%, and 18.47% respectively at 135~155 °C HTSS. Both heat treatments reduced the lightness of the veneer and increased the chroma index. At 155 °C, the color difference value of the veneer treated by HTSS was smaller than that treated by HTHA. The effects of heat treatment on the moisture absorption performance of the veneer were different. The equilibrium moisture content of the veneer treated at 135 °C HTHA and 135~155 °C HTSS was lower than that of the untreated material, indicating an improvement in moisture absorption stability. The maximum moisture sorption hysteresis of untreated material is 3.39%. The maximum moisture sorption hysteresis of 135 °C HTHA is not much different from that of untreated material. The values of 145 °C and 155 °C HTHA increase by 8.85% and 9.14% respectively. The values of 135 °C, 145 °C, and 155 °C HTSS increase by 22.42%, 25.37%, and 19.47% respectively. The moisture absorption hysteresis of the veneer increases after heat treatment, and the effect of HTSS improvement is more significant. From the TG and DTG curves, it can be seen that the residual mass percentage of the veneer after heat treatment is higher than that of the untreated material. The residual mass percentage of HTHA at 135 °C, 145 °C, and 155 °C increased by 3.13%, 3.07%, and 2.06% respectively, and that of HTSS increased by 5.14%, 7.21%, and 6.08% respectively. Full article
(This article belongs to the Section Wood Science and Forest Products)
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14 pages, 1615 KiB  
Article
Investigation on the Properties of Phenolic-Resin-Based Functional Gradient Thermal Protection Composite Materials
by Jiangman Li, Weixiong Chen and Jianlong Chang
Aerospace 2025, 12(6), 536; https://doi.org/10.3390/aerospace12060536 - 13 Jun 2025
Cited by 1 | Viewed by 705
Abstract
Crosslinked phenolic resin was prepared using hexamethylenetetramine (HMTA) as a crosslinking agent in hydrochloric acid solution. The ablation-heat-resistant material was prepared by a pressure-assisted RTM (resin transfer molding) process with reinforcing material (quartz fibre 2.5D needle-punched fabric/satin fibre cloth/fibre mesh tire) and matrix [...] Read more.
Crosslinked phenolic resin was prepared using hexamethylenetetramine (HMTA) as a crosslinking agent in hydrochloric acid solution. The ablation-heat-resistant material was prepared by a pressure-assisted RTM (resin transfer molding) process with reinforcing material (quartz fibre 2.5D needle-punched fabric/satin fibre cloth/fibre mesh tire) and matrix (crosslinked phenolic resin). The thermal stability of the cured product was studied by a thermogravimetric analyser (TG and DTG). The mechanical properties, heat resistance, and ablation properties of the composites were tested. The ablation morphology, element analysis, and phase structure of the composites were analysed by scanning electron microscopy (SEM), energy dispersive spectrometry (EDS), and X-ray diffraction (XRD), respectively. The results show that the phenolic resin has a lower initial viscosity and a longer pot life at 80 °C, and a higher carbon residue rate (70.18%). The tensile strength of the composites is close to 40 MPa, the tensile modulus is higher than 1.35 GPa, the compression modulus is higher than 10 MPa, and the elongation at break is higher than 1.55%. SiO2, SiC, and ZrO2 ceramic phases were formed after ablation, which effectively improved the ablation performance of the composites. Full article
(This article belongs to the Special Issue Thermal Protection System Design of Space Vehicles)
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16 pages, 6652 KiB  
Article
Combustion Characteristics of Moxa Floss Under Nitrogen Atmosphere
by Yukun Feng, Yifan Wu, Pengzhou Du, Yang Ma and Zhaoyi Zhuang
Fuels 2025, 6(2), 48; https://doi.org/10.3390/fuels6020048 - 13 Jun 2025
Viewed by 455
Abstract
To investigate the combustion characteristics of moxa under a nitrogen atmosphere, this study employed an integrated approach combining experimental and theoretical analysis. Twelve moxa floss samples with different leaf-to-floss ratios, geographical origins, and storage durations were selected for thermogravimetric analysis (TGA) and Fourier [...] Read more.
