Search Results (9)

Polymeric materials are widely used in aerospace, biomedical, marine, and agricultural applications due to their viscoelasticity and corrosion resistance. Polymeric materials fail due to wear during their service life, so studying their wear behavior is essential to control and predict their service life. This paper summarizes the progress of water lubrication research as well as experimental studies on the wear of polymeric materials under aqueous conditions. The effects of lubrication conditions, material formulation ratios, load, sliding speed, impact angle, abrasive particles, and temperature factors on the wear behavior of commonly used polymeric materials ideal for water lubrication (NBR, SBR, NR, EP, polyethylene, and their composites, etc.) are summarized in terms of the three most frequently occurring forms of wear, namely, two-body wet sliding wear, two-body erosive wear, and three-body wet abrasive particle wear. The results show that the mechanical properties, such as hardness, can be effectively changed by altering the formulation ratios of the materials, and the hardness and hydrophilicity of the formulations can further affect the wear and lubrication. In general, the coefficient of friction and the wear rate decrease with the increase in hardness, and the increase in temperature leads to the localized lubrication failure and the aging of the materials, which in turn leads to the intensification of wear. Among the working condition factors, load and sliding speeds are the most important factors affecting the wear, and the wear rate increases with the increase in the load and sliding speed; in contrast, the three-body wet abrasive wear is more obviously affected by the load. In the study of the impact angle effect, the overall trend of the erosion wear rate with the increase in the angle shows the first rise and then fall, the maximum value is mostly concentrated in the 45–60° between. Usually, the increase in the abrasive particle size can make the wear rate increase. Overall, the three-body wet abrasive wear of the rubber material wear rate shows first an increase and then a decrease. The research in this paper provides theoretical support and reference ideas for the tribological study of polymer materials in the water environment and puts forward the outlook for future water lubrication and material improvement of the research directions and applications. Full article

Hydrogen uptake/diffusivity in nitrile butadiene rubber (NBR) blended with carbon black (CB) and silica fillers was measured with a volumetric analysis method in the 258–323 K temperature range. The temperature-dependent H₂ diffusivity was obtained by assuming constant solubility with temperature variations. The logarithmic diffusivity decreased linearly with increasing reciprocal temperature. The diffusion activation energies were calculated with the Arrhenius equation. The activation energies for NBR blended with high-abrasion furnace CB and silica fillers increased linearly with increasing filler content. For NBR blended with medium thermal CB filler, the activation energy decreased with increasing filler content. The activation energy filler dependency is similar to the glass transition temperature filler dependency, as determined with dynamic mechanical analysis. Additionally, the activation energy was compared with that obtained by the differential pressure method through permeability temperature dependence. The same activation energy between diffusion and permeation in the range of 33–39 kJ/mol was obtained, supporting the temperature-independent H₂ solubility and H₂ physisorption in polymer composites. Full article

Olives’ consumption produces copious agricultural byproducts that have accompanied humanity for millennia, but the increasing worldwide production complicates its management. Most wastes are generated during olive oil production in form of olive stones and other lignocellulosic derivatives. Industrial processes of chemical or physical nature to recover economically compounds from biomass residues are costly, difficult, and non-environmentally friendly. Cellulose, hemicellulose, and lignin biopolymers are the principal components of olive stones, which present interesting qualities as lignocellulosic fillers in polymeric composites. This review will summarize examples of composites based on thermoplastic polymers, such as polystyrene (PS), polylactide (PLA), polyvinyl chloride (PVC), polypropylene (PP), and polycaprolactone (PCL); thermosetting resins (phenol-formaldehyde, unsaturated polyesters, and epoxy) and acrylonitrile butadiene rubber/devulcanized waste rubber (NBR/DWR) blends focusing on the fabrication procedures, characterization, and possible applications. Finally, thanks to the wide disparity in polymer matrix types, the variability in applications is important, from adsorption to mechanical enhancement, showing the easiness and benefit of olive stone integration in many materials. Full article

A mechanistic model is proposed to describe the emulsion polymerization processes for the production of styrene–butadiene rubber (SBR) and acrylonitrile–butadiene rubber (NBR) elastomers in trains of continuous stirred tank reactors (CSTRs). A single model was used to describe both processes by choosing the proper physicochemical parameters of each system. Most of these parameters were taken from literature sources or estimated a priori; only one parameter (the entry rate coefficient) was used as an adjustable value to reproduce the kinetics (mainly conversion), and another parameter (the transfer to polymer rate coefficient) was used to fit the molecular weight distribution (MWD) experimental values from plant data. A 0-1-2 model for the number of particles and for the moments of the MWD was used to represent with more fidelity the compartmentalization effects. The model was based on approaches used in previous emulsion polymerization models published in the literature, with the premise of reaching a compromise between the level of detail, complexity, and practical value. The model outputs along the reactor train included conversion, remaining monomer composition, instantaneous and accumulated copolymer composition, the number of latex particles and particle diameter, polymerization rate, the average number of radicals per particle, average molecular weights, and the number of branches per chain. Full article

