Search Results (48)

This review explores the current state and future potential of bioplastics as sustainable alternatives to conventional fossil-based polymers. It provides a detailed examination of the classification, molecular structures, and synthetic routes of major bioplastics, including polylactic acid (PLA), polyglycolic acid (PGA), polycaprolactone (PCL), polybutylene succinate (PBS), polybutylene adipate-co-terephthalate (PBAT), and polyhydroxyalkanoates (PHAs). Special emphasis is placed on the unique properties and degradation behaviors of each material across various environmental conditions, such as industrial composting, soil, and marine ecosystems. The manuscript further discusses advanced strategies in polymer design, such as copolymerization, reactive blending, and incorporation of nano- or micro-scale additives, to enhance flexibility, thermal resistance, barrier properties, and mechanical integrity. In addition to technical advancements, the review critically addresses key limitations impeding large-scale commercialization, including high production costs, limited availability of bio-based monomers, and inadequate end-of-life treatment infrastructure. Finally, future research directions are proposed to advance the development of fully bio-based, functionally tunable, and circular bioplastics that meet the performance demands of modern applications while reducing environmental impact. Full article

The demand for patient-specific medicine is steadily increasing, particularly with the need for innovative materials capable not only of supporting tissue regeneration but also accelerating it. The aim of this study was to develop a new printable composite material exhibiting ductile behavior, in contrast to brittle failure, in order to support cell growth even under structural compromise. PBS was selected as a blending component with PLA due to its enhanced biocompatibility for bone tissue regeneration. Both neat PLA and the PLA/PBS blend were subsequently combined with BaTiO₃, processed into filaments, 3D printed, and subjected to mechanical testing. PLA-based composites demonstrated higher stiffness under compression, with up to a 6.5% increase in Young’s modulus compared to the blended samples. However, the incorporation of PBS resulted in a more ductile response, as evidenced by three-point bending tests, even at BaTiO₃ concentrations of 10 wt%. This improved ductility is expected to provide safer conditions for cell growth and enable elastic recovery following mechanical loading. Full article

This study investigates the processability—via Fused Deposition Modeling (FDM) 3D printing—and mechanical performance of biocomposites based on polylactic acid (PLA), polybutylene succinate (PBS), and their 50/50 wt% blend, each reinforced with hemp shive at 3 and 5 wt%. Blending PLA with PBS represents a straightforward and encouraging strategy to enhance both the printability and mechanical properties of the individual resins, expanding the range of their potential applications. The addition of hemp shive—a by-product of hemp processing—not only enhances the biodegradability of the composites but also improves their thermo-mechanical performance, as well as aligning with circular economy principles. The rheological characterization, performed on all the systems, evidenced that the PLA/PBS blend possesses viscoelastic properties well suited for FDM, enabling smooth extrusion through the nozzle, good shape stability after deposition, and effective interlayer adhesion. Moreover, the constrain effect of hemp shives within the polymer matrix reduced the extrudate swell, a key factor affecting the dimensional accuracy of the printed parts. Optimal processing conditions were identified at a nozzle temperature of 190 °C and a printing speed of 70 mm/s, providing a favorable compromise between print quality, final performances and production efficiency. From a mechanical perspective, the PLA/PBS blend exhibited an 8.6-fold increase in elongation at break compared to neat PLA, and its corresponding composite showed a ductility nearly three times higher than the PLA-based counterpart’s. In conclusion, the findings of this study provide new insights into the interplay between material formulation, rheological behavior and printing conditions, supporting the development of sustainable, hemp-reinforced biocomposites for additive manufacturing applications. Full article

