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Keywords = Al2Ca

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15 pages, 2209 KiB  
Article
Exploration of Phosphorus Release Characteristics in Sediments from the Plains River Network: Vertical Distribution and the Response of Phosphorus and Microorganisms
by Xiaoshuang Dong, Haojie Chen, Yongsheng Chang, Xixi Yang, Haoran Yang and Wei Huang
Water 2025, 17(15), 2196; https://doi.org/10.3390/w17152196 - 23 Jul 2025
Abstract
Plains River networks are important natural ecosystems that play a vital role in storing, draining, conserving, and purifying water. This study selected the river network in the northern plain of Jiaxing as the research area. Samples were collected in October 2023. Sediments were [...] Read more.
Plains River networks are important natural ecosystems that play a vital role in storing, draining, conserving, and purifying water. This study selected the river network in the northern plain of Jiaxing as the research area. Samples were collected in October 2023. Sediments were collected using a sampler and divided into five layers according to the collection depth, namely the surface layer (5 cm), the second layer (15 cm), the third layer (25 cm), the fourth layer (35 cm), and the bottom layer (45 cm). This study analyzed the vertical distribution of each form of phosphorus, the vertical distribution of the microbial community, and the response between the two in the sediments of this plain river network. The results showed high sediment TP concentrations (633.9–2534.7 mg/kg) in this plain river network. The vertical distribution trend of Fe-P was almost the same as that of TP and had the highest concentration (134.9–1860.1 mg/kg). Ca-P is the second highest phosphorus content, which is also an inert phosphorus component, as well as Al-P, and both exhibit a relatively low percentage of surface layers. Proteobacteria, Firmicutes, Bacteroidetes, and Actinobacteria showed heterogeneity in the vertical distribution of sediments. The river network sediments in the Plains River have a high potential for phosphorus release, with most sites acting as phosphorus “sources”. The sediments in the second of these layers show a strong tendency to release phosphorus. Bottom sediments have a low capacity to both adsorb and release phosphorus. The findings of this study will provide a theoretical foundation for the prevention and management of river networks in this plain. Full article
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20 pages, 2411 KiB  
Article
Influencing Factors of Hexavalent Chromium Speciation Transformation in Soil from a Northern China Chromium Slag Site
by Shuai Zhu, Junru Chen, Yun Zhu, Baoke Zhang, Jing Jia, Meng Pan, Zhipeng Yang, Jianhua Cao and Yating Shen
Molecules 2025, 30(15), 3076; https://doi.org/10.3390/molecules30153076 - 23 Jul 2025
Abstract
Chromium slag sites pose severe environmental risks due to hexavalent chromium (Cr(VI)) contamination, characterized by high mobility and toxicity. This study focused on chromium-contaminated soil from a historical chromium slag site in North China, where long-term accumulation of chromate production residues has led [...] Read more.
