Search Results (327)

The development of effective catalysts for the oxygen reduction reaction (ORR) is crucial for improving the performance of fuel cells. Efficient carbon-supported Pt-Co nanocatalysts were successfully prepared by a generic two-step method: (i) electroless deposition of a Co-P coating on Vulcan XC72R carbon powder and (ii) subsequent spontaneous partial galvanic replacement of Co by Pt, upon immersion of the Co/C precursor in a chloroplatinate solution. The prepared Pt-Co particles (of a core-shell structure) are dispersed on a Vulcan XC-72 support, forming agglomerates made of nanoparticles smaller than 10 nm. The composition and surface morphology of the samples were characterized by scanning electron microscopy and energy-dispersive X-ray spectroscopy (SEM/EDS) as well as transmission electron microscopy (TEM). The crystal structures of the Co-P/C precursor and Pt-Co/C catalyst were investigated by X-ray diffraction (XRD). XPS analysis was performed to study the chemical state of the surface layers of the precursor and catalyst. The electrochemical behavior of the Pt-Co/C composites was evaluated by cyclic voltammetry (CV). Linear sweep voltammetry (LSV) experiments were used to assess the catalytic activity towards the ORR and compared with that of a commercial Pt/C catalyst. The Pt-Co/C catalysts exhibit mass-specific and surface-specific activities (of j_m = 133 mA mg⁻¹ and j_esa = 0.661 mA cm⁻², respectively) at a typical overpotential value of 380 mV (+0.85 V vs. RHE); these are superior to those of similar electrodes made of a commercial Pt/C catalyst (j_m = 50.6 mA mg⁻¹; j_esa = 0.165 mA cm⁻²). The beneficial effect of even small (<1% wt.%) quantities of Co in the catalyst on Pt ORR activity may be attributed to an optimum catalyst composition and particle size resulting from the proposed preparation method. Full article

We developed dye-sensitized solar cells based on anatase–titanium dioxide (A-TiO₂) nanotubes (TiNTs) and nanocubes (TiNcs) with {001} crystal facets generated using simple and facile electrochemical anodization. We also demonstrated a simple way of developing one-dimensional, two-dimensional, and three-dimensional self-assembled TiO₂ nanostructures via electrochemical anodization, using them as an electron-transporting layer in DSSCs. TiNTs maintain tubular arrays for a limited time before becoming nanocrystals with {001} facets. Using FESEM and TEM, we observed that the TiO₂ nanobundles were transformed into nanocubes with {001} facets and lower fluorine concentrations. Optimizing the reaction approach resulted in better-ordered, crystalline anatase TiNTs/Ncs being formed on the Ti metal foil. The anatase phase of as-grown TiO₂ was confirmed by XRD, with (101) being the predominant intensity and preferred orientation. The nanostructured TiO₂ had lattice values of a = 3.77–3.82 and c = 9.42–9.58. The structure and morphology of these as-grown materials were studied to understand the growth process. The photoconversion efficiency and impedance spectra were explored to analyze the performance of the designed DSSCs, employing N719 dye as a sensitizer and the I⁻/I³⁻ redox pair as electrolytes, sandwiched with a Pt counter-electrode. As a result, we found that self-assembled TiNTs/Ncs presented a more effective photoanode in DSSCs than standard TiO₂ (P25). TiNcs (0.5 and 0.25 NH₄F) and P25 achieved the highest power conversion efficiencies of 3.47, 3.41, and 3.25%, respectively. TiNcs photoanodes have lower charge recombination capability and longer electron lifetimes, leading to higher voltage, photocurrent, and photovoltaic performance. These findings show that electrochemical anodization is an effective method for preparing TiNTs/Ncs and developing low-cost, highly efficient DSSCs by fine-tuning photoanode structures and components. Full article

This study examines the effects of several commercial surfactants on the dispersion of catalyst inks for proton exchange membrane fuel cells (PEMFCs). Catalyst inks containing Pt/C were spray-coated and assembled into membrane electrode assemblies (MEAs) by hot pressing. The structural and electrochemical properties of the resulting catalyst layers were characterized through particle size analysis, zeta potential measurements, contact angle determinations, and single-cell performance tests. Among the formulations evaluated, the ink with non-ionic surfactant Triton X-100 (TX) delivered the best performance, achieving a current density of 1134 mA/cm² at 0.3 V—substantially higher than that of the surfactant-free control. These findings provide practical guidance for selecting appropriate surfactants to optimize catalyst-ink preparation and enhance PEMFC performance. Full article

