Search Results (211)

Solid-state fermentation (SSF) involves the growth of microorganisms on solid substrates, mimicking natural environments of many species. Due to sustainability concerns, transforming agro-industrial by-products into value-added products through SSF has been increasingly studied. Brewer’s spent grain (BSG), the main by-product of beer production, mostly consists of barley grain husks, making BSG a great support for microorganism cultivation. Although autoclaving remains the standard sterilization and pretreatment method of substrates, electric field technologies and their attendant ohmic heating (OH) have great potential as an alternative technology. In the present work, pretreatment of BSG by OH was explored in SSF with Aspergillus niger to produce commercially valuable enzymes. OH favored the solubilization of phenolic compounds, total protein, and reducing sugars significantly higher than autoclaving. SSF of treated BSG led to the production of lignocellulosic enzymes, with xylanases being the most active, reaching 540 U/g, a 1.5-fold increase in activity compared to autoclaved BSG. Protease activity was also improved 1.6-fold by OH, resulting in 49 U/g. Our findings suggest that OH treatment is an effective alternative to autoclaving and that its integration with SSF is a sustainable strategy to enhance by-product valorization through enzyme production with many industrial applications, according to circular economy guidelines. Full article

Beer production produces significant amounts of brewers’ spent grain (BSG), a lignocellulosic by-product with important environmental and economic impacts. Despite its high moisture content and rapid microbial breakdown, BSG has a stable, nutrient-rich composition, especially high in protein, fiber, and polyphenolic compounds. While its perishability limits direct use in food systems, BSG is often repurposed as livestock feed. Recent advances in bioprocessing and extraction technologies have expanded their use across different sectors. This review explores the composition of crude BSG and evaluates innovative valorization methods, including recovering bioactive compounds with pharmaceutical and nutraceutical value, and converting them into biofuels such as biogas, biodiesel, and bioethanol. Special focus is given to methods involving enzymatic hydrolysis, fermentation, and chemical extraction to isolate proteins, peptides, amino acids, sugars, and polyphenols. By analyzing emerging applications and industrial scalability challenges, this review highlights BSG’s growing role within circular economy models and its potential to promote sustainable innovations in both the brewing industry and the wider bioeconomy. Full article

Reprocessing lignocellulosic waste to obtain new products for industrial purposes is a vital part of circular economy. This paper reports the cellulase production by newly isolated Bacillus methylotrophicus cultured on lignocellulosic agro-industrial by-products, out of which brewer’s spent grain (BSG) was selected as most beneficial. Plackett–Burman design was used for screening medium components, while Box–Behnken design was further applied to model the impact of the three most influential variables. The maximum approximated cellulase activity was 0.469 U/mL (1 U = 1 µmol of reducing sugars/1 min), at 48.6 g/L substrate, 5.3 g/L ammonium sulfate, pH 6.1. The partially purified cellulase was characterized, which demonstrated broad range of optimal pH (6.5–9.4), temperature (50–60 °C), and sensitivity to metals. Changes in lignin and pentosans content was demonstrated as a result of BSG hydrolysis with a cell-free cellulase preparation. The produced enzyme was used for hydrolysis of various chemically pretreated (NaOH and H₂SO₄) cellulosic substrates, where for reused alkali-pretreated BSG (after microbial enzyme production) the saccharification efficiency was at a level of 25%. The cellulolytic potential of the bacterial strain, along with its resistance to ethanol, present a beneficial combination, potentially applicable to aid saccharification of lignocellulosic by-products for biofuel production. Full article

Brewer’s spent grain (BSG), the most abundant by-product from breweries, is mainly discarded or used as animal feed. However, to increase the brewing sustainability, biotechnological utilization of BSG is a much preferred solution. This study examined the fermentation of BSG, composed of old wheat bread and barley malt, by metabolic activity of Saccharomyces cerevisiae on both hydrolyzed and non-hydrolyzed media. Enzymatic hydrolysis with Viscozyme^® W FG for 6 h was selected as the most effective and was used in the further research step to prepare the hydrolyzed BSG-based medium. Both media supported almost uniform yeast growth (numbers of S. cerevisiae cells was about 8 log₁₀ CFU/g) in an acidic environment (pH value was about 5), but fermentation of hydrolyzed BSG resulted in 20% higher sugar consumption and 10% higher total titratable acidity. These findings underscore the potential of enzymatic pretreatment to improve fermentation performance. The adaptability of S. cerevisiae and the fermentability of both substrates suggest promising potential for scalable BSG valorization strategies in circular food systems. Full article