The environmental impact of petroleum-based plastics has driven a global shift toward sustainable alternatives like biodegradable polymers, including polylactic acid (PLA), polybutylene succinate (PBS), and polycaprolactone (PCL). Yet, these bioplastics often face limitations in mechanical and thermal properties, hindering broader use. Reinforcement with cellulose nanofibrils (CNFs) has shown promise, yet most research focuses on conventional sources like wood pulp and cotton, neglecting agricultural residues. This review addresses the potential of maize husk, a lignocellulosic waste abundant in South Africa, as a source of CNFs. It evaluates the literature on the structure, extraction, characterisation, and integration of maize husk-derived CNFs into biodegradable polymers. The review examines the chemical composition, extraction methods, and key physicochemical properties that affect performance when blended with PLA, PBS, or PCL. However, high lignin content and heterogeneity pose extraction and dispersion challenges. Optimised maize husk CNFs can enhance the mechanical strength, barrier properties, and thermal resistance of biopolymer systems. This review highlights potential applications in packaging, biomedical, and agricultural sectors, aligning with South African bioeconomic goals. It concludes by identifying research priorities for improving compatibility and processing at an industrial scale, paving the way for maize husk CNFs as effective, locally sourced reinforcements in green material innovation. Full article

This study explored the innovative foaming behavior of a novel biodegradable polymer blend consisting of polylactic acid/poly(butylene succinate)/poly(butylene adipate-co-terephthalate) (PLA/PBS/PBAT) enhanced with nanohydroxyapatite (nHA), using supercritical carbon dioxide (SCCO₂) as an environmentally friendly physical foaming agent. The aim was to investigate the effects of various foaming strategies on the resulting cell structure, aiming for potential applications in tissue engineering. Eight foaming strategies were examined, starting with a basic saturation process at high temperature and pressure, followed by rapid decompression to ambient conditions, referred to as the (1T-1P) strategy. Intermediate temperature and pressure variations were introduced before the final decompression to evaluate the impact of operating parameters further. These strategies included intermediate-temperature cooling (2T-1P), intermediate-temperature cooling with rapid intermediate decompression (2T-2P), and intermediate-temperature cooling with gradual intermediate decompression (2T-2P, stepwise ΔP). SEM imaging revealed that the (2T-2P, stepwise ΔP) strategy produced a bimodal cell structure featuring small cells ranging from 105 to 164 μm and large cells between 476 and 889 μm. This study demonstrated that cell size was influenced by the regulation of intermediate pressure reduction and the change in intermediate temperature. The results were interpreted based on classical nucleation theory, the gas solubility principle, and the effect of polymer melt strength. Foaming results of average cell size, cell density, expansion ratio, porosity, and opening cell content are reported. The hydrophilicity of various foamed polymer blends was evaluated by measuring the water contact angle. Typical compressive stress–strain curves obtained using DMA showed a consistent trend reflecting the effect of foam stiffness. Full article

This study investigates the effects of a vibration force field on the mixing and structural properties of polylactic acid (PLA), polybutylene succinate (PBS), and ethylene–glycidyl methacrylate terpolymer (EGMA) blends. A balanced triple-screw dynamic extrusion process was utilized to prepare PLA/PBS/EGMA composites under various vibration parameters, specifically amplitude and frequency. The results indicate that the introduction of a vibration force field significantly enhances the dispersion of the PLA/PBS/EGMA blend, leading to improved mechanical properties, thermal stability, and crystallization behavior. When the vibration frequency was 6 Hz and the amplitude was 1.0 mm, the impact strength increased from the steady-state value of 70.86 KJ/m² to 88.21 KJ/m². When the amplitude was 0.4 mm and the frequency was 10 Hz, the impact strength reached 81.86 KJ/m². The orthogonal experimental design and entropy method analysis revealed that vibration frequency and amplitude play a dominant role in optimizing mechanical performance, whereas processing temperature and rotor speed exhibit minimal impact. Scanning electron microscopy (SEM) analysis confirmed that the vibration force field reduces phase separation, promoting a finer and more homogeneous dispersion of PBS and EGMA within the PLA matrix. Additionally, TGA and DTG curves suggest that when the vibration amplitude and frequency are lower than specific thresholds, the thermal stability of the blend deteriorates. In contrast, when they exceed those thresholds, thermal stability improves. For instance, with an amplitude of 1.0 mm, the initial degradation temperature (T5) climbs from 328.6 °C to 333.7 °C. At a frequency of 10 Hz, T5 reaches 333.1 °C. These findings provide theoretical support for the application of vibration-assisted extrusion in the development of high-performance biodegradable polymer blends. Full article