A major challenge for Li-O₂ batteries is the slow kinetics of oxygen reduction (ORR) and evolution (OER) reactions. This work presents a high-performance Pt₃Rh/C composite cathode where Pt-Rh nanoalloys are uniformly dispersed on 3D nanoporous carbon. The bimetallic architecture demonstrates significantly enhanced ORR/OER activity compared to conventional catalysts. Super P, with a large specific surface area and omnipresent pores with diverse size distribution, provided sufficient storage space for Li₂O₂ and facilitated transport channels for Li⁺ and O₂, while the highly conductive Pt₃Rh NPs optimized catalytic efficiency. XPS reveals a prominent electron transfer process between Pt and Rh; the Rh sites in Pt₃Rh/C alloy can effectively act as electron donors to improve the oxygen/lithium peroxide (O₂/Li₂O₂) redox chemistry in LOB. Therefore, the Pt₃Rh/C electrode shows the minimum overpotential (0.60 V) for efficient oxygen reduction and evolution under an upper-limit capacity of 2000 mAh g⁻¹. This work introduces a Pt₃Rh/C nanoalloy synthesis method that boosts Li-O₂ battery efficiency by accelerating oxygen reaction kinetics. Full article

The advancement of catalytic materials is critical to improving the performance, reducing the cost and enhancing the sustainability of Proton Exchange Membrane (PEM) fuel cells and electrolyzers. Although Platinum Group Metal (PGM)-based electrocatalysts exhibit high electrochemical activity, their limited availability and the environmentally intensive extraction pose significant challenges. This study aims to demonstrate the direct reuse of recycled impure platinum (Pt) precursors for the synthesis of effective Pt/C electrocatalysts as a viable step toward circular hydrogen economy implementation. A low-cost and eco-friendly chlorine-based hydrometallurgical method was successfully employed to recycle over 99% of Pt from End-of-Life (EoL) Membrane Electrode Assemblies (MEAs), with an industrial perspective. Recycled metal precursor was used without purification to synthesize Pt/C electrocatalyst via a scalable and sustainable method. The catalyst was structurally and chemically characterized, and their electrochemical performance towards the Oxygen Reduction Reaction (ORR) was conducted under conditions simulating real operating environments. The recycled-metal-derived catalyst demonstrated comparable activity toward ORR (170 A/gPt) relative to a commercial catalyst, indicating its potential as viable alternative to conventional PGM-based catalysts. By integrating energy-efficient recycling with advanced material design, this work supports the development of cost-effective and green solutions for clean energy technologies aligned with a circular hydrogen economy model. Full article

The development of cost-effective and scalable air/oxygen electrode materials is crucial for the advancement of Zn–air batteries (ZABs). Porous carbon materials doped with heteroatoms have attracted considerable attention in energy and environmental fields because of their tunable nanoporosity and high electrical conductivity. In this work, we report the synthesis of a three-dimensional (3D) N and P co-doped porous carbon (PA@pDC-1000), derived from a conjugated polyaniline–phytic acid polymer. The cross-linked, rigid conjugated polymeric framework plays a crucial role in maintaining the integrity of micro- and mesoporous structures and promoting graphitization during carbonization. As a result, the material exhibits a hierarchical pore structure, a high specific surface area (1045 m² g⁻¹), and a large pore volume (1.02 cm³ g⁻¹). The 3D N, P co-doped PA@pDC-1000 catalyst delivers a half-wave potential of 0.80 V (vs. RHE) and demonstrates a higher current density compared to commercial Pt/C. A primary ZAB utilizing this material achieves an open-circuit voltage of 1.51 V and a peak power density of 217 mW cm⁻². This metal-free, self-templating presents a scalable route for the generating and producing of high-performance oxygen reduction reaction catalysts for ZABs. Full article