The article presents the potential impact of flat drive and transport belts on people’s safety during a fire. The analysis distinguished belts made of classically used fabric–rubber composite materials reinforced with cord and currently used multilayer polymer composites. Moreover, the products’ multilayers during the thermal decomposition and combustion can be a source of emissions for unpredictable and toxic substances with different concentrations and compositions. In the evaluation of the compared belts, a testing methodology was used to determine the toxicometric indicators (W_LC50SM) on the basis of which it was possible to determine the toxicity of thermal decomposition and combustion products in agreement with the standards in force in several countries of the EU and Russia. The analysis was carried out on the basis of the registration of emissions of chemical compounds during the thermal decomposition and combustion of polymer materials at three different temperatures. Moreover, the degradation kinetics of the polymeric belts by using the thermogravimetric (TGA) technique was evaluated. Test results have shown that products of thermal decomposition resulting from the neoprene (NE22), leder leder (LL2), thermoplastic connection (TC), and extra high top cower (XH) belts can be characterized as moderately toxic or toxic. Their toxicity significantly increases with the increasing temperature of thermal decomposition or combustion, especially above 450 °C. The results showed that the belts made of several layers of polyamide can be considered the least toxic in fire conditions. The TGA results showed that NBR/PA/PA/NBR belt made with two layers of polyamide and the acrylonitrile–butadiene rubber has the highest thermal stability in comparison to other belts. Full article

Two different silane treatment methods were used to improve the reinforcing activity of carbon nanofibers (CNF) in acrylonitrile-butadiene rubber (NBR) composites. The first method was chemical silanization with [3-(2-aminoethylamino)propyl]trimethoxysilane (APTS) in ethanol solution, preceded by oxidation of the CNF with H₂SO₄/HNO₃. The second method was direct incorporation of silanes during preparation of the composites (in-situ silanization). Three different silane coupling agents were used: [3-(2-aminoethylamino)propyl]trimethoxysilane, (3-mercaptopropyl)trimethoxysilane (MPTS), and 3-ureidopropyltrimethoxysilane (UPTS). The NBR composites were prepared in an internal laboratory mixer, with increasing concentrations of pure or modified CNF. The crosslink density and flammability of the NBR-filled composites were analyzed, as well as their rheological and mechanical properties. The electrical conductivity of the composites was measured to assess the formation of CNF networks in the elastomer matrix. The morphology of the CNF was assessed by scanning electron microscopy (SEM). Both the dispersion of the CNF in the NBR matrix and the polymer-filler interactions were improved following silane modification, as shown in SEM images and by the Payne Effect. The composites were also found to have enhanced moduli, tensile strength, hardness, damping, and electrical conductivity. Chemical treatment proved to be more effective at improving the reinforcing effect of CNF in the elastomer matrix than in-situ silanization. The results of this study demonstrate the great potential of both in-situ and chemical silanization for the preparation of reinforced polymer composites filled with CNF. Full article

In this paper, gas permeability studies were performed on materials based on natural rubber/acrylonitrile butadiene rubber blends and nanoclay incorporated blend systems. The properties of natural rubber (NR)/nitrile rubber (NBR)/nanoclay nanocomposites, with a particular focus on gas permeability, are presented. The measurements of the barrier properties were assessed using two different gases—O₂ and CO₂—by taking in account the blend composition, the filler loading and the nature of the gas molecules. The obtained data showed that the permeability of gas transport was strongly affected by: (i) the blend composition—it was observed that the increase in acrylonitrile butadiene rubber component considerably decreased the permeability; (ii) the nature of the gas—the permeation of CO₂ was higher than O₂; (iii) the nanoclay loading—it was found that the permeability decreased with the incorporation of nanoclay. The localization of nanoclay in the blend system also played a major role in determining the gas permeability. The permeability of the systems was correlated with blend morphology and dispersion of the nanoclay platelets in the polymer blend. Full article

The electrical conductivity of extrinsically conducting polymer composite systems passes through a transition state known as percolation threshold. A discussion has been made on how different Sigmoidal models (S-models), such as Sigmoidal–Boltzmann (SB), Sigmoidal–Dose Response (SD), Sigmoidal–Hill (SH), Sigmoidal–Logistic (SL), and Sigmoidal–Logistic-1 (SL-1), can be applied to predict the percolation threshold of electrical conductivity for ethylene vinyl acetate copolymer (EVA) and acrylonitrile butadiene copolymer (NBR) conducting composite systems filled with different carbon fillers. An interesting finding that comes from these observations is that the percolation threshold for electrical conductivity determined by SB and SD models are similar, whereas, the other models give different result when estimated for a particular composite system. This similarity and discrepancy in the results of percolation threshold have been discussed by considering the strength, weakness, and limitation of the models. The percolation threshold value for the composites has also been determined using the classical percolation theory and compared with the sigmoidal models. Moreover, to check the universal applicability, these Sigmoidal models have also been tested on results from some published literature. Finally, it is revealed that, except SL-1 model, the remaining models can successfully be used to determine the percolation threshold of electrical conductivity for extrinsically conductive polymer composites. Full article

Chemical processes with complex reaction mechanisms generally lead to dynamic models which, while beneficial for predicting and capturing the detailed process behavior, are not readily amenable for direct use in online applications related to process operation, optimisation, control, and troubleshooting. Surrogate models can help overcome this problem. In this research article, the first part focuses on obtaining surrogate models for emulsion copolymerization of nitrile butadiene rubber (NBR), which is usually produced in a train of continuous stirred tank reactors. The predictions and/or profiles for several performance characteristics such as conversion, number of polymer particles, copolymer composition, and weight-average molecular weight, obtained using surrogate models are compared with those obtained using the detailed mechanistic model. In the second part of this article, optimal flow profiles based on dynamic optimisation using the surrogate models are obtained for the production of NBR emulsions with the objective of minimising the off-specification product generated during grade transitions. Full article