Search Results (22)

The porous media approach is regarded as an appropriate methodology for hydraulic simulations of complex pebble beds in fusion reactors. In order to determine the parameters (permeability α and inertial loss coefficient C) of the porous media accurately, two methods are proposed: the correction method and the fitting method. In this paper, a single-channel model with sequentially packed pebbles is constructed in order to obtain the pressure drop gradient against superficial velocities. Two methods, the correction method and fitting method, are employed to determine the permeability and inertial loss coefficient, and the results are evaluated with comparisons. Based on the results, both the correction method and fitting method are deemed feasible for the parameter determinations. In consideration of the consumption of resources and time for simulation, the fitting method is recommended during the preliminary design phase to shorten the duration of design, while the correction method is suggested to obtain precise results when the design is accomplished. Both of the methods would be evaluated with the data obtained from experiments in the future. Full article

Research and development of the DEMOnstration power plant (DEMO) breeder blanket (BB) has been performed in recent years based on a predefined DEMO tritium breeding ratio (TBR) requirement, which determines a loss of wall surface due to non-breeding in-vessel components (IVCs) which consume plasma-facing wall surface and do not contribute to the breeding of tritium. The integration of different IVCs, such as plasma limiters, neutral beam injectors, electron cyclotron launchers and diagnostic systems, requires cut-outs in the BB, resulting in a loss of the breeder blanket volume, TBR and power generation, respectively. The neutronic analyses presented here have the goal of providing an assessment of the TBR losses associated with each IVC. Previously performed studies on this topic were carried out with simplified, homogenized BB geometry models. To address the effect of the detailed heterogeneous structure of the BBs on the TBR losses due to the inclusion of the IVCs in the tokamak, a series of blanket geometry models were developed for integration in the latest DEMO base model. The assessment was performed for both types of BBs currently developed within the EUROfusion project, the helium-cooled pebble bed (HCPB) and water-cooled lead–lithium (WCLL) concepts, and for the water-cooled lead and ceramic breeder (WLCB) hybrid BB concept. The neutronic simulations were performed using the MCNP6.2 Monte Carlo code with the Joint Evaluated Fission and Fusion File (JEFF) 3.3 data library. For each BB concept, a 22.5° toroidal sector of the DEMO tokamak was developed to assess the TBR and nuclear power generation in the breeder blankets. For the geometry models with the breeder blanket space filled only with blankets without considering IVCs, the results of the TBR calculations were 1.173, 1.150 and 1.140 for the HCPB, WCLL and WLCB BB concepts, respectively. The TBR impact of all IVCs and the losses of the power generation were estimated as a superposition of the individual effects. Full article

The EU conducted the pre-conceptual design (PCD) phase of the demonstration reactor (DEMO) during 2014–2020 under the framework of the EUROfusion consortium. The current strategy of DEMO design is to bridge the breeding blanket (BB) technology gaps between ITER and a commercial fusion power plant (FPP) by playing the role of a “Component Test Facility” for the BB. Within this strategy, a so-called driver blanket, with nearly full in-vessel surface coverage, will aim at achieving high-level stakeholder requirements of tritium self-sufficiency and power extraction for net electricity production with rather conventional technology and/or operational parameters, while an advanced blanket (or several of them) will aim at demonstrating, with limited coverage, features that are deemed necessary for a commercial FPP. Currently, two driver blanket candidates are being investigated for the EU DEMO, namely the water-cooled lithium lead and the helium-cooled pebble bed breeding blanket concepts. The PCD phase has been characterized not only by the detailed design of the BB systems themselves, but also by their holistic integration in DEMO, prioritizing near-term solutions, in accordance with the idea of a driver blanket. This paper summarizes the status for both BB driver blanket candidates at the end of the PCD phase, including their corresponding tritium extraction and removal (TER) systems, underlining the main achievements and lessons learned, exposing outstanding key system design and R&D challenges and presenting identified opportunities to address those risks during the conceptual design (CD) phase that started in 2021. Full article

The HCPB TBS (Helium-Cooled Pebble Bed Test Blanket System) is one of the two European TBSs that will be installed and tested in the ITER reactor. The use of flanged connections in the Helium Coolant System and the Tritium Extraction System of the HCPB TBS would make the remote maintenance operations easier and faster. Therefore, investigating the helium leakage from flanges becomes a fundamental step toward the control of the tritium activity in the Port Cell, as the helium flow will contain a variable but not negligible amount of tritium. The first set of experiments on helium leakages from flanged connections is described in this paper. The experiments were performed in a HeFUS3 facility, an eight-shaped helium loop designed to work at HCPB-TBS-relevant conditions. The facility can provide a helium mass flow rate in the range of 0.27–1.4 kg/s and can reach a pressure as high as 80 bar and a temperature up to 530 °C. Two types of gaskets were tested in this campaign: a spiral-wound gasket and an oval ring joint. The gasket/flange assemblies are described in detail in this paper, together with the test section that hosts them and the performed commissioning tests. The tests were carried out at 500 °C and 80 bar. In these conditions, the leak rate from the flange with the oval ring joint resulted in being, on average, 1.42·10⁻⁶ mbar∙L/s, while the leak rate from the flange with the spiral-wound gasket resulted in being, on average, 3.73·10⁻³ mbar∙L/s. Full article