One of the key challenges in commercializing proton exchange membrane (PEM) electrolyzer technology is reducing the production costs while maintaining high efficiency and operational stability. Significant contributors to the overall cost of the device are the electrode catalysts with IrO₂ and Pt/C. Due to the high cost and limited availability of noble metals, there is growing interest in developing alternative, low-cost catalytic materials. In recent years, two-dimensional transition metal dichalcogenides (2D TMDCs), such as molybdenum disulfide (MoS₂) and rhenium disulfide (ReS₂), have attracted considerable attention due to their promising electrochemical properties for hydrogen evolution reactions (HERs). These materials exhibit unique properties, such as a high surface area or catalytic activity localized at the edges of the layered structure, which can be further enhanced through defect engineering or phase modulation. To increase the catalytically active surface area, the investigated materials were deposited on a carbon-based support—Vulcan XC-72R—selected for its high electrical conductivity and large specific surface area. This study investigated the physicochemical and electrochemical properties of six catalyst samples with varying MoS₂ and ReS₂ to carbon support ratios. Among the composites analyzed, the best sample on MoS₂ (containing the most carbon soot) and the best sample on ReS₂ (containing the least carbon soot) were selected. These were then used as cathode catalysts in an experimental PEM electrolyzer setup. The results confirmed satisfactory catalytic activity of the tested materials, indicating their potential as alternatives to conventional noble metal-based catalysts and providing a foundation for further research in this area. Full article

The rapid growth in population and industrialization have significantly increased global energy demand, placing immense pressure on finite and environmentally harmful conventional fossil fuel-based energy sources. In this context, the development of hybrid electrocatalysts presents a crucial solution for energy conversion and storage, addressing environmental challenges while meeting rising energy needs. In this study, the fabrication of a novel bifunctional catalyst, copper nickel aluminum spinel (Cu_0.5Ni_0.5Al₂O₄) supported on graphitic carbon nitride (GCN), using a solid-state synthesis process is reported. Because of its effective interface design and spinel cubic structure, the Cu_0.5Ni_0.5Al₂O₄/GCN nanocomposite, as synthesized, performs exceptionally well in electrochemical energy conversion, such as the oxygen evolution reaction (OER), the hydrogen evolution reaction (HER), and energy storage. In particular, compared to noble metals, Pt/C- and IrO₂-based water-splitting cells require higher voltages (1.70 V), while for the Cu_0.5Ni_0.5Al₂O₄/GCN nanocomposite, a voltage of 1.49 V is sufficient to generate a current density of 10 mA cm⁻² in an alkaline solution. When used as supercapacitor electrode materials, Cu_0.5Ni_0.5Al₂O₄/GCN nanocomposites show a specific capacitance of 1290 F g⁻¹ at a current density of 1 A g⁻¹ and maintain a specific capacitance of 609 F g⁻¹ even at a higher current density of 5 A g⁻¹, suggesting exceptional rate performance and charge storage capacity. The electrode’s exceptional capacitive properties were further confirmed through the determination of the roughness factor (Rf), which represents surface heterogeneity and active area enhancement, with a value of 345.5. These distinctive characteristics render the Cu_0.5Ni_0.5Al₂O₄/GCN composite a compelling alternative to fossil fuels in the ongoing quest for a viable replacement. Undoubtedly, the creation of the Cu_0.5Ni_0.5Al₂O₄/GCN composite represents a significant breakthrough in addressing the energy crisis and environmental concerns. Owing to its unique composition and electrocatalytic characteristics, it is considered a feasible choice in the pursuit of ecologically sustainable alternatives to fossil fuels. Full article

Transition metal dichalcogenides, especially molybdenum disulfide (MoS₂), exhibit exceptional properties that make them suitable for a wide range of applications. However, the interaction between MoS₂ and technologically relevant substrates, such as platinum (Pt) electrodes, can significantly influence its properties. This study investigates the growth and properties of MoS₂ thin films on Pt substrates using ionized jet deposition, a versatile, low-cost vacuum deposition technique. We explore the effects of the roughness of Pt substrates and self-heating during deposition on the chemical composition, structure, and strain of MoS₂ films. By optimizing the deposition system to achieve crystalline MoS₂ at room temperature, we compare as-deposited and annealed films. The results reveal that as-deposited MoS₂ films are initially amorphous and conform to the Pt substrate roughness, but crystalline growth is reached when the sample holder is sufficiently heated by the plasma. Further post-annealing at 270 °C enhances crystallinity and reduces sulfur-related defects. We also identify a change in the MoS₂–Pt interface properties, with a reduction in Pt–S interactions after annealing. Our findings contribute to the understanding of MoS₂ growth on Pt and provide insights for optimizing MoS₂-based devices in catalysis and electronics. Full article