Chromium slag sites pose severe environmental risks due to hexavalent chromium (Cr(VI)) contamination, characterized by high mobility and toxicity. This study focused on chromium-contaminated soil from a historical chromium slag site in North China, where long-term accumulation of chromate production residues has led to serious Cr(VI) pollution, with Cr(VI) accounting for 13–22% of total chromium and far exceeding national soil risk control standards. To elucidate Cr(VI) transformation mechanisms and elemental linkages, a combined approach of macro-scale condition experiments and micro-scale analysis was employed. Results showed that acidic conditions (pH < 7) significantly enhanced Cr(VI) reduction efficiency by promoting the conversion of CrO42− to HCrO4/Cr2O72−. Among reducing agents, FeSO4 exhibited the strongest effect (reduction efficiency >30%), followed by citric acid and fulvic acid. Temperature variations (−20 °C to 30 °C) had minimal impact on Cr(VI) transformation in the 45-day experiment, while soil moisture (20–25%) indirectly facilitated Cr(VI) reduction by enhancing the reduction of agent diffusion and microbial activity, though its effect was weaker than chemical interventions. Soil grain-size composition influenced Cr(VI) distribution unevenly: larger particles (>0.2 mm) in BC-35 and BC-36-4 acted as main Cr(VI) reservoirs due to accumulated Fe-Mn oxides, whereas BC-36-3 showed increased Cr(VI) in smaller particles (<0.074 mm). μ-XRF and correlation analysis revealed strong positive correlations between Cr and Ca, Fe, Mn, Ni (Pearson coefficient > 0.7, p < 0.01), attributed to adsorption–reduction coupling on iron-manganese oxide surfaces. In contrast, Cr showed weak correlations with Mg, Al, Si, and K. This study clarifies the complex factors governing Cr(VI) behavior in chromium slag soils, providing a scientific basis for remediation strategies such as pH adjustment (4–6) combined with FeSO4 addition to enhance Cr(VI) reduction efficiency. Full article
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15 pages, 2406 KiB  
Article
Adsorption Performance and Mechanism of Gallium from Sulfuric Acid Leach Liquor of High-Alumina Fly Ash
by Wenfen Wu, Chaolu Wen, Shaopeng Li, Zhenhua Sun, Xinjuan Hou, Huiquan Li and Zhibin Ma
Separations 2025, 12(8), 190; https://doi.org/10.3390/separations12080190 - 23 Jul 2025
Abstract
High-alumina fly ash may potentially be a valuable source of Ga with a concentration of Ga at 80 mg/kg. Direct adsorption and enrichment of Ga from sulfuric acid leach liquor of high-alumina fly ash is developed in this study. The H-type chelating resin [...] Read more.
High-alumina fly ash may potentially be a valuable source of Ga with a concentration of Ga at 80 mg/kg. Direct adsorption and enrichment of Ga from sulfuric acid leach liquor of high-alumina fly ash is developed in this study. The H-type chelating resin with two carboxy groups exhibited the best adsorption capacity for Ga. The maximum adsorption capacity for Ga was 55 mg/g resin with an adsorption time of 24 h, an initial Ga concentration of 500 mg/L, an adsorption temperature of 55 °C, and an initial acid concentration of 0.1 mol/L. The adsorption process of Ga was in good fit with the Langmuir isotherm and pseudo-second-order reaction kinetics model. The chemical adsorption rate was controlled by an internal diffusion mechanism. The resin had a high selectivity for Ga3+ with a Kd over 3600 compared with Fe2+, Al3+, K+, Ca2+, and Mg2+. The adsorption mechanism was found to be the ion exchange reaction between Ga and H of carboxy and hydroxyl groups. The concentration of Ga in sulfuric acid leach liquor from high-alumina fly ash achieved enrichment from 200 mg/L to 2 g/L. It is an attractive medium for large-scale Ga extraction from high-alumina fly ash. Full article
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21 pages, 18567 KiB  
Article
Mitigation of Black Streak Defects in AISI 304 Stainless Steel via Numerical Simulation and Reverse Optimization Algorithm
by Xuexia Song, Xiaocan Zhong, Wanlin Wang and Kun Dou
Materials 2025, 18(14), 3414; https://doi.org/10.3390/ma18143414 - 21 Jul 2025
Viewed by 187
Abstract
The formation mechanism of black streak defects in hot-rolled steel sheets was investigated to address the influence of the process parameters on the surface quality during the production of 304 stainless steels. Macro-/microstructural characterization revealed that the defect regions contained necessary mold slag [...] Read more.