Significant design efforts were undertaken during the Pre-Concept Design (PCD) phase of the European DEMO program to optimize the helium cooled pebble bed (HCPB) breeding blanket. A gate review was conducted for the entire European DEMO program at the conclusion of the PCD phase. This article presents a summary of the design evolution and the rationale behind the HCPB breeding blanket concept for the European DEMO. The main performance metrics, including nuclear, thermal hydraulics, thermal mechanical, and tritium permeation behaviors, are reported. These figures demonstrate that the HCPB breeding blanket is a highly effective tritium-breeding and robust driver blanket concept for the European DEMO. In addition, three alternative concepts of interest were explored. Furthermore, this article outlines the upcoming design and R&D activities for the HCPB breeding blanket during the Concept Design phase (2021–2027). Full article

This article describes the design and configuration of the DEMO Breeding Blanket (BB) feeding pipes inside the upper port. As large BB segments require periodic replacement via the upper vertical ports, the space inside the upper port needs to be maximized. At the same time, the size of the upper port is constrained by the available space in between the toroidal field coils and the required space to integrate a thermal shield between the vacuum vessel (VV) port and the coils. The BB feeding pipes inside the vertical port need to be removed prior to BB maintenance, as they obstruct the removal kinematics. Since they are connected to the BB segments on the top and far from their vertical support on the bottom, the pipes need to be sufficiently flexible to allow for the thermal expansion of the BB segments and the pipes themselves. The optimization and verification of these BB pipes inside the upper port design are critical aspects in the development of DEMO. This article presents the chosen pipe configuration for both BB concepts considered for DEMO (helium- and water-cooled) and their structural verification for some of the most relevant thermal conditions. A 3D model of the pipes forest, both for the Helium-Cooled Pebble Bed (HCPB) and Water-Cooled Lithium Lead (WCLL) concepts, has been developed and integrated inside the DEMO Upper Port (UP), Upper Port Ring Channel, and Upper Port Annex (UPA). A preliminary structural analysis of the pipeline was carried out to check the structural integrity of the pipes, their flexibility against the thermal load, their internal pressure, and the deflection induced by the thermal expansion of the BB segments. The results showed that the secondary stress on the hot leg of the HCPB pipeline was above the limit, suggesting future improvements in its shape to increase the flexibility. Moreover, the WCLL concept did not have a critical point in terms of the secondary stress on the pipeline, since the thicknesses and the diameters of these pipes were smaller than the HCPB ones. Full article

An emerging breeding blanket that fulfills performance criteria, meets the safety requirements, and is reliable enough to meet the plant availability is a challenging issue that assumes complex studies involving numerous neutronic analyses based on the Monte Carlo simulations with MCNP code. Two different concepts are now candidates to be implemented as a driver blanket for DEMO fusion reactor: WCLL (Water-Cooled Lithium Lead) and HCPB (Helium-Cooled Pebble Bed). The current R&D work within the EUROfusion DEMO project is concentrated on a search for the new water-cooled blanket layouts: a deep upgrade of the WCLL blanket to ensure a sufficient tritium breeding capability and an elaboration of the hybrid concept coupling technological advantages of water coolant, lead neutron multiplier, and ceramic breeder. To this end, very detailed, fully heterogeneous MCNP geometry models were developed for the newest designs of the WCLL-db (WCLL-double bundle) and WLCB (Water-cooled liquid Lead Ceramic Breeder) DEMO blankets to verify the new engineering solutions. This makes rigorous calculations possible to find an optimal breeder blanket layout. The basic response, tritium breeding ratio (TBR), was assessed for both concepts, and it appeared to be TBR = 1.16 for the WCLL-db and TBR ≤ 1.13 for the WLCB DEMOs, respectively. Several geometry layouts of the WLCB breeder blanket were investigated to reach the TBR sufficient for a sustainable tritium fuel cycle. Two promising novel solutions were suggested to enhance the tritium breeding performance of the WLCB blanket and to achieve TBR ≥ 1.16: heavy water coolant and an advanced breeder ceramic. Various nuclear safety aspects of the technologies utilized in both blanket concepts are addressed in this work to facilitate engineering decisions aimed at the consolidated blanket design for the upcoming DEMO reactor. Full article