We compared the applicability of 3D fibrous scaffolds, produced by our patented centrifugal spinning technology, in soft tissue engineering. The scaffolds were prepared from four different biocompatible and biodegradable thermoplastics, namely, polylactide (PLA), polycaprolactone (PCL), poly(3-hydroxybutyrate) (PHB), and poly(1,4-butylene succinate) (PBS) and their blends. The combined results of SEM and BET analyses revealed an internal hierarchically organized porosity of the polymeric micro/nanofibers. Both nanoporosity and capillary effect are crucial for the water retention capacity of scaffolds designed for tissue engineering. The increased surface area provided by nanoporosity enhances water retention, while the capillary effect facilitates the movement of water and nutrients within the scaffolds. When the scaffolds were seeded with adipose-derived stem cells (ASCs), the ingrowth of these cells was the deepest in the PLA/PCL 13.5/4 (w/w) composite scaffolds. This result is consistent with the relatively large pore size in the fibrous networks, the high internal porosity, and the large specific surface area found in these scaffolds, which may therefore be best suited as a component of adipose tissue substitutes that could reduce postoperative tissue atrophy. Adipose tissue constructs produced in this way could be used in the future instead of conventional fat grafts, for example, in breast reconstruction following cancer ablation. Full article

The increasing environmental pollution resulting from plastic waste and the need to reuse agro-industrial wastes as a source of discarding has led to the development of innovative biobased products. In the frame of this context, the use of neat polylactic acid (PLA) and its blend with polybutylene succinate (PBS) with or without cellulose nanocrystals (CNCs) extracted from hemp fibers is explored here. This study aimed to assess the biogas production of different biopolymeric films. In parallel, life cycle assessment (LCA) analysis was performed on the same films, focusing on their production phase and potential end-of-life scenarios, regardless of film durability (i.e., single-use packaging) and barrier performance, to counteract possible soil health threats. Specifically, this study considered three specific systems: PLA, PLA_PBS (PLA/PBS blend 80:20 w/w), and PLA_PBS_3CNC (PLA/PBS blend + 3% CNCs) films. The assessment involved a batch anaerobic digestion (AD) process at 52 °C, using digestate obtained from the anaerobic treatment of municipal waste as the inoculum and cellulose as a reference material. The AD process was monitored over about 30 days, revealing that reactors containing cellulose showed inherent biodegradability and enhanced biogas production. On the other hand, biopolymeric films based on PLA and its blends with PBS and CNCs exhibited an inhibitory effect, likely due to their recalcitrant nature, which can limit or delay microbial activity toward biomass degradation and methanogenesis. LCA analysis was performed taking into consideration the complex environmental implications of both including biopolymers in the production of renewable energy and the use of post-composting digestate as an organic fertilizer. Remarkably, the PLA_PBS_3CNC formulation revealed slightly superior performance in terms of biodegradability and biogas production, mainly correlated to the presence of CNCs in the blend. The observed enhanced biodegradability and biogas yield, coupled with the reduced environmental impact, confirm the key role of optimized biopolymeric formulations in mitigating inhibitory effects on AD processes while maximizing, at the same time, the utilization of naturally derived energy sources. Full article