The formation mechanism of black streak defects in hot-rolled steel sheets was investigated to address the influence of the process parameters on the surface quality during the production of 304 stainless steels. Macro-/microstructural characterization revealed that the defect regions contained necessary mold slag components (Ca, Si, Al, Mg, Na, K) which originated from the initial stage of solidification in the mold region of the continuous casting process, indicating obvious slag entrapment during continuous casting. On this basis, a three-dimensional coupled finite-element model for the molten steel flow–thermal characteristics was established to evaluate the effects of typical casting parameters using the determination of the critical slag entrapment velocity as the criterion. Numerical simulations demonstrated that the maximum surface velocity improved from 0.29 m/s to 0.37 m/s with a casting speed increasing from 1.0 m/min to 1.2 m/min, which intensified the meniscus turbulence. However, the increase in the port angle and the depth of the submerged entry nozzle (SEN) effectively reduced the maximum surface velocity to 0.238 m/s and 0.243 m/s, respectively, with a simultaneous improvement in the slag–steel interface temperature. Through MATLAB (version 2023b)-based reverse optimization combined with critical velocity analysis, the optimal mold slag properties were determined to be 2800 kg/m3 for the density, 4.756 × 10−6 m2/s for the kinematic viscosity, and 0.01 N/m for the interfacial tension. This systematic approach provides theoretical guidance for process optimization and slag design enhancement in industrial production. Full article
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15 pages, 3240 KiB  
Article
Utilization of Chromite Spinel Powder in the Metallothermic Smelting of Low-Carbon Ferrochrome
by Yerbolat Makhambetov, Magzhan Kutzhanov, Ruslan Toleukadyr, Aibar Myrzagaliyev, Zhadiger Sadyk, Zhalgas Saulebek and Amankeldy Akhmetov
Processes 2025, 13(7), 2288; https://doi.org/10.3390/pr13072288 - 18 Jul 2025
Viewed by 236
Abstract
This study investigates the feasibility of producing low-carbon FeCr via metallothermic smelting of Cr concentrate and chromite spinel powder using a complex FeAlSiCa alloy as the reductant in an induction furnace. The proposed approach offers an alternative to conventional carbothermic and oxygen-blown technologies, [...] Read more.
This study investigates the feasibility of producing low-carbon FeCr via metallothermic smelting of Cr concentrate and chromite spinel powder using a complex FeAlSiCa alloy as the reductant in an induction furnace. The proposed approach offers an alternative to conventional carbothermic and oxygen-blown technologies, reducing both the carbon footprint and airborne emissions. Three charge compositions were tested with varying FeAlSiCa additions (12, 14, and 16 kg per 100 kg of Cr source) and partial replacement of Cr concentrate with up to 20% CSP. Thermodynamic and microstructural analyses were conducted, and the effects of the slag basicity, temperature profiles, and holding time were assessed. In optimal conditions, Cr recovery reached up to 80% with minimal Cr2O3 losses in slag, and the resulting alloys met ISO 5448-81 requirements for nitrogen-containing low-carbon FeCr. Microstructural examination revealed the formation of Fe-Cr solid solutions and CrN phases, with V incorporation from the FeAlSiCa alloy. The process proved stable and energy-efficient, producing compact, non-disintegrating slag. This study highlights the potential of induction furnace smelting and chromite spinel powder valorization as a sustainable path for FeCr production. Full article
(This article belongs to the Section Manufacturing Processes and Systems)
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13 pages, 3049 KiB  
Article
Preparation of Foamed Ceramic from Cr Slag and MSWI Fly Ash and Its Cr Leaching Inhibition
by Hesong Li, Cheng Liu, Yikun Tang and Shilin Zhao
Materials 2025, 18(14), 3372; https://doi.org/10.3390/ma18143372 - 18 Jul 2025
Viewed by 184
Abstract
The sustainable utilization of solid waste is crucial for environmental protection. This work investigates the fabrication of foamed ceramics from Cr slag and municipal solid waste incineration (MSWI) fly ash, focusing on the effects of three inhibitors—NH2SO3H, ZnO·TiO2 [...] Read more.