Beer is the third most popular beverage in the world, and its production is distributed uniformly between the biggest continents. Considering the environmental aspects, the utilization of brewing by-products, mainly brewers’ spent grain (BSG), is essential on a global scale. The beer revolution, lasting over a few decades, significantly diversified the beer market in terms of styles, and therefore, also its by-products, which should be characterized appropriately prior to further application. Herein, the presented study investigated the unprecedented number of 22 different variants of brewers’ spent grain, yielded from the production of various beer styles, enabling their proper comparison. A comprehensive by-product characterization revealed an almost linear relationship (Pearson correlation coefficients exceeding 0.9) between the color parameters (L*, a*, browning index) of beer and generated spent grain, enabling a prediction of BSG appearance based on beer color. Applying wheat or rye malts increased the content of extractives by over 40%, reducing cellulose content by as much as 45%. Thermal treatments of malts (kilning or smoking) also reduced extractive content and limited antioxidant activity, often by over 30%. A lack of husk for wheat or rye reduced the crystallinity index of spent grain by 21–41%, while the roasting of barley efficiently decomposed the less stable compounds and maintained the cellulose crystalline structure. All the analyzed BSG samples were characterized by low volatile emissions and very limited antimicrobial activity. Therefore, their harmfulness to human health and the environment is limited, broadening their potential application range. Full article

Environmental concerns drive the search for sustainable organic alternatives in horticultural substrates. This review critically examines three agro-industry renewable byproducts—wood fiber, coffee silverskin, and brewer’s spent grain—as partial peat substitutes. We aimed to comprehensively analyze their origin, processing methods, current applications, and key physical, hydrological, and chemical properties relevant to horticultural use. In soilless culture, wood fiber can be used as a stand-alone substrate. When incorporated at 30–50% (v/v) in peat mixtures, it supports plant growth comparable to peat; however, higher proportions may restrict water and nutrient availability. Coffee silverskin demonstrates high water retention and nutrient content, but its inherent phytotoxicity requires pre-treatment (e.g., co-composting); at concentrations up to 20%, it shows promise for potted ornamental crops. Brewer’s spent grain is nutrient-rich but demands careful management due to its rapid decomposition and potential salinity issues; inclusion rates around 10% have shown beneficial effects. In conclusion, when used appropriately in blends, these bio-based byproducts represent viable alternatives to reduce peat dependence in vegetable and ornamental cultivation, contributing to more sustainable horticultural practices. Future research should optimize pre-treatment methods for coffee silverskin and brewer’s spent grain, investigate long-term stability in diverse cropping systems, and explore novel combinations with other organic waste streams to develop circular horticultural substrates. Full article

Bioethanol is a promising alternative to fossil fuels. This study evaluated bioethanol production from orange peel (OP) and brewer’s spent grain (BSG) through acid hydrolysis, followed by fermentation with Saccharomyces cerevisiae. A factorial design was applied to assess the influence of temperature, acid concentration, and time on sugar release. Hydrolysis of OP at 125 °C with 0.5% H₂SO₄ yielded 52.14 g/L of glucose and 15.70 g/L of xylose. For BSG, the best results were obtained with 2.5% H₂SO₄ at 160 °C, producing 27.10 g/L of glucose and 14.22 g/L of xylose. Fermentation at 30 °C achieved 5.25% v/v bioethanol in OP and 1.5% v/v in BSG, representing 41.4 g/L and 11.8 g/L of bioethanol, respectively. The kinetic models showed high predictive accuracy (R² > 0.98). These findings demonstrate the potential of OP and BSG as viable substrates for bioethanol production under mild processing conditions. Full article

Fungi, including filamentous organisms such as yeasts, play essential roles in various processes such as nutrient exchange in ecosystems, the cultivation of mushrooms, and solid-state fermentation (SSF). SSF involves microbial growth on solid substrates without free water, leading to the production of enzymes, bioactive compounds, and biofuels. This fermentation method offers advantages like lower production costs, reduced waste disposal issues, and the efficient utilization of agricultural residues and fruit and vegetable by-products. Filamentous fungi excel in SSF due to their enzyme secretion capacity and ability to produce valuable compounds. The process is influenced by biological, physico-chemical, and environmental factors, requiring careful optimization for optimal results. Fruit and vegetable by-products are increasingly recognized as valuable substrates for SSF, offering rich sources of bioactive compounds and high nutritional value. The optimization of SSF processes, compatibility with various substrates, and potential for producing diverse value-added products make SSF a promising method for sustainable resource utilization and enhanced product development. Future research should focus on improving process efficiency, expanding the substrate range, enhancing product quality and yield, and integrating SSF with other technologies for enhanced production capabilities. Full article