To investigate the combustion characteristics of moxa under a nitrogen atmosphere, this study employed an integrated approach combining experimental and theoretical analysis. Twelve moxa floss samples with different leaf-to-floss ratios, geographical origins, and storage durations were selected for thermogravimetric analysis (TGA) and Fourier transform infrared spectroscopy (FTIR) of their carbonized products in nitrogen environment. Through TG-DTG analysis, the thermal degradation patterns of the twelve moxa floss samples under nitrogen atmosphere were systematically examined to elucidate their pyrolysis behaviors, with particular emphasis on the influence of pyrolysis temperature and leaf-to-floss ratio on combustion characteristics. The pyrolysis process occurred in three distinct stages, with the most significant mass loss (120–430 °C) observed in the second stage. Higher leaf–fiber ratios and longer storage years were found to promote more complete pyrolysis. Kinetic analysis was performed to fit thermogravimetric data, establishing a reaction kinetic model for moxa pyrolysis. Results indicated that samples with higher leaf–fiber ratios required greater activation energy, while storage duration showed negligible impact. Notably, Nanyang moxa demanded higher pyrolysis energy than Qichun moxa. FTIR analysis identified the primary components of carbonized products as water, ester compounds, flavonoids, and cellulose. These findings suggest that moxa carbonization products retain chemical reactivity, demonstrating potential applications in adsorption and catalysis processes. Full article
(This article belongs to the Special Issue Biofuels and Bioenergy: New Advances and Challenges)
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19 pages, 12347 KiB  
Article
Long-Term Physical and Chemical Stability and Energy Recovery Potential Assessment of a New Chelating Resin Used in Brine Treatment for Chlor-Alkali Plants
by Liliana Lazar, Loredana-Vasilica Postolache, Valeria Danilova, Dumitru Coman, Adrian Bele, Daniela Rusu, Mirela-Fernanda Zaltariov and Gabriela Lisa
Polymers 2025, 17(11), 1575; https://doi.org/10.3390/polym17111575 - 5 Jun 2025
Viewed by 538
Abstract
Brine purification is an important process unit in chlor-alkali industrial plants for the production of sodium hydroxide, chlorine, and hydrogen. The membrane cell process requires ultrapure brine, which is obtained through mechanical filtration, chemical precipitation and fine polishing, and ion exchange using polymer [...] Read more.
Brine purification is an important process unit in chlor-alkali industrial plants for the production of sodium hydroxide, chlorine, and hydrogen. The membrane cell process requires ultrapure brine, which is obtained through mechanical filtration, chemical precipitation and fine polishing, and ion exchange using polymer resins. Temperature variations can lead to the degradation of the exchange properties of these resins, primarily causing a decrease in their exchange capacity, which negatively impacts the efficiency of the brine purification. After multiple ion exchange regeneration cycles, significant quantities of spent resins may be generated. These must be managed in accordance with resource efficiency and hazardous waste management to ensure the sustainability of the industrial process. In this paper, a comparative study is conducted to characterize the long-term stability of a new commercial chelating resin used in the industrial electrolysis process. The spectroscopic methods of physicochemical characterization included: scanning electron microscopy with energy dispersive X-ray spectroscopy (SEM-EDX) and attenuated total reflectance–Fourier transform infrared spectroscopy (ATR-FTIR). The thermal behavior of the polymer resins was evaluated using the following thermogravimetric methods: thermogravimetry (TG), derivative thermogravimetry (DTG), and differential thermal analysis (DTA), while the moisture behavior was studied using dynamic vapor sorption (DVS) analysis. To assess the energy potential, the polymer resins were analyzed to determine their calorific value and overall energy content. Full article
(This article belongs to the Special Issue Current and Future Trends in Thermosetting Resins)
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17 pages, 2012 KiB  
Article
Improving Energy Efficiency of Wastewater Residue Biomass Utilisation by Co-Combustion with Coal
by Andrey Zhuikov, Tatyana Pyanykh, Mikhail Kolosov, Irina Grishina, Yana Zhuikova, Petr Kuznetsov and Stanislav Chicherin
Energies 2025, 18(11), 2906; https://doi.org/10.3390/en18112906 - 1 Jun 2025
Viewed by 445
Abstract
The accelerated urbanisation that is occurring in many regions of the world is resulting in a corresponding increase in the volume of sewage sludge. This sludge is then stored in specialised landfills, the area of which is increasing annually. One of the methods [...] Read more.