The sustainable utilization of solid waste is crucial for environmental protection. This work investigates the fabrication of foamed ceramics from Cr slag and municipal solid waste incineration (MSWI) fly ash, focusing on the effects of three inhibitors—NH2SO3H, ZnO·TiO2, and (NH4)2HPO4—on material properties and Cr leaching behavior. Experimental analysis, chemical thermodynamic calculations, and material characterization were all employed. Results show that the prepared foamed ceramics meet the JG/T 511-2017 standard for building materials, exhibiting excellent physical properties but significant Cr leaching. Among the inhibitors, (NH4)2HPO4 with a molar ratio of n(P)/n(Cr) = 1 shows the best performance, achieving a bulk density of 205 kg/m3, compressive strength of 0.850 MPa, Cr leaching concentration of 188 μg/L, and a 70.0% of Cr leaching inhibition rate. The improvement is attributed to the AlPO4 formation that enhancing the strength, and Ca2P2O7 that stabilizing Cr during sintering. This work provides a feasible method for the safe resource utilization of Cr-containing waste. Full article
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23 pages, 25056 KiB  
Article
Mineral Chemistry and Whole-Rock Analysis of Magnesian and Ferroan Granitic Suites of Magal Gebreel, South Eastern Desert: Clues for Neoproterozoic Syn- and Post-Collisional Felsic Magmatism
by El Saeed R. Lasheen, Gehad M. Saleh, Amira El-Tohamy, Farrage M. Khaleal, Mabrouk Sami, Ioan V. Sanislav and Fathy Abdalla
Minerals 2025, 15(7), 751; https://doi.org/10.3390/min15070751 - 17 Jul 2025
Viewed by 282
Abstract
The article provides a comprehensive analysis of the Magal Gebreel granitic suites (MGGs) using petrological (fieldwork, petrography, mineral chemistry, and bulk rock analysis) aspects to infer their petrogenesis and emplacement setting. Our understanding of the development of the northern portion of the Arabian [...] Read more.
The article provides a comprehensive analysis of the Magal Gebreel granitic suites (MGGs) using petrological (fieldwork, petrography, mineral chemistry, and bulk rock analysis) aspects to infer their petrogenesis and emplacement setting. Our understanding of the development of the northern portion of the Arabian Nubian Shield is significantly improved by the Neoproterozoic granitic rocks of the seldom studied MGGs in Egypt’s south Eastern Desert. According to detailed field, mineralogical, and geochemical assessments, they comprise syn-collision (granodiorites) and post-collision (monzogranites, syenogranites, and alkali feldspar rocks). Granodiorite has strong positive Pb, notable negative P, Ti, and Nb anomalies, and is magnesian in composition. They have high content of LREEs (light rare-earth elements) compared to HREEs (heavy rare-earth elements) and clear elevation of LFSEs (low-field strength elements; K Rb, and Ba) compared to HFSEs (high-field strength elements; Zr and Nb), which are in accord with the contents of I-type granites from the Eastern Desert. In this context, the granodiorites are indicative of an early magmatic phase that probably resulted from the partial melting of high K-mafic sources in the subduction zone. Conversely, the post-collision rocks have low contents of Mg#, CaO, P2O5, MgO, Fe2O3, Sr, and Ti, and high SiO2, Fe2O3/MgO, Nb, Ce, and Ga/Al, suggesting A-type features with ferroan affinity. Their P, Nb, Sr, Ba, and Ti negative anomalies are in accord with the findings for Eastern Desert granites of the A2-type. Furthermore, they exhibit a prominent negative anomaly in Eu and a small elevation of LREEs in relation to HREEs. The oxygen fugacity (fO2) for the rocks under investigation can be calculated using the biotite chemistry. The narrow Fe/(Fe + Mg) ratio range (0.6–0.75) indicates that they crystallized under moderately oxidizing conditions between ~QFM +0.1 and QFM +1. The A-type rocks were formed by the partial melting of a tonalite source (underplating rocks) in a post-collisional environment during the late period of extension via slab delamination. The lithosphere became somewhat impregnated with particular elements as a result of the interaction between the deeper crust and the upwelling mantle. Full article
(This article belongs to the Section Mineral Geochemistry and Geochronology)
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16 pages, 4905 KiB  
Article
Characteristics of Laser-Remelted Al–Ca–Cu–Mn (Zr) Alloys as a New Material for Additive Manufacturing
by Nikolay V. Letyagin, Torgom K. Akopyan, Pavel A. Palkin, Stanislav O. Cherkasov, Anastasiya S. Fortuna, Alexandr B. Lyukhter and Ruslan Yu. Barkov
J. Manuf. Mater. Process. 2025, 9(7), 242; https://doi.org/10.3390/jmmp9070242 - 17 Jul 2025
Viewed by 235
Abstract
In this study, prospects of designing new Al–Ca–Cu–Mn (Zr) alloys for additive manufacturing (AM) were evaluated for the example of laser remelting of thin-sheet rolled products. The new as-cast alloys have a hypereutectic structure containing Al27Ca3Cu7 primary crystals [...] Read more.