Background: Agro-industrial by-products, such as carob and brewer’s spent grain (BSG), have gained increasing attention as sustainable feed ingredients capable of enhancing the nutritional and functional value of Tenebrio molitor larvae. This study aimed to evaluate the effects of carob and BSG supplementation of growth substrates on larval performance and the functional properties of the resulting insect meals. Methods: Seven-week-old larvae were reared for 14 days on the following three diets: control (wheat bran), wheat bran + carob (Trt1), and wheat bran + BSG (Trt2). Larval weight, substrate consumption, and survival were recorded. After processing, insect meals were analyzed for chemical composition, total phenolic content (TPC), and antioxidant activity in both water- and lipid-soluble extracted fractions. Results: Both treatment groups showed significantly higher final weights than the control (Ctrl: 104.9 ± 2.69 g; Trt1: 114.8 ± 1.26 g; Trt2: 116.9 ± 1.07 g; p < 0.05). TPC was highest in the control for both fractions, and the antioxidant activity was similar between the Ctrl and Trt1 groups in the water-soluble fraction but significantly lower in the Trt2 group (p < 0.05). Conclusions: These findings highlight the potential of carob and BSG for sustainable insect farming, though their functional benefits may depend on the inclusion levels and their interaction with insect metabolism. Full article

Brewer’s spent grain (BSG), the primary byproduct generated by the brewing industry, holds significant potential as an ingredient in aquafeeds. However, its high content of non-starch polysaccharides (NSP) restricts the amount that can be incorporated into fish diets. To address these limitations, various pretreatment methods (physical, chemical, or enzymatic) can be applied prior to its inclusion in feed formulations. The objectives of the present study were (i) to optimize the conditions for enzymatic or microwave pretreatments to enhance the nutritional and functional profile of BSG, (ii) to determine the bioaccessibility and availability of specific nutrients and antioxidant compounds in diets including a high amount of BSG (pretreated or not) using an in vitro assay simulating the digestion of the gilthead seabream (Sparus aurata), and (iii) to evaluate the effect of such diet pretreatments on growth, metabolism, intestinal microbiota, and oxidative status in live fish. For this study, three experimental diets were formulated: one containing 20% untreated BSG (C) and two containing the same amount of BSG pretreated either enzymatically (H) or with microwave heating (MW). Each diet was administered ad libitum to triplicate groups of 22 juvenile sea bream (mean weight 60 g) over a period of three months. The results indicated that the microwave-treated BSG led to improved growth (0.69 ± 0.02%) and feed efficiency (0.80 ± 0.02 weight gain/total feed intake) and enhanced immune status (alkaline phosphatase activity = 11,811.68 ± 3426.92 U/mg SP), compared to the control diet (SGR = 0.59 ± 0.06%; FE: 0.68 ± 0.03 weight gain/total feed intake; alkaline phosphatase activity = 8590.29 ± 3663.44 U/mg SP). Moreover, fish fed on both pretreated BSG diets exhibited significant differences in metabolic parameters and functional profile of their intestinal microbiota when compared to the control group. Consequently, the findings suggest that the pretreatment of BSG, whether by enzymatic or microwave methods, results in notable differences in its nutritional value and the bioavailability of functional components, which, in turn, have a substantial impact on the growth and metabolism of gilthead seabream. Full article

The waste generated by the brewing industry, particularly brewer’s spent grain (BSG) and wastewater, presents challenges for sustainable management practices. While BSG is traditionally utilized as cattle feed, this option is not universally accessible. This study considered the environmental impact of a novel, laboratory-based process for converting BSG into biochar that also utilizes brewing wastewater, as compared to disposing of BSG and cleaning chemical wastewater. The study employed a carbon footprint assessment approach to quantify the greenhouse gas (GHG) emissions associated with each disposal method, using one unprocessed kg of BSG as the functional unit. The results indicated that landfilling BSG generated approximately 3 kg CO₂ equivalent (CO₂e) per kg of unprocessed BSG, whereas biochar production reduced emissions to 1.18 kg CO₂e per kg of BSG. The study concluded that diverting BSG from landfills to biochar production presents a viable strategy for minimizing environmental impacts associated with BSG disposal. However, several factors must be considered in the development of a biochar production facility, including biochar transportation. These elements may contribute more GHG emissions than landfilling if not properly designed. Full article