The interest of the fusion community in Pd–Ag membranes has grown in the last decades due to the high value of hydrogen permeability and the possibility of continuous operation, making it a promising technology when a gaseous stream of hydrogen isotopes must be recovered and separated from other impurities. This is the case of the Tritium Conditioning System (TCS) of the European fusion power plant demonstrator, called DEMO. This paper presents an experimental and numerical activity aimed at (i) assessing the Pd–Ag permeator performance under TCS-relevant conditions, (ii) validating a numerical tool for scale-up purposes, and (iii) carrying out a preliminary design of a TCS based on Pd–Ag membranes. Experiments were performed by feeding the membrane with a He–H₂ gas mixture in a specific feed flow rate ranging from 85.4 to 427.2 mol h⁻¹ m⁻². A satisfactory agreement between experiments and simulations was obtained over a wide range of compositions, showing a root mean squared relative error of 2.3%. The experiments also recognized the Pd–Ag permeator as a promising technology for the DEMO TCS under the identified conditions. The scale-up procedure ended with a preliminary sizing of the system, relying on multi-tube permeators with an overall number ranging between 150 and 80 membranes in lengths of 500 and 1000 mm each. Full article

The Helium Cooled Pebble Bed (HCPB) breeding blanket is one of the two driver-blanket candidates for the European fusion demonstration power plant (EU DEMO) within the framework of the EUROfusion Consortium. As the EU DEMO program is going, testing of mockups becomes increasingly important. In this article, the engineering design of a first-ever breeder zone mockup of the EU DEMO HCPB breeding blanket is reported. The mockup will be tested in the high-pressure, high temperature, helium facility (HELOKA) at Karlsruhe Institute of Technology. This mockup will act as a test rig to validate heat transfer correlations, CFD software, and thermal hydraulics systems codes. As pressure equipment, the mockup shall conform to the latest European Union Pressure Equipment Directive 2014/68/EU. The design description, rationale and test matrix, and corresponding analyses are discussed and presented. Full article

The outcome of the electromagnetic (EM) analyses carried out during the DEMO pre-conceptual phase demonstrated that EM loads are relevant for the structural assessment of the breeding blanket (BB) and, in particular, for the definition of the boundary conditions at the attachment system with the vacuum vessel. However, within the scope of the previous campaign, the results obtained using simplified models only give a rough estimation of the EM loads inside the BB structure. This kind of data has been considered suitable for a preliminary assessment of the BB segments, but it is not considered representative as input for structural analysis in which a detailed BB internal structure (that considers cooling channels, thin plates, etc.) is analyzed. Indeed, mesh dimensions and computational time usually limit EM models that simulate a whole DEMO sector. In many cases, these constraints lead to a strong homogenization of the BB structure, not allowing the calculation of the EM loads on the internal structure with high precision. To overcome such limitations, an EM sub-modeling procedure was investigated using ANSYS EMAG. The sub-modeling feasibility is studied using the rigid boundary condition method. This method consists of running a global “coarse” mesh, including all the conducting structures that can have some impact on the component under investigation and inputting the obtained results on the detailed sub-model of the structure of interest as time-varying boundary conditions. The procedure was tested on the BB internal structure, taking as reference a DEMO 2017 baseline sector and the helium cooled pebble bed (HCPB) concept with its complex internal structure made by pins. The obtained results show that the method is also reliable in the presence of non-linear magnetic behaviour. The methodology is proposed for application in future BB system assessments. Full article

The Plasma Facing Components (PFCs) of the divertor target contribute to the fundamental functions of heat removal and particle exhaust during fusion operation, being subjected to a very hostile and complex loading environment characterized by intense particles bombardment, high heat fluxes (HHF), varying stresses loads and a significant neutron irradiation. The development of a well-designed divertor target, which represents a crucial step in the realization of DEMO, needs the assessment of all these loads as accurately as possible, to provide pivotal data and indications for the design and structural performance prediction of the PFCs. In a particular way, this study is fully devoted to the comprehension of the distributions on the divertor target of the main nuclear loads due to neutron irradiation, performed for the first time using an extremely detailed approach. This work has been carried-out considering the latest configuration of the DEMO reactor, including the updated design of the divertor and ITER-Like PFCs geometry, varying the blanket layout (Water Cooled Lithium Lead—WCLL and Helium Cooled Pebble Bed—HCPB), thus evaluating the impact of the different blanket concept on the above-mentioned distributions. Neutronics analyses have been performed with MCNP5 Monte Carlo code and JEFF3.3 nuclear data libraries. 3D DEMO MCNP models have been created, focusing in particular on a thorough representation of the divertor and PFCs, allowing for the assessment of the distributions of the main nuclear loads: radiation damage (dpa/FPY), He-production rate (appm/FPY) and nuclear heating density (W/cm³) and total nuclear power deposition (MW). These results are presented by means of 2D maps and plots for each PFCs sub-component both for WCLL and HCPB blanket case: W-monoblocks, Cu-interlayers\CuCrZr-pipe and PFC-CB (Cassette Body) supports made of Eurofer steel. Full article

