Search Results (89)

Due to the growing consumption of plastic and rubber products, effective waste management solutions are crucial. This study evaluates the use of crumb rubber (CR), low-density polyethylene (LDPE), and their combination (CR+LDPE), as asphalt binder modifiers for improving pavement performance and sustainability. The analyses covered two critical pavement layers: the wearing surface (WS) and the treated base (TB). The methodology included (1) Binder Development and Testing; (2) Superpave Mix Design; (3) mechanical testing, including Indirect Tensile Strength Testing and Semi-Circular Bending Testing; (4) life cycle cost analysis; and (5) carbon footprint analysis. The results revealed that CR+LDPE significantly enhanced the fatigue resistance of the TB mixes, with a fracture energy increase of 47%, and increased the flexibility index by 53% in the WS. CR increased the flexibility index by about 146% in the TB layer, while LDPE increased the fracture energy by 21% in the WS layer. The life cycle cost analysis demonstrated that using LDPE, CR, and CR+LDPE reduced the life cycle costs by about 16% in the WS layer. Meanwhile, the life cycle carbon footprint analysis showed that using LDPE and CR+LDPE reduced the carbon footprint by about 87% and 81% for the TB and WS layers, respectively. The study findings highlight the mechanical, economic, and environmental benefits of incorporating wastes into asphalt pavements. Full article

The integration of Recycled Concrete Aggregate (RCA) and Reclaimed Asphalt Pavement (RAP) into Hot Mix Asphalt (HMA) presents a sustainable solution to mitigate environmental impacts and reduce reliance on virgin materials. This study investigates the influence of RCA and RAP as partial replacements for natural limestone aggregates on the volumetric, mechanical, and performance properties of asphalt mixtures. Replacement levels of 11%, 33%, and 66% (by total aggregate weight) were evaluated through comprehensive testing, including dynamic modulus, flow number, stiffness factor, and loss modulus assessments under varying temperatures and loading frequencies. Findings indicate that recycled aggregate incorporation results in a progressive reduction in optimum asphalt binder content, voids in mineral aggregates (VMAs), and voids filled with asphalt (VFAs). While all mixtures demonstrated acceptable stiffness-frequency behavior, the 33% replacement mix provided the best balance of rutting resistance and fatigue performance, satisfying Superpave volumetric criteria. The 11% mix exhibited enhanced fatigue resistance, whereas the 66% mix, despite showing the highest rutting stiffness, failed to meet minimum volumetric thresholds and is therefore unsuitable for structural applications. Statistical analysis (one-way ANOVA) confirmed the significant effect of RCA and RAP content on the mechanical response across performance zones. The results highlight the potential of using moderate recycled aggregate levels (particularly 33%) to produce durable, sustainable, and cost-efficient asphalt mixtures. For regions with mixed distress conditions, a 33% replacement is recommended, while 11% may be preferable in fatigue-critical environments. Further research incorporating viscoelastic continuum damage models and life cycle cost analysis is suggested to optimize design strategies and quantify long-term benefits. Full article

Ferrochrome (FeCr) slag is a by-product of high-carbon ferrochromium, which is used in the manufacturing of stainless steel. In this study, FeCr was evaluated as a replacement for natural aggregates in hot-mix asphalt (HMA) bituminous base and wearing course layers. Four mixes were designed according to the Superpave mix design procedure, one control and three mixes, with FeCr slag replacing coarse, fine, or total aggregate. FeCr slag exhibited higher angularity and surface roughness than natural aggregates, resulting in an increased number of voids in mineral aggregate (VMA) and increased binder content. Performance testing using dynamic modulus, finite element analysis, and rutting evaluation using the MEPDG rut model showed that rutting increased with increased slag content. However, mixes with coarse aggregate replacement performed better than those with fine aggregate replacement. TCLP testing indicated that the FeCr slag is environmentally safe. The heavy metal leachate content was well below regulatory limits. Economic analysis showed material cost savings of up to 44% and 4% in the bituminous base and wearing course layers, respectively. The findings support the use of FeCr slag as a coarse aggregate replacement in asphalt mixes, offering both environmental and economic benefits. Full article