In this study, prospects of designing new Al–Ca–Cu–Mn (Zr) alloys for additive manufacturing (AM) were evaluated for the example of laser remelting of thin-sheet rolled products. The new as-cast alloys have a hypereutectic structure containing Al27Ca3Cu7 primary crystals and ultrafine eutectic particles of (Al,Cu)4Ca and Al27Ca3Cu7 phases in equilibrium with the aluminum solid solution. The solid solutions are additionally strengthened by alloying with Mn and micro additions of Zr, which contribute to the formation of coarsening-resistant phases without compromising the manufacturability of the alloys. Laser remelting, which simulates AM-typical solidification conditions, promotes the formation of a pseudoeutectic cellular structure without the occurrence of undesirable primary Al27Ca3Cu7. The size of the dendritic cells and eutectic particles is 10 times smaller (for solidification rates of ~200 K/s) than that of the as-cast state. This structure provides for a higher hardness of the laser-remelted alloy (96 HV) as compared to the as-cast alloy (85 HV). Data for the alloy after 350–400 °C long-term annealing for up to 100 h show that the hardness of the Al–Ca–Cu–Mn–Zr alloys declines relatively slowly by ~7.5% as compared to the Zr-free alloy, whose hardness decreases by ~22%. Thus, one can consider these alloys as a promising candidate for AM processes that require high thermal stability. Full article
(This article belongs to the Special Issue Laser Surface Modification: Advances and Applications)
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16 pages, 5637 KiB  
Article
Optimizing High-Al2O3 Limonite Pellet Performance: The Critical Role of Basicity in Consolidation and Reduction
by Yufeng Guo, Yixi Zhang, Feng Chen, Shuai Wang, Lingzhi Yang, Yanqin Xie and Xinyao Xia
Metals 2025, 15(7), 801; https://doi.org/10.3390/met15070801 - 16 Jul 2025
Viewed by 179
Abstract
With the gradual depletion of high-quality iron ore resources, global steel enterprises have shifted their focus to low-grade, high-impurity iron ores. Using low-grade iron ore to produce pellets for blast furnaces is crucial for companies to control production costs and diversify raw material [...] Read more.
With the gradual depletion of high-quality iron ore resources, global steel enterprises have shifted their focus to low-grade, high-impurity iron ores. Using low-grade iron ore to produce pellets for blast furnaces is crucial for companies to control production costs and diversify raw material sources. However, producing qualified pellets from limonite and other low-grade iron ores remains highly challenging. This study investigates the mechanism by which basicity affects the consolidation and reduction behavior of high-Al2O3 limonite pellets from a thermodynamic perspective. As the binary basicity of the pellets increased from 0.01 under natural conditions to 1.2, the compressive strength of the roasted pellets increased from 1100 N/P to 5200 N/P. The enhancement in basicity led to an increase in the amount of low-melting-point calcium ferrite in the binding phase, which increased the liquid phase in the pellets, thereby strengthening the consolidation. CaO infiltrated into large-sized iron particles and reacted with Al and Si elements, segregating the contiguous large-sized iron particles and encapsulating them with liquid-phase calcium ferrite. Calcium oxide reacts with the Al and Si elements in large hematite particles, segmenting them and forming liquid calcium ferrite that encapsulates the particles. Additionally, this study used thermodynamic analysis to characterize the influence of CaO on aluminum elements in high-aluminum iron ore pellets. Adding CaO boosted the liquid phase’s ability to incorporate aluminum, lessening the inhibition by high-melting-point aluminum elements of hematite recrystallization. During the reduction process, pellets with high basicity exhibited superior reduction performance. Full article
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18 pages, 2410 KiB  
Article
Nanostructured Cellulose Acetate Membranes Embedded with Al2O3 Nanoparticles for Sustainable Wastewater Treatment
by Ines Elaissaoui, Soumaya Sayeb, Mouna Mekki, Francesca Russo, Alberto Figoli, Karima Horchani-Naifer and Dorra Jellouli Ennigrou
Coatings 2025, 15(7), 823; https://doi.org/10.3390/coatings15070823 - 15 Jul 2025
Viewed by 284
Abstract
Electrospun nanofiber membranes based on cellulose acetate (CA) have gained increasing attention for wastewater treatment due to their high surface area, tuneable structure, and ease of functionalization. In this study, the performance of CA membranes was enhanced by incorporating aluminum oxide (Al2 [...] Read more.