The fusion program in the Karlsruhe Institute of Technology (KIT) leads the R&D of the DEMO helium-cooled pebble bed (HCPB) breeding blanket within the work package breeding blanket (WPBB) of the Eurofusion Consortium in the European Union (EU). A new design of the HCPB breeder zone, with a layout inspired by a nuclear reactor fuel rod arrangement, was developed recently and called the fuel-breeder pin concept. In addition, a mock-up (MU) of this fuel-breeder pin was designed and manufactured at KIT in order to test and validate its thermal–hydraulic performance. This paper reports on the results of the first experimental campaign dedicated to the fuel-breeder pin MU testing that was performed in the Helium Loop Karlsruhe (HELOKA) facility. The paper presents: (i) the integration of the fuel-breeder pin MU into the HELOKA loop including considerations of the experimental set-up, (ii) an overview of the plan for the experimental campaigns, and (iii) a discussion of the experimental results with a focus on aspects relevant for the validation of the thermal–hydraulic design of the HCPB breeder zone. Full article

For the EU-DEMO Helium-Cooled Pebble Bed (HCPB) concept, an indirect coupled design (ICD) with a molten salt (MS) loop as an intermediate heat transport and storage system (IHTS) is considered for the conceptual design phase. The IHTS with an energy storage decouples the primary heat transport system (PHTS) that undergoes pulse and dwell power cycles from the power conversion system (PCS), and thus can provide stable power to the turbine and grid. However, the maintenance of stable He and MS parameters during transitions from dwell to pulse and vice versa is challenging for the design of the MS loop, and the real performance of the helium–MS heat exchanger (He/MS HX) shall be verified. To investigate such components and conditions, a new R&D infrastructure HELOKA-US (Helium Loop Karlsruhe—Upgrade Storage) is under construction for the validation of prototypical components and the MS loop operation under stationary and transitional conditions. This paper provides the design features of Phase 1a of the project and the simulation results with EBSILON on the power generation phase. Full article

The helium-cooled pebble bed (HCPB) breeding blanket (BB) is one of the two driver-blanket candidates for the European DEMO fusion reactor. Recent design activities were focused, among other objectives, on the achievement of an efficient shielding system to adequately protect the vacuum vessel (VV) and toroidal field coils (TFCs). Several shielding options have been studied in terms of architecture (e.g., in-BB shield and ex-BB shield) and materials (e.g., B₄C, WC, WB, YHx, and ZrHx). In this study, the B₄C material was selected as the most attractive option considering not only shielding performance but also availability, industrialization, experience, and cost factors. Subsequently, we performed a parametric study by implementing different thicknesses of a B₄C external shield and reporting information of its effect on shielding performance, structural behavior, swelling and tritium breeding. Furthermore, a detailed structure for the VV was developed considering an internal layered configuration comprising steels/water with different boron contents. Corresponding shielding analyses were conducted regarding influence on neutron attenuation when implementing such a VV structure for both the baseline consolidated design of the HCPB and one of the previously developed and improved BSS configurations. The most critical responses (neutron flux and dpa) were fully established only using 10 cm B₄C and an improved VV configuration. Full article

The validation of numerical tools employed in the analysis of incidental transients in a fusion reactor is a topic of main concern. KIT is taking part in this task providing both experimental data and by performing numerical analysis in support of the main codes used for the safety analyses of the Helium Cooled Pebble Bed (HCPB) blanket concept. In recent years, an experimental campaign has been performed in the KIT-HELOKA facility to investigate the behavior of a First Wall Mock-Up (FWMU) under Loss Of Flow Accident (LOFA) conditions. The aim of the experimental campaign was twofold: to check the expected DEMO thermal-hydraulics conditions during normal and off-normal conditions and to provide robust data for code validation. The present work is part of these validation efforts, and it deals with the analysis of the LOFA experimental campaign with the system code MELCOR 1.8.6 for fusion. A best-estimate methodology has been used in support of this analysis to ease the distinction between user’s assumptions and code limitations. The numerical analyses are here described together with their goals, achievements, and lesson learnt. Full article