Rubber powder asphalt has been widely studied due to its favorable temperature sensitivity and fatigue resistance. However, because rubber powder does not easily swell in asphalt, it leads to poor storage stability and high viscosity, limiting its large-scale application. In this study, modified asphalt was prepared using desulfurized rubber powder (DRP) and styrene-butadiene-styrene (SBS) modifiers, aiming to identify the optimal formulation for enhanced performance. It was hypothesized that the combined use of DRP and SBS would produce synergistic effects, improving the overall mechanical and rheological properties of the asphalt. To test this, the effects of this composite modification were evaluated using Marshall tests (penetration, softening point, ductility, elastic recovery, and Brookfield viscosity) and Superpave tests (shear modulus, high-performance grade, rutting factor, fatigue factor, and creep and recovery). Additionally, moisture susceptibility, high-temperature stability, low-temperature cracking resistance, and fatigue resistance at the mixture level were assessed. Performance was evaluated according to the Chinese standard JT/T 798-2019 for rubberized asphalt using reclaimed tire rubber. Results show that DRP-modified asphalt demonstrates excellent temperature sensitivity, rutting resistance, deformation resistance, and fatigue performance. However, an excessive amount of DRP increases Brookfield viscosity, which negatively affects the workability of the asphalt binder. The addition of SBS further improves the softening point, ductility, and deformation recovery of the binder. Considering cost-effectiveness and overall performance, the optimal formulation was determined to be 25% DRP and 1% SBS. At this dosage, all performance indicators met the required standards. The rotational viscosity at 180 °C was approximately 35% lower than that of conventional rubber powder–modified asphalt, while the high-temperature rutting factor and fatigue resistance at medium-to-low temperatures outperformed those of SBS-modified asphalt. The mixture test results reveal that the gradation has an impact on the performance of the obtained mixture, but overall, the DRP-SBS composite-modified asphalt mixture has significant advantages in terms of performance and cost-effectiveness. Full article

This study investigates the development of high-performance asphalt binders modified with Trinidad Lake Asphalt (TLA) and styrene–butadiene–styrene (SBS) polymers to enhance pavement durability under extreme climate conditions. A comprehensive evaluation of physical, rheological, and mechanical properties was conducted using Superpave performance tests, Multiple Stress Creep Recovery (MSCR), and a Dynamic Shear Rheometer (DSR). The results indicate that integrating 20% TLA significantly increases stiffness and rutting resistance by 51.7% compared to unmodified PG 64-22 asphalt, while 10% SBS improves elasticity and enhances elastic recovery by 85.3%. However, at 15% SBS, excessive viscosity was observed, reaching 13,000 cP at 135 °C, posing workability challenges and sampling challenges in the lab environment. The MSCR test confirmed that binders modified with 20% TLA and 15% SBS exhibited over 88% recovery and reduced non-recoverable creep compliance (J_nr < 0.01 kPa⁻¹), demonstrating superior resistance to permanent deformation. Additionally, low-temperature rheological testing (BBR at −12 °C) revealed that SBS incorporation mitigates excessive stiffness caused by TLA, improving the binder’s flexibility. These findings underscore the potential of TLA-SBS modified binders in achieving long-lasting, traffic-resilient pavements for extreme climatic conditions. Field validation is recommended to assess long-term feasibility in real-world applications. Full article

Asphalt pavement has become a vital component of modern highway construction due to its high wear resistance, short construction period, economic viability, and excellent skid resistance. However, increasing traffic volume has heightened the structural performance requirements of asphalt pavement, especially during compaction. The compaction degree of asphalt mixtures has emerged as a key indicator for assessing construction quality. This study explores the relationship between the internal structural evolution of asphalt mixtures and their compaction performance, focusing on the motion behavior of coarse aggregates. To achieve this, a wireless smart aggregate was developed using 3D printing technology to simulate coarse aggregate motion and enable real-time monitoring during compaction. Compaction experiments, including Superpave gyratory compaction and wheel rolling, were conducted on asphalt mixtures with different gradations (e.g., AC-13 and AC-20). The dynamic responses of smart aggregates were analyzed to identify motion patterns. The results show that the Superpave gyratory compaction method more accurately replicates aggregate motion observed in road construction. Additionally, asphalt mixture gradation significantly affects the motion behavior of coarse aggregates. This study provides insights into the microscale motion of coarse aggregates and its connection to compaction performance, contributing to improved asphalt pavement quality and efficiency. Full article