During the preparation of beer wort, significant amounts of waste raw materials, such as brewers’ spent grain (BSG), are generated. In line with the zero-waste approach, a processing technology for BSG was developed to valorize this by-product. The developed method involves obtaining a BSG extract (plant-based milk), followed by filtration to remove insoluble residues and subsequent fermentation to produce vegan BSG-based yogurt-like products, with and without the addition of sucrose, as well as pectin, guar gum, and konjac gum as stabilizers. The samples were analyzed for pH, moisture and protein content, water activity (Aw), color, viscosity, and syneresis, and were also subjected to an organoleptic evaluation. Fermentation with starter cultures yielded BSG-based yogurt-like products with an optimal pH (~4.0), which, combined with Aw values below 0.95, ensures microbiological safety by inhibiting the growth of pathogenic and spoilage microorganisms. Due to phase separation, the use of stabilizers was necessary to achieve a yogurt-like texture. Their application also contributed to a reduction in syneresis—sometimes even preventing its occurrence—and led to an increase in viscosity, which ranged from 0.162 to 0.463 Pa·s, depending on the stabilizer used. The moisture content of fermented BSG extracts ranged from 88.2% to 91.7%. All samples showed similar protein content, approximately 50% on a dry matter basis. Furthermore, organoleptic assessment (5-point scale) revealed that sensory characteristics varied depending on the stabilizer and sugar used. The yogurt-like variant formulated with 0.5% pectin and 1% sucrose received the highest acceptance score (4.0), indicating good sensory quality. Full article

The rising protein demand has driven intensified research into alternative protein sources and extraction technologies. Brewer’s spent grain (BSG), which is rich in protein, remains mostly underutilized. This study aimed to optimize BSG protein extraction conditions using pulsed electric field (PEF) by assessing the influence of pulse numbers (5000–9000), electric field strength (8–10 kV/cm), and frequency (8–10 Hz) on protein recovery and purity. The optimized conditions (5386 pulses, 10 kV/cm field strength, and 10 Hz frequency) provided a higher extraction yield with a significant improvement of approximately 90% (p < 0.05). Essential amino acids in proteins extracted via PEF were significantly increased (60,864.84 mg/100 g), particularly phenylalanine, threonine, and valine; furthermore, amino acid score (AAS) and protein digestibility-corrected amino acid score (PDCAAS) were found to be superior to those of protein obtained through alkaline extraction. The PEF treatment resulted in the modification of the secondary structures of proteins from α-helices and β-turns to β-sheets, as well as the enhancement of the hydrophobic−hydrophilic amino acid balance. The functional properties of the proteins, particularly their foaming properties and solubility, were significantly affected by PEF (p < 0.05). In conclusion, PEF-assisted extraction produces high-quality BSG protein concentrates efficiently while rendering the process environmentally sustainable. Full article

The objective of this study was to evaluate how high-energy milling affects the structural, thermal, and morphological properties of brewer’s spent grain fibers over time. The researchers determined the chemical composition of the samples using TAPPI techniques, particle size analysis, Fourier-transform infrared spectroscopy (FTIR), scanning electron microscopy (SEM), thermogravimetric analysis (TGA), and X-ray diffraction (XRD). The samples displayed distinct morphologies and particle sizes depending on the treatment duration. The sample treated for 120 min (T120) showed the smallest particle size (19.4 µm). FTIR spectra revealed that the mechanical treatment strongly disrupted the structure of hemicellulose. The thermal stability of the samples decreased because of the applied treatment. Mechanical milling also fully eliminated the crystalline structure of cellulose in the samples. These findings indicate that high-energy milling holds strong potential as a pre-treatment method for the valorization of lignocellulosic residues. Full article

The global production of brewers’ spent grains (BSG) is 37 million tons yearly. Composting represents an eco-friendly method to manage and valorize organic by-products in a circular economy model. This project aims to compare two BSG bin-composting mixtures (BSG and wheat straw with pig slurry solid fraction, MIX1, or sheep manure, MIX2) and approaches (manual turning, MT, and static composting, ST). The two mixtures’ physicochemical characteristics and greenhouse gas (GHG) emissions were assessed during the process. The evolution of physicochemical properties is reported in detail. Headspace samples of GHG emissions were collected and analyzed with gas chromatography coupled with specific detectors. Carbon dioxide (CO₂) emissions were 34.3 ± 0.03 and 31.0 ± 0.06 g C kg⁻¹ fresh matter (FM) for MIX1-MT and MIX2-MT, and 28.8 ± 0.01 and 31.2 ± 0.02 g Ckg⁻¹ FM for MIX1-ST and MIX2-ST. Methane emissions were negligible (all conditions < 0.086 ± 0.00 mg C kg⁻¹ FM). Nitrous oxide (N₂O) emissions from composting are affected by the substrate, bulking material, pile dimension, and manure. Particularly, the total emissions of N₂O, estimated as CO₂ equivalents, were 45.8 ± 0.2 and 63.0 ± 0.4 g CO₂ eq kg⁻¹ FM for MIX1-MT and MIX1-ST, respectively. In both composting approaches, MIX2 showed a low CO₂ equivalent (1.8 ± 0.02 and 9.9 ± 0.05 g CO₂ eq kg⁻¹ FM for MT and ST), likely due to incomplete decomposition. The bin-composting process represents a solution for recycling and reusing organic waste and livestock manure in small to medium-sized breweries. The solid fraction of the pig slurry resulted in the most suitable manure. Full article