The accelerated urbanisation that is occurring in many regions of the world is resulting in a corresponding increase in the volume of sewage sludge. This sludge is then stored in specialised landfills, the area of which is increasing annually. One of the methods of utilising this sludge is through its combustion in power plants, where it serves to generate heat. However, due to the low calorific value of sewage sludge, it is recommended to combust it in conjunction with high-calorific fuel. To improve energy efficiency of sewage residue biomass utilisation by co-combustion with coal, it is necessary to determine the main combustion parameters and mass fraction in the mixture. The objective of this study is to estimate the primary parameters of combustion of sewage sludge and coal by employing the synchronous thermal analysis method, in addition to determining the concentrations of gaseous substances formed during the combustion process. A comprehensive technical and elemental analysis of the fuels was conducted, and their thermal properties were thoroughly determined. The inorganic residue from sewage sludge combustion was analysed by scanning electron microscopy for the content of trace elements and basic oxides. Thermogravimetric analysis (TGA) of fuels was conducted in an oxidising medium, utilising a 6 mg suspension with a heating rate of 20 °C/min. The profiles of TG, DTG, and DSC curves were then utilised to determine the ignition and burnout temperatures, maximum mass loss rate, combustion index, and synergistic effects. The mixture of coal with 25% sewage sludge was found to have the most energy-efficient performance compared to other mixtures, with a 3% reduction in ignition temperature compared to coal. Concentrations of carbon dioxide, carbon monoxide, nitrogen oxides, and sulphur oxides were also determined. Full article
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21 pages, 2051 KiB  
Article
Zn Complex with Homovanillic Acid: Theoretical (B3LYP/6-311++G(d,p)), Structural (FT-IR, NMR), Thermal (TG, DTG, and DSC) and Biological (Antioxidant and Antimicrobial) Characteristics
by Mariola Samsonowicz, Monika Kalinowska, Adriana Dowbysz, Kamila Koronkiewicz, Bożena Kukfisz and Anna Pietryczuk
Materials 2025, 18(10), 2374; https://doi.org/10.3390/ma18102374 - 20 May 2025
Viewed by 385
Abstract
In this study, the structure of the synthesized Zn(II) complex with homovanillic acid (HVA) was investigated using the FT-IR, UV/Vis, and NMR spectroscopic methods, as well as elemental and thermal (TG, DTG, and DSC) analysis. The stoichiometric molar ratio of metal:ligand for the [...] Read more.
In this study, the structure of the synthesized Zn(II) complex with homovanillic acid (HVA) was investigated using the FT-IR, UV/Vis, and NMR spectroscopic methods, as well as elemental and thermal (TG, DTG, and DSC) analysis. The stoichiometric molar ratio of metal:ligand for the solid form of the complex was established as 1:2, with coordination through the carboxylate group and aromatic ring substituents. The theoretical structural and electronic parameters were calculated by the use of the B3LYP/6-311++G(d,p) method. Antioxidant properties were examined using spectroscopic tests: DPPH (1,1-diphenyl-2-picrylhydrazyl radical), FRAP (ferric reducing antioxidant activity), and ABTS (2,2′-azino-bis-(3-ethylbenzothiazoline-6-sulfonic acid) (diammonium salt radical cation). The Zn(II) complex with HVA showed similar or lower antioxidant properties compared to the ligand, depending on the antioxidant assay. The antimicrobial activity of acid and its complex with Zn(II) against Escherichia coli, Bacillus subtilis, and Candida albicans were also investigated by evaluation of the minimum inhibitory concentration (MIC). The Zn(II) complex shows higher antibacterial and antifungal activity compared to HVA. Full article
(This article belongs to the Section Biomaterials)
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13 pages, 7111 KiB  
Article
Utilization of High Iron Content Sludge and Ash as Partial Substitutes for Portland Cement
by Hui Gu, Zhenyong Zhang, Wen Li, Zhaobo Meng and Jianxiong Sheng
Materials 2025, 18(10), 2309; https://doi.org/10.3390/ma18102309 - 15 May 2025
Viewed by 412
Abstract
Sludge is a semi-solid waste generated during the process of wastewater treatment. Due to the addition of polymerized ferric chloride in the flocculation process, the sludge produced by the sewage treatment plant in Liaocheng Jiaming Industrial Park contains a high content of iron [...] Read more.