This paper examines the improvement in the performance characteristics and the rheological properties of modified bitumen through the addition of the thermoplastic polymer polyvinyl acetate (PVA). PVA is a synthetic polymer derived from the polymerization of the vinyl acetate. The effect of PVA on bitumen and bituminous mixtures was investigated through the conventional (penetration, softening point, force-ductility, elastic recovery, Marshall and Nicholson stripping tests) and Superpave (rotational viscosity (RV), rolling thin film oven (RTFOT), pressure aging vessel (PAV), dynamic shear rheometer (DSR) and beam bending rheometer (BBR)) tests. PVA was added to bitumen at rates of 2%, 4%, 6% and 8% by mass. Based on the bitumen test results, a PVA rate of 6% was selected for the mixture tests. The modification process was carried out at relatively low temperature (150 °C) and mixing time (20 min) based on various trials, considering the short-term aging of the bitumen. With PVA modification, the penetration value of the bitumen decreased while the softening point increased. As a result, the calculated penetration index (PI) increased and the thermal sensitivity of the bitumen decreased. Significant improvements were detected in elastic recovery and force-ductility tests. Additionally, PVA improved the resistance of asphalt to settling and cracking. Similar results were observed in the DSR and BBR tests. Furthermore, the stripping resistance increased and the stability value improved significantly in the mixture tests. Full article

To enhance the quality of asphalt mixture compaction, the compaction mechanism, particularly at the meso-scale, must be thoroughly understood. Researchers have employed various technologies to study the compaction process. Among these, discrete element modeling (DEM) has been widely adopted due to its effectiveness in addressing particle-scale problems. However, improving simulation accuracy while maintaining computational efficiency remains a challenge. Therefore, this study aims to establish and optimize a DEM model for asphalt mixture gyratory compaction by integrating real-time laboratory SmartKli^® sensing data. The Kalman filter was implemented as the fusion algorithm to enable real-time calibration. Two SmartKli sensors were positioned at different locations within specimens during both the laboratory Superpave gyratory compaction (SGC) test and DEM simulation to investigate the particle rotation characteristics. The results showed that the upper layer exhibited a higher degree of compaction than the lower layer. After calibration, particle rotation in the optimized DEM model more closely matched the laboratory SmartKli sensing data. Additionally, the changing trends of relative rotation for both SmartKli particles and coarse aggregate particles improved. The SmartKli simulation ball effectively represented the rotational behavior of its surrounding coarse aggregates, making its kinematic responses a reliable predictor of asphalt mixture compaction characteristics at the meso-scale. Full article

The high demand for using recycled materials in roadways for sustainability has generated the need to develop new approaches to mix design in order to address and incorporate performance measures. In this regard, the mix design approach should identify methods to assess mixture performance, incorporating, for example, permanent deformation and fatigue cracking, to otherwise limiting volumetric analysis, as identified by the current Superpave approach used by many states. The objectives of this study were to develop such a methodology and identify threshold values for permanent deformation and fatigue cracking for the most common mixtures used in the state of Maryland. The performance testing results for fatigue cracking and permanent deformation are presented herein. Based on these results, initial threshold values were adopted. Furthermore, the experimentation included three distinct populations: plant mixtures; modified plant mixtures; and field mixtures (i.e., behind the paver). The results are presented herein along with relevant considerations about their potential use within quality assurance. The asphalt mixtures included in this study represent common or similar materials and mixtures often used in the northeast region. Thus, the suggested approach and overall testing results may be transferable elsewhere where similar materials and asphalt mixtures are used. Full article