Electrospun nanofiber membranes based on cellulose acetate (CA) have gained increasing attention for wastewater treatment due to their high surface area, tuneable structure, and ease of functionalization. In this study, the performance of CA membranes was enhanced by incorporating aluminum oxide (Al2O3) nanoparticles (NPs) at varying concentrations (0–2 wt.%). The structural, morphological, and thermal properties of the resulting CA/Al2O3 nanocomposite membranes were investigated through FTIR, XRD, SEM, water contact angle (WCA), pore size measurements, and DSC analyses. FTIR and XRD confirmed strong interactions and the uniform dispersion of the Al2O3 NPs within the CA matrix. The incorporation of Al2O3 improved membrane hydrophilicity, reducing the WCA from 107° to 35°, and increased the average pore size from 0.62 µm to 0.86 µm. These modifications led to enhanced filtration performance, with the membrane containing 2 wt.% Al2O3 achieving a 99% removal efficiency for Indigo Carmine (IC) dye, a maximum adsorption capacity of 45.59 mg/g, and a high permeate flux of 175.47 L·m−2 h−1 bar−1. Additionally, phytotoxicity tests using Lactuca sativa seeds showed a significant increase in germination index from 20% (untreated) to 88% (treated), confirming the safety of the permeate for potential reuse in agricultural irrigation. These results highlight the effectiveness of Al2O3-modified CA electrospun membranes for sustainable wastewater treatment and water reuse. Full article
(This article belongs to the Section Environmental Aspects in Colloid and Interface Science)
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12 pages, 5245 KiB  
Article
Evaluation of Fly Ash Composition from Municipal Solid Waste Incinerators: The Role of the Incinerator Type and Flue Gas Deacidification Process
by Xuetong Qu, Yanan Wang, Feifei Chen, Chuqiao Li, Yunfei He, Jibo Dou, Shuai Zhang, Jiafeng Ding, Hangjun Zhang and Yuchi Zhong
Toxics 2025, 13(7), 588; https://doi.org/10.3390/toxics13070588 - 14 Jul 2025
Viewed by 231
Abstract
The resource utilization potential and environmental impact of fly ash from municipal solid waste incinerators (MSWIs) have attracted wide attention. In this study, four MSWIs in Hangzhou, Zhejiang Province were selected to systematically evaluate the effects of different incinerator types and flue gas [...] Read more.