This study investigates the crystallization, microstructure, and performance of poly(lactic acid)/poly(butylene succinate) (PLA/PBS) thin films processed through blown film extrusion and biaxial orientation (BO) at various blend ratios. Succinic anhydride (SA) was used to enhance interfacial adhesion in PLA-rich blends, while blends near 50/50 formed co-continuous phases without SA. Biaxial stretching and annealing, adjusted according to the crystallization behavior of PLA and PBS, significantly influenced crystallinity, crystallite size, and molecular orientation. Biaxial stretching induced crystallization and ordered chain alignment, particularly at the cold crystallization temperature (T_cc), leading to a 70–80-fold increase in impact resistance compared to blown films. Annealing further enhanced crystallinity, especially at the T_cc of PLA, resulting in larger crystallite sizes. BO films demonstrated reduced thermal shrinkage due to improved PLA crystalline structure, whereas PLA-rich blown films showed higher shrinkage due to PLA’s lower thermal resistance. The SA-miscibilized phase reduced oxygen transmission in blown films, while BO films exhibited higher permeability due to anisotropic crystal orientation. However, the annealing of BO films, especially at high temperature (T_cc of PLA), further lowered oxygen permeability by promoting the crystallization of both PLA and PBS phases. Overall, the combination of SA compatibilization, biaxial stretching, and annealing resulted in substantial improvements in mechanical strength, dimensional stability, and oxygen barrier properties, highlighting the potential of these films for packaging applications. Full article

The advancing development in biomaterials and biology has enabled the extension of 3D printing technology to the bioadditive manufacturing of degradable hard tissue substitutes. One of the key advantages of bioadditive manufacturing is that it has much smaller design limitations than conventional manufacturing and is therefore capable of producing implants with complex geometries. In this study, three distinct blends of polylactic acid (PLA) and polyhydroxybutyrate (PHB) were produced using Fused Deposition Modeling (FDM) technology. Two of these blends were plasticized with oligomeric lactic acid (OLA) at concentrations of 5 wt% and 10 wt%, while the third blend remained unplasticized. Each blend was fabricated in two structural modifications: solid and porous. The biodegradation behavior of the produced specimens was examined through an in vitro experiment using three different immersion solutions: saline solution, Hank’s balanced salt solution (HBSS), and phosphate-buffered saline (PBS). All examined samples were also subjected to chemical analysis: atomic absorption spectroscopy (AAS), scanning electron microscopy (SEM), and energy-dispersive spectrometry (EDS). The results of the degradation experiments indicated a predominantly better absorption capacity of the samples with a porous structure compared to the full structure. At the same time, the blend containing a higher concentration of OLA exhibited enhanced pH stability over the evaluation period, maintaining relatively constant pH values before experiencing a minor decline at the end of the study. This observation indicates that the increased presence of the plasticizer may provide a buffering effect, effectively mitigating the acidification associated with material degradation. Full article

Biodegradable polymers and their blends have been advised as an eco-sustainable solution; however, the generation of microplastics (MPs) from their degradation in aquatic environments is still not fully grasped. In this study, we investigated the formation of bio-microplastics (BMPs) and the changes in the physicochemical properties of blown packaging films based on polylactic acid (PLA), polybutylene succinate (PBS) and a PBS/PLA 70/30 wt% blend after degradation in different aquatic media. The tests were carried out in two temperature/light conditions to simulate degradation in either warm water, under sunlight exposure (named Warm and Light—W&L), and cold deep water (named Cold and Dark—C&D). The pH changes in the aqueous environments were evaluated, while the formed BMPs were analyzed for their size and shape alongside with variations in polymer crystallinity, surface and mechanical properties. In W&L conditions, for all the films, the hydrolytic degradation led to the reorganization of the polymer crystalline phases, strong embrittlement and an increase in hydrophilicity. The PBS/PLA 70/30 blend exhibited increased resistance to degradation with respect to the neat PLA and PBS films. In C&D conditions, no microparticles were observed up to 12 weeks of degradation. Full article

Polylactic acid (PLA) and polybutylene succinate (PBS) are gaining prominence as environmentally friendly alternatives to petroleum-based polymers due to their inherent biodegradability. For their textile applications, this research is focused on exploring the effects of PBS content on the rheological properties of PLA/PBS blends and the characteristics of PLA/PBS blend fibers. PLA/PBS blends and fibers with varying PBS contents (0 to 10 wt.%) were prepared using melt-blending and spinning methods. Uniform morphologies of the PLA/PBS blends indicated that PBS was compatible with PLA, except at 10% PBS content, where phase separation occurred. The introduction of PBS reduced the complex viscosity of the blends, influencing fiber properties. Notably, PLA/PBS fibers with 7% PBS exhibited improved crystallinity, orientation factor, and elasticity (~16.58%), with a similar tensile strength to PLA fiber (~3.58 MPa). The results suggest that an optimal amount of PBS enhances alignment along the drawing direction and improves the molecular motion in PLA/PBS blend fiber. This study highlights the potential of strategically blending PBS to improve PLA fiber characteristics, promising advancement in textile applications. Full article