Sludge is a semi-solid waste generated during the process of wastewater treatment. Due to the addition of polymerized ferric chloride in the flocculation process, the sludge produced by the sewage treatment plant in Liaocheng Jiaming Industrial Park contains a high content of iron oxide. In this paper, chemical analysis and particle size analysis of local sludge and sludge ash were conducted. In order to assess the potential of substituting cement as cementitious material with different dosages of sludge or sludge ash with high iron oxide content, setting time, compressive strength, microscopic analysis using microscopic testing (XRD, TG/DTG, SEM) and a toxicity characteristic leaching procedure (TCLP) were analyzed. These procedures determined the physical properties, compressive strength, hydration products, microstructure, and heavy metal contaminants of cement slurries replaced by local sludge or sludge ash with different dosages of high iron oxide content. The results show that less than 5% of local sludge or sludge ash can be incorporated into cement slurry as an alternative cementitious material for solid waste disposal. Full article
(This article belongs to the Special Issue Obtaining and Characterization of New Materials (5th Edition))
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19 pages, 7740 KiB  
Article
A Comprehensive Study on the Microstructure and Mechanical Behavior of Glycoluril–Formaldehyde Polymer-Modified Cement Paste
by Nakarajan Arunachelam, S. K. M. Pothinathan, C. Chella Gifta and N. P. Vignesh
Buildings 2025, 15(10), 1598; https://doi.org/10.3390/buildings15101598 - 9 May 2025
Viewed by 439
Abstract
Concrete is popular in construction due to its strong performance and low maintenance. However, some structures become unsafe over time due to poor maintenance and design flaws. As demand for maintenance grows, restoring older structures is a cost-effective option. Advanced repair techniques aim [...] Read more.
Concrete is popular in construction due to its strong performance and low maintenance. However, some structures become unsafe over time due to poor maintenance and design flaws. As demand for maintenance grows, restoring older structures is a cost-effective option. Advanced repair techniques aim to extend service life and improve concrete properties, with a focus on eco-friendly solutions. Recent trends have highlighted the potential of incorporating polymers into repair methods, but the use of glycoluril–formaldehyde, a polymeric material known for its hydrogen bonding capacity, remains unexplored in repairing existing structures. This research investigates the effects of glycoluril–formaldehyde in simple matrices like cement paste and mortar to understand its impact. By examining the chemical reactions between glycoluril–formaldehyde with cement paste, this study delves into the fresh, mechanical, and microstructural characteristics. To evaluate the influence of glycoluril–formaldehyde, cement paste specimens were subjected to various tests, including consistency, initial and final setting time, and miniature slump flow tests. Cement mortar specimens were then subjected to compression strength tests conducted at various ages. The results demonstrate that a 3% addition of glycoluril–formaldehyde in concrete offers optimum performance, ensuring improved mechanical strength and microstructure. The microstructural investigation using optical microscopy, an X-ray diffraction, and SEM analysis confirms the polymerization of glycoluril–formaldehyde and the formation of a denser microstructure. The thermogravimetric (TG) and differential thermogravimetric (DTG) analysis provides crucial insights into the thermal stability of the cementitious system, aiding its characterization for high-temperature applications. Full article
(This article belongs to the Section Building Materials, and Repair & Renovation)
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