The resource utilization potential and environmental impact of fly ash from municipal solid waste incinerators (MSWIs) have attracted wide attention. In this study, four MSWIs in Hangzhou, Zhejiang Province were selected to systematically evaluate the effects of different incinerator types and flue gas deacidification processes on fly ash’s oxide and heavy metal components and their temporal changes as well as conduct risk assessment. The results showed that the contents of MgO, Al2O3, SiO2, and Fe2O3 in the grate furnace fly ash were significantly lower than those in the fluidized bed fly ash, but the compressive strength of its fly ash was high. Chemicals added during the flue gas deacidification process such as CaO and NaHCO3 significantly affected the contents of CaO and Na2O. In addition, heavy metals such as Cu, Mn, Cr, and Ni were mainly distributed in the fluidized bed fly ash, while heavy metals such as Pb and Cd were mainly collected in the grate furnace fly ash. The concentrations of various components in the fly ash fluctuated but were not significant under different time dimensions. Risk assessment indicated that heavy metals such as Cd, Pb, and Sb posed a high risk. This study is expected to provide theoretical support for the safe management and resource utilization of fly ash. Full article
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17 pages, 3146 KiB  
Article
Ultraviolet Upconversion Emission of CaAl2SiO6 Polycrystals Doped with Pr3+ Ions
by Karol Lemański, Nadiia Rebrova, Patrycja Zdeb-Stańczykowska and Przemysław Jacek Dereń
Molecules 2025, 30(14), 2944; https://doi.org/10.3390/molecules30142944 - 11 Jul 2025
Viewed by 234
Abstract
The spectroscopic properties of Pr3+ ions in the aluminosilicate matrix were investigated for the first time. Synthesis of CaAl2SiO6 (CASO) polycrystals doped with Pr3+ ions was carried out using the sol–gel method. The crystalline structures have been confirmed [...] Read more.
The spectroscopic properties of Pr3+ ions in the aluminosilicate matrix were investigated for the first time. Synthesis of CaAl2SiO6 (CASO) polycrystals doped with Pr3+ ions was carried out using the sol–gel method. The crystalline structures have been confirmed with XRD measurement. The absorption, excitation, emission spectra, and time decay profiles of the praseodymium (III) ions were measured and analyzed. It was found that upon excitation with visible light, this material exhibits emission mainly in the UVC region, via an upconversion emission process. The Stokes emission in the visible range is observed mainly from the 3P0 and 1D2 energy levels. The 1D23H4 emission is very stable even at very high temperatures. The studied aluminosilicate phosphors possess characteristics that confirm their potential in upconversion emission applications. Full article
(This article belongs to the Section Physical Chemistry)
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23 pages, 6254 KiB  
Article
Cleaner Production of Metallurgical-Grade Iron from High-Iron Bauxite Residue via Smelting Reduction: Thermodynamic Control, Industrial Application Potential, and Slag Utilization Strategy
by Kun Wang, Ting-An Zhang, Zhi-He Dou, Yan Liu and Guo-Zhi Lv
Materials 2025, 18(14), 3288; https://doi.org/10.3390/ma18143288 - 11 Jul 2025
Viewed by 227
Abstract
Iron-rich bauxite residue (red mud) is a hazardous alkaline solid waste produced during the production of alumina from high-iron bauxite, which poses severe environmental challenges due to its massive stockpiling and limited utilization. In this study, metallic iron was recovered from high-iron red [...] Read more.
Iron-rich bauxite residue (red mud) is a hazardous alkaline solid waste produced during the production of alumina from high-iron bauxite, which poses severe environmental challenges due to its massive stockpiling and limited utilization. In this study, metallic iron was recovered from high-iron red mud using the smelting reduction process. Thermodynamic analysis results show that an increase in temperature and sodium oxide content, along with an appropriate mass ratio of Al2O3 to SiO2 (A/S) and mass ratio of CaO to SiO2 (C/S), contribute to the enhancement of the liquid phase mass fraction of the slag. During the smelting reduction process of high-iron red mud, iron recoveries for low-alkali high-iron red mud and high-alkali high-iron red mud under optimal conditions were 98.14% and 98.36%, respectively. The metal obtained through reduction meets the industrial standard for steel-making pig iron, which is also confirmed in the pilot-scale experiment. The smelting reduction process of high-iron red mud can be divided into two stages, where the reaction is predominantly governed by interfacial chemical reaction and diffusion control, respectively. The apparent activation energy of high-alkali high-iron red mud is lower than that observed for low-alkali high-iron red mud. The reduced slag can be used as a roadside stone material or cement clinker. This proposed method represents a sustainable process for the comprehensive utilization of high-iron red mud, which also promotes the minimization of red mud. Full article
(This article belongs to the Special Issue Advances in Efficient Utilization of Metallurgical Solid Waste)
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20 pages, 2334 KiB  
Article
Study on Mechanical Properties of Alkali-Activated Coal Gasification Slag Concrete
by Rongjian Shen, Xiaojun Li and Shen Li
Materials 2025, 18(14), 3240; https://doi.org/10.3390/ma18143240 - 9 Jul 2025
Viewed by 180
Abstract
Coal gasification slag (CGS) is a solid byproduct generated during coal gasification. Stacking and land-filling of CGS wastes substantial land resources and has significant environmental risks. In this paper, based on the Ca/Si and Si/Al ratios of the raw materials, the mix design [...] Read more.