The cobalt crystalline islands (Co_cryst) were electrochemically deposited onto a glassy carbon (GC) support and then modified by a facile spontaneous deposition of platinum. The electrocatalytic activity of the resulting Co_cryst-Pt core-shell catalyst was evaluated for the oxygen reduction reaction (ORR) in an alkaline medium. The XRD characterization of the Co_cryst-Pt islands revealed that the cobalt core had a hexagonal close-packed (hcp) crystalline structure, and that the platinum shell exhibited a crystalline structure with a preferential (111) orientation. SEM images showed that the average lateral size of the Co_cryst islands was 1.17 μm, which increased to 1.32 μm after adding platinum. The XPS analysis indicated that the outer layer of the bulk metallic Co_cryst islands was fully oxidized. During the spontaneous deposition of platinum, the outer Co(OH)₂ layer was dissolved, leaving the cobalt core in a metallic state, while the platinum shell remained only partially oxidized. The high electrochemically active surface area of the Co_cryst-Pt/GC electrode, along with a suitable crystalline structure of the Co_cryst-Pt islands, contributes to enhancing its ORR activity by providing a greater number of surface active sites for oxygen adsorption and subsequent reduction. The ORR on the Co_cryst-Pt catalyst occurs via a four-electron reaction pathway, with onset and half-wave potentials of 1.07 V and 0.87 V, respectively, which exceed those of polycrystalline platinum and a commercial benchmark Pt/C. Full article

In this work, a biochar catalyst was developed from residual brewery spent grain (BSG) biomass and iron oxide to be applied in the counter electrode (CE) in dye-sensitized solar cells (DSSCs). The composite was obtained using a two-stage methodology based on microwave-assisted hydrothermal carbonization and pyrolysis, evaluating the influence of the pyrolysis temperature (700, 800 and 900 °C) on the properties and performance of the material. As result, composites with a high carbon and iron oxide content were obtained in a magnetite state attached to the surface. Furthermore, the physicochemical characteristics of the biochar showed similarities to those of reduced graphene oxide (rGO), which was attributed to the incorporation of iron oxide and the pyrolysis temperature. Electrochemical analysis showed that the composite pyrolyzed at 800 °C presented better catalytic activity and lower charge transfer resistance. Its application in the CE of a DSSC presented a current density of 10.44 mA/cm² and an efficiency of 3.05%, values close to the conventional Pt catalyst in DSSCs (Pt = 4.43%). This study validates the use of a composite based on residual brewery biomass with iron oxide in a CE, making it an alternative that contributes to the recovery of residues and the generation of sustainable technologies. Full article

Micro-Electro-Mechanical System (MEMS) technology is employed to fabricate surface acoustic wave (SAW)-type and resistive-type ozone sensors on quartz glass (SiO₂) substrates. The fabrication process commences by using a photolithography technique to define interdigitated electrodes (IDEs) on the substrates. Electron-beam evaporation (EBE) followed by radio frequency (RF) magnetron sputtering is then used to deposit platinum (Pt) and chromium (Cr) electrode layers as well as a zinc oxide (ZnO) sensing layer, respectively. Finally, annealing is performed to improve the crystallinity and sensing performance of the ZnO films. The experimental results reveal that the ZnO thin films provide an excellent ozone-concentration sensing capability in both sensors. The SAW-type sensor demonstrates a peak sensitivity at a frequency of 200 kHz, with a rapid response time of just 35 s. Thus, it is suitable for applications requiring a quick response and high sensitivity, such as real-time monitoring and high-precision environmental detection. The resistive-type sensor shows optimal sensitivity at a relatively low operating temperature of 180 °C, but has a longer response time of approximately 103 s. Therefore, it is better suited for low-cost and large-scale applications such as industrial-gas-concentration monitoring. Full article