Researchers are increasingly concerned about the vast amounts of waste rubber tires produced globally, which contribute significantly to environmental pollution. The potential of incorporating waste rubber tires to modify bitumen has garnered considerable interest. This study assesses pavement design temperatures according to SUPERPAVE standards for representative Malaysian regions. The assessment is based on hourly air temperature data and simulates temperature diffusion in typical Malaysian road pavements using the finite difference method (FDM). Tests on neat bitumen (PEN 60/70) and crumb rubber-modified bitumen (CR-TMB) samples evaluated their physical and rheological properties across various temperatures and aging stages. These tests were conducted using the dynamic shear rheometer, rotational viscometer, and bending beam rheometer. The attenuated total reflectance Fourier transform infrared spectroscopy (ATR-FTIR) analysis provided insights into the aging processes of both PEN 60/70 and CR-TMB. The findings indicate that adding 15% crumb rubber to produce CR-TMB enhances the physical and rheological properties of bitumen. Additionally, this modification significantly improves aging behavior, highlighting its potential for more resilient and sustainable road construction materials. Therefore, the use of crumb rubber in road construction should be considered to improve pavement durability and strength. Furthermore, utilizing crumb rubber as an alternative material can reduce costs by recycling waste materials. Full article

This study investigates the combined impact of Trinidad Lake Asphalt (TLA) and styrene–isoprene–styrene (SIS) on the performance of PG 64-22 asphalt binder. The study specifically examines how the addition of TLA and SIS affects the stiffness, viscoelastic properties, and ability to resist deformation of the asphalt binder, using the Superpave test method. The findings demonstrate that the addition of SIS improves the ability to withstand deformation, with the best results seen in the mixture containing 20% TLA and 5% SIS. This blend achieves a harmonious combination of stiffness, pliability, and ease of use. Increasing the SIS content to 10% and combining it with a 20% TLA greatly enhances resistance to rutting, but it also decreases workability. In addition, a mixture consisting of 10% TLA and 10% SIS provides excellent resistance to fatigue and possesses viscoelastic properties that are well suited for reducing oxidative aging and cracking. Although SIS typically enhances the performance of binders, an excessive quantity can result in unwanted rigidity, requiring meticulous optimization. The results highlight the importance of customizing TLA–SIS combinations according to specific environmental conditions in order to optimize advantages. Subsequent studies should investigate the prolonged impacts and alternative combinations of additives to further improve the performance of binders. Full article

New requirements for the operational reliability of roads make the utilization of polymer-modified bitumen (PMB) more common in road construction. The application of polymer-modified bitumen based on traditional technology for the production of asphalt mixtures is associated with technological and economic difficulties and does not provide proper adhesion to the mixture’s mineral components. In addition, the method of producing a binder over a long time at high process temperatures leads to increased aging, which significantly reduces the service life of the material in the pavement. This paper presents the results of studies on the effect of polymer–bitumen concentrate (PBC) consisting of styrene–butadiene–styrene, plasticizer, and surfactant on the bitumen characteristics. It has been established that the use of PBC in the bitumen binder leads to an increase in the temperature range of plasticity, softening temperature, elasticity, and cohesive strength with a decrease in the viscosity of the modified bitumen. With a complex modifier rational content of 8% by weight of bitumen, the temperature range of plasticity is 79 °C, and elasticity is 82%, which exceeds the parameters of the factory PMB-60 based on SBS polymer. Tests of binders using the Superpave method allow classifying the modified binder to the PG 64-28, which shows an increase in the temperature range of viscoelastic properties by 6 °C compared with the binder produced by traditional methods. Thus, the expediency of using a complex additive containing a polymer and surface-active substances (surfactants) that can be distributed in bitumen without the use of a colloid agitator and plasticizer has been proven to improve the quality of an organic binder. Full article