Coal gasification slag (CGS) is a solid byproduct generated during coal gasification. Stacking and land-filling of CGS wastes substantial land resources and has significant environmental risks. In this paper, based on the Ca/Si and Si/Al ratios of the raw materials, the mix design of alkali-activated CGS concrete was optimized using a pure center-of-gravity design method. The compressive and flexural strengths of geopolymer concrete with varying mix proportions were measured to investigate the effects of sodium silicate modulus, material content, and dry density on its mechanical properties. Specimens of different sizes were prepared to analyze the influence of testing methods on the compressive, flexural, and tensile properties. The results indicate that the mechanical properties of geopolymer concrete are significantly influenced by the raw material composition and the modulus of the activator. With increasing curing age, both compressive and flexural strengths exhibit varying degrees of improvement. The stress-strain behavior of alkali-activated CGS concrete aligns closely with that of ordinary concrete. A comparative analysis of 100 mm length and 20 mm length cubic specimens revealed a compressive strength size conversion coefficient of approximately 0.456, while the flexural specimen exhibited a coefficient of 0.599. For tensile strength evaluation, both the Brazilian splitting method and the double punch test method yielded consistent and reliable results, demonstrating their suitability for assessing CGS-based concrete. Full article
(This article belongs to the Special Issue Towards Sustainable Low-Carbon Concrete)
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19 pages, 1214 KiB  
Article
Physical and Chemical Characteristics of Different Aerosol Fractions in the Southern Baikal Region (Russia) During the Warm Season
by Liudmila P. Golobokova, Tamara V. Khodzher, Vladimir A. Obolkin, Vladimir L. Potemkin and Natalia A. Onischuk
Atmosphere 2025, 16(7), 829; https://doi.org/10.3390/atmos16070829 - 8 Jul 2025
Viewed by 225
Abstract
The Baikal region, including areas with poor environmental conditions, has significant clean background zones. In the summer of 2023, we analyzed the physical and chemical parameters of aerosol particles with different size fractions at Irkutsk and Listvyanka monitoring stations. Reduced wildfires and minimal [...] Read more.
The Baikal region, including areas with poor environmental conditions, has significant clean background zones. In the summer of 2023, we analyzed the physical and chemical parameters of aerosol particles with different size fractions at Irkutsk and Listvyanka monitoring stations. Reduced wildfires and minimal impact from fuel and energy industries allowed us to observe regional and transboundary pollution transport. A large data array indicated that, during the shift of cyclones from Mongolia to the south of the Baikal region, the concentrations of Na+, Ca2+, Mg2+, K+, and Cl ions increased at the Irkutsk station, dominated by NH4+ and SO42−. The growth of the ionic concentrations at the Listvyanka station was observed in aerosol particles during the northwesterly transport. When air masses arrived from the southerly direction, the atmosphere was the cleanest. The analysis of 27 elements in aerosols revealed that Al, Fe, Mn, Cu, and Zn made the greatest contribution to air pollution at the Irkutsk station, while Fe, Al, Cu, Cr, Mn, and Ni made the greatest contribution to air pollution at the Listvyanka station. The dynamics of the investigated elements were mainly due to natural processes in the air under various synoptic situations and weather conditions in the region, although anthropogenic factors also affected the formation of aerosol composition wth certain directions of air mass transport. Full article
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