Biodegradable polymers (poly(butylene succinate (PBS)), poly(butylene adipate terephthalate (PBAT)) and poly(lactic acid)/poly(butylene adipate terephthalate (PLA/PBAT)) blend) were treated in radiofrequency (13.56 MHz) low-pressure (10 Pa) oxygen with argon post-crosslinking plasma to enhance wettability and adhesion properties. Surface morphology and roughness modification caused by plasma exposure were observed by scanning electron microscopy (SEM) and atomic force microscopy (AFM). Surface chemical modifications of plasma-treated samples were evaluated by Fourier Transform infrared spectroscopy (FTIR). Due to the limited durability of plasma activation, the hydrophobic recovery was evaluated by water contact angle (WCA) measurements. The ageing effect was measured over 15 days in order to assess this kind of treatment as a potential industrial scalable method to increase biodegradable polymers hydrophilic properties for food packaging applications. The effects of polymer activation on its weight loss were also determined. Differential scanning calorimetry (DSC) analysis was used to study the effect of plasma treatment on the thermal properties of the polymers, while the crystallinity was investigated by X-ray diffraction (XRD). Full article

The physical and mechanical properties of novel bio-based polymer blends of polylactic acid (PLA), poly(butylene succinate) (PBS), and poly (butylene adipate-co-terephthalate) (PBAT) with various added amounts of nanohydroxyapatite (nHA) were investigated in this study. The formulations of PLA/PBS/PBAT/nHA blends were divided into two series, A and B, containing 70 or 80 wt% PLA, respectively. Samples of four specimens per series were prepared using a twin-screw extruder, and different amounts of nHA were added to meet the regeneration needs of bone graft materials. FTIR and XRD analyses were employed to identify the presence of each polymer and nHA in the various blends. The crystallization behavior of these blends was examined using DSC. Tensile and impact strength tests were performed on all samples to screen feasible formulations of polymer blends for bone graft material applications. Surface morphology analyses were conducted using SEM, and the dispersion of nHA particles in the blends was further tested using TEM. The added nHA also served as a nucleating agent aimed at improving the crystallinity and mechanical properties of the blends. Through the above analyses, the physical and mechanical properties of the polymer blends are reported and the most promising bone graft material formulations are suggested. All blends were tested for thermal degradation analysis using TGA and thermal stability was confirmed. The water absorption experiments carried out in this study showed that the addition of nHA could improve the hydrophilicity of the blends. Full article

Biodegradable plastics are attracting attention as a solution to the problems caused by plastic waste. Among biodegradable plastics, polylactide (PLA) and poly (butylene succinate) (PBS) are particularly noteworthy because of their excellent biodegradability. However, the drawbacks of their mechanical properties prompts the need to compound them to achieve the desired strength. The characteristics of the interface of the composite material determine the realization of its final performance. The study of the interface and microstructure of composites is essential for the development of products from degradable polymers. The morphology evolution and microcrystal structure of spin-casted fully biodegradable (PLA/PBS) blend films were investigated using atomic force microscopy (AFM)-based nanomechanical mapping. Results show that intact blend films present an obvious phase separation, where the PBS phase is uniformly dispersed in the PLA phase in the form of pores. Furthermore, the size and number of the PBS phase have a power exponential relationship and linear relationship with PBS loading, respectively. Intriguingly, after annealing at 80 °C for 30 min, the PLA phase formed an orderly petal-like microcrystalline structure centered on the PBS phase. Moreover, the microcrystalline morphology changed from a “daisy type” to a “sunflower type” with the increased size of the PBS phase. Since the size of the PBS phase is controllable, a new method for preparing microscopic patterns using fully biodegradable polymers is proposed. Full article