This paper presents the kinetic study of titanium carbide (TiC)-supported, platinum-doped tetrahedral amorphous carbon (taC:Pt) referred to as TiC-taC, for the hydrogen evolution reaction (HER). This study employs the Volmer–Heyrovsky–Tafel (VHT) mechanism. A theoretical approach was utilized to investigate the kinetic properties of these materials for an HER in 0.5 M H₂SO₄. TiC-taC exhibited Volmer-dominated reactions with a Tafel slope of 40 mV/dec and the overpotential at 10 mA/cm² was 185 mV. In contrast, isolated TiC and taC:Pt recorded significantly higher Tafel slopes with 60–110 mV/dec and overpotentials of 871 mV and 1009 mV, respectively. The developed model was tested in one dimension (1D) for individual TiC and taC:Pt. The simulated kinetics parameters were determined for both TiC and taC:Pt, revealing that TiC follows the VHT steps, while taC:Pt follows the VH steps. The simulation results show excellent coherence with the experimental results. Further simulation of the hybrid TiC-taC electrocatalyst was conducted considering surface diffusion and edge effects in two (2D) and three dimensions (3D). To the best of our knowledge, this FEM simulation approach is the first to be reported due to the unique geometry of the TiC-taC catalyst enabling the assumption of surface diffusion and edge effect. The introduction of edge effects on the taC:Pt side of the TiC support significantly enhanced the current output, aligning closely with experimental results. The edge exhibited distinct kinetic properties compared to both TiC and taC:Pt. The kinetic parameters determined from the simulation demonstrated strong agreement with experimental findings. Adding the edge effects was essential to explaining the higher current output from the TiC-taC electrode. It exhibited unique kinetic properties not observed in either TiC or taC:Pt alone, acting as a pump where it absorbs c_Hs from neighbouring sites due to surface diffusivity and releases H2 via the Heyrovsky reaction. While surface diffusion had a lesser effect, the simulation indicated its positive influence on the HER. Full article

The proton exchange membrane fuel cell (PEMFC) is a promising energy conversion technology. The synthesis route of the cathode oxygen reduction catalyst electrode is an important factor affecting the development of the battery. In traditional technology, Pt shows low utilization of oxygen reduction activity due to poor contact between catalyst nanoparticles (NP), the electrolyte, and oxygen. In this work, an effective electrochemical method for the preparation of a Pt/C catalyst electrode was proposed. The carbon paper (CP) substrate was electrochemically activated by HNO₃, and then, Pt nanoparticles were prepared on CP by one-step electrodeposition. Secondly, a Density Functional Theory (DFT) investigation was carried out to elucidate that the N-doped catalyst facilitates the desorption of intermediates from the catalyst surface and promotes the oxygen reduction reaction. Thirdly, the effects of acid activation voltage were discussed. The result shows that increasing the voltage significantly increases the concentration of C–N groups and decreases the particle size of Pt. The effects of acidification concentration were investigated at an optimal activation voltage of 1.6 V. When the activation concentration was 0.1 mol, Pt⁰ reached an optimal value, and therefore obtained an equilibrium between the adsorption of oxygen on Pt and the desorption of the intermediates. Pt/0.1CP_1.6 exhibits better performance than commercial catalysts in oxygen reduction reactions. After 5000 testing cycles, the catalyst showed a constant durability with only a 3.0 mV·dec⁻¹ increase of the Tafel slope and just a 6.7 m²·g_Pt⁻¹ decline of the ECSA. Full article

This study presents an easy and rapid two-step electrodeposition method for the synthesis of a novel hierarchical dendritic AuPt bimetallic nanocomposite electrode. Ascorbic acid served as both a reducing and directing agent, while a roughened carbon substrate facilitated the formation of the unique dendritic nanostructure. The structural and compositional properties of the synthesized material were comprehensively characterized using X-ray photoelectron spectroscopy (XPS), X-ray diffraction (XRD), selected area electron diffraction (SAED), and transmission electron microscopy (TEM). The resulting nanocomposite exhibited a significantly enhanced specific surface area of 6.97 m² g⁻¹, compared to commercial Pt/C. Electrochemical investigations demonstrated superior electrocatalytic activity and durability for methanol oxidation in the prepared AuPt nanocomposite electrode, suggesting its promising potential for fuel cell applications. Full article