This research investigates the synergistic impact of Trinidad Lake Asphalt (TLA) and Crumb Rubber Modifier (CRM) on the performance characteristics of PG 64-22 asphalt binder. Employing Superpave test analysis and Multiple Stress Creep Recovery (MSCR) testing, our study reveals that the incorporation of TLA significantly elevates the viscosity of the binder due to its high asphaltene content. This viscosity enhancement translates to increased stiffness and durability of the asphalt binder. Furthermore, CRM contributes to improved elasticity and deformation resistance, counterbalancing the stiffness induced by TLA. Our results indicate that the combined use of TLA and CRM not only boosts viscosity but also mitigates stiffness, thereby enhancing the binder’s resistance to rutting, especially post-aging. However, an elevated concentration of TLA increases the risk of fatigue cracking, a concern effectively alleviated through the integration of CRM. At a critical temperature of −12 °C, Bending Beam Rheometer (BBR) tests demonstrate that TLA augments stiffness while CRM enhances low-temperature flexibility. This study underscores the necessity of optimizing TLA and CRM ratios to achieve a balance between enhanced performance and practical feasibility. The findings highlight the potential of TLA and CRM to substantially improve asphalt binder performance, contributing to the longevity and resilience of pavement structures. Full article

The mounting impacts of climate change on infrastructure demand proactive adaptation strategies to ensure long-term resilience. This study investigates the effects of predicted future global warming on asphalt binder performance grade (PG) selection in the United States using a time series method. Leveraging Long-Term Pavement Performance (LTPP) data and Superpave protocol model, the research forecasts temperature changes for the period up to 2060 and calculates the corresponding PG values for different states. The results reveal significant temperature increases across the majority of states, necessitating adjustments in PG selection to accommodate changing climate conditions. The findings indicate significant increases in average 7-day maximum temperatures across the United States by 2060, with 38 out of 50 states likely to experience rising trends. Oregon, Utah, and Idaho are anticipated to face the largest temperature increases. Concurrently, the low air temperature has risen in 33 states, with notable increases in Maine, North Carolina, and Virginia. The widening gap predicted between required high and low PG poses challenges, as some necessary binders cannot be produced or substituted with other grades. The study highlights the challenge of meeting future PG requirements with available binders, emphasizing the need to consider energy consumption and CO₂ emissions when using modifiers to achieve the desired PG properties. Full article

Exploring the interface of environmental sustainability and civil infrastructure development, this study introduces waste butter (WB), a byproduct of animal fat processing, as a novel bio-modifier in asphalt production. This approach not only recycles animal waste but also charts a course for sustainable infrastructural development, contributing to a reduced environmental impact and promoting circular economy practices. The experiments incorporated varying WB concentrations (e.g., 3%, 6%, and 9% by weight of binder) into standard AP-5 asphalt, employing advanced analytical tools for comprehensive characterization. These included thin-layer chromatography–flame ionization detection (TLC-FID), Fourier-transform infrared spectroscopy (FT-IR), scanning electron microscopy (SEM), thermogravimetric analysis (TGA), and Differential Scanning Calorimetry (DSC). The critical properties of the asphalt blends, such as penetration, softening point, viscosity, ductility, rutting factor (Dynamic Shear Rheometer), and thermal susceptibility (Penetration Index, Penetration–Viscosity Number), were assessed. FT-IR analysis indicated negligible chemical alteration with WB addition, suggesting predominantly physical interactions. TLC-FID showed a decrease in aromatic and asphaltene components but an increase in resin content, highlighting the influence of WB’s fatty acids on the asphalt’s chemical balance. The colloidal instability index (I_C) confirmed enhanced stability due to WB’s high resin concentration. Meanwhile, SEM analysis revealed microstructural improvements with WB, enhancing binder compatibility. TGA demonstrated that even a minimal 3 wt. % WB addition significantly improved thermal stability, while the DSC results pointed to improved low-temperature performance, reducing brittleness in cold conditions. Rheologically, WB incorporation resulted in increased penetration and ductility, balanced by decreased viscosity and softening point, thereby demonstrating its multi-faceted utility. Thermal susceptibility tests emphasized WB’s effectiveness in cold environments, with further evaluation needed at higher temperatures. The DSR findings necessitate careful WB calibration to meet Superpave rutting standards. In conclusion, this research positions waste butter as a superior, environmentally aligned bio-additive for asphalt blends, contributing significantly to eco-friendly civil engineering practices by repurposing animal-derived waste. Full article