Nanomanufacturing doi: 10.3390/nanomanufacturing6020010

Authors: Sachin J. Kamble Ankita S. Yadav Valmiki B. Koli

The distinct electronic and optical properties of gold nanoparticles (NPs) have made them innovative assets for biomolecular sensing. This review outlines the various gold nanoparticle-based biosensing techniques centred on biomolecule detection and signal relay. We discussed the physical, chemical (Turkevich, Brust, seed-mediated growth, and digestive ripening) and biological syntheses involving bacteria, fungi, and plant extracts. Also discussed were the various ways these techniques affect the shape and functionality of the nanoparticles. Detection techniques are typically classified as the following: colourimetric, fluorescence-based, electrochemical, and surface plasmon resonance (SPR). Colourimetric assays enable visual detection of proteins and oligonucleotides by monitoring gold NP aggregation, while molecular beacons enable precise fluorescent-based detection. Quantitative detection of small molecules and gold NPs can be performed using electrochemical sensing, and biomolecular interactions can be analysed in real time using SPR. With the review focusing on the integration of gold NPs with microfluidics and wearable sensors, this synthesis aims to support the design of more practical, real-world applications of the described techniques.

Nanomanufacturing doi: 10.3390/nanomanufacturing6020009

Authors: Jagadeesh Babu Veluru

Aerogels represent an extraordinary class of materials characterized by remarkable properties, including an exceptionally high porosity (approximately 99.8%), minimal weight, extraordinarily low density, low thermal conductivity, a diminished dielectric constant, and a reduced refractive index. These attributes arise from their extensive micro-meter-sized pores. In recent years, there has been a notable surge of interest in carbon or carbon nanotube (CNT) based aerogels due to their compelling potential across various applications, encompassing sensors, energy systems, and catalysis, among others. In the context of our ongoing investigation, we have successfully synthesized lightweight aerogels by incorporating copper and carbon nanotubes (Cu-CNT) through electrospinning. Intriguingly, these aerogels exhibit an electrical conductivity of approximately 0.5 × 103 S/cm, positioning them within the realm of semiconductors. Concurrently, their density measures approximately 1.669 g/c.c (similar to CNTs), underscoring their notably low mass. These semi-conductive aerogels, uniquely characterized by their lightweight nature and expansive surface area (approximately 442 m2/g), manifest considerable potential across a spectrum of applications. This includes catalytic processes, energy storage mechanisms, bio-sensing technologies, thermoelectric systems, and the burgeoning domains of micro and wearable electronics. The distinctive combination of properties within these aerogels augments their suitability for these diverse applications, offering the prospect of innovative and impactful advancements in various scientific and technological arenas.

Nanomanufacturing doi: 10.3390/nanomanufacturing6020008

Authors: Yicheng Wang Xueyi Wang Xintong Guo Yining Mu

Hyperspectral sensing allows for the capture of spatially resolved spectral data, a capability critical for applications spanning from remote sensing to biomedical diagnostics. Nevertheless, the widespread adoption of this technology is hindered by the bulk and complexity of traditional systems based on diffractive optics. To overcome these hurdles, substantial research efforts have been dedicated to system miniaturization via component scaling and computational imaging. This review outlines the technological progression of compact hyperspectral imaging, ranging from miniaturized dispersive elements and tunable filters to computational snapshot designs using optical multiplexing. Although these approaches decrease system volume, they generally treat the sensor as a passive intensity recorder requiring external encoding. Therefore, we focus here on the rising paradigm of sensor-level integration made possible by nanomanufacturing. We examine optics-free architectures where spectral discrimination is embedded directly into the pixel, distinguishing between pixel-level nanophotonic filtering and intrinsic material-based selectivity. We specifically highlight emerging platforms such as compositionally engineered and cavity-enhanced perovskites, as well as electrically tunable organic or two-dimensional (2D) material heterostructures. To conclude, this review discusses persistent challenges regarding fabrication uniformity and stability, providing an outlook on the future of scalable and fully integrated hyperspectral vision systems.

Nanomanufacturing doi: 10.3390/nanomanufacturing6020007

Authors: Emerson Faustino Priscila Sabioni Cavalheri Emmanuel da Silva Côgo Miguel Thalita Ferreira da Silva Gabriel Henrique Diniz Manicoba Ana Beatriz Saldanha da Silva Ezequiel Luiz Eduardo Gomes Heberton Wender Anderson Rodrigues Lima Caires Rodrigo Pereira Cavalcante Amilcar Machulek Junior

Simultaneous hydrogen fuel and value-added chemical production from renewable resources is a key strategy in sustainable catalysis. This work presents a novel strategy employing metal–organic frameworks (MOFs) as precursors for synthesizing advanced titanium dioxide (TiO2) photocatalysts with enhanced structural and optical properties. Two photocatalysts, M-BDC and M-2,5PDC, were synthesized via controlled calcination of MIL-125(Ti) using terephthalic and 2,5-pyridinedicarboxylic acids, respectively. Characterization confirmed the formation of mixed anatase/rutile TiO2 phases with mesoporous structures. Notably, nitrogen incorporation in M-2,5PDC reduced the optical band gap to 2.94 eV compared with 3.08 eV for M-BDC, enhancing visible-light absorption. Photocatalytic experiments conducted at near-neutral pH (6.0) demonstrated effective simultaneous glycerol oxidation and hydrogen evolution without the use of alkaline additives. M-BDC achieved 30% glycerol conversion with 78.85% selectivity toward dihydroxyacetone and 21.15% toward glyceraldehyde, while M-2,5PDC exhibited selectivities of 71.55% and 28.45%, respectively. Glycerol underwent partial oxidation without complete mineralization, generating high-value products in parallel with hydrogen production. Both catalysts displayed excellent reuse stability across three consecutive cycles, with M-BDC showing enhanced dihydroxyacetone selectivity (78.85% to 84.42% between cycles). This MOF-derived TiO2 platform integrates controlled synthesis, near-neutral pH operation, high selectivity, and catalytic stability, thereby establishing a viable strategy for the simultaneous production of clean fuel and value-added chemicals from renewable resources.

Nanomanufacturing doi: 10.3390/nanomanufacturing6010006

Authors: Ekaterina N. Muratova Andrey A. Ryabko Vyacheslav A. Moshnikov Igor A. Vrublevsky Alexandr I. Maximov

TiO2 films with a thickness of 20 nm were obtained by anodizing a titanium film with an aluminum sublayer on a glass substrate. The I–V characteristics were studied in a temperature range of 100–300 K. Three linear sections can be distinguished on the I–V curves in logarithmic coordinates with a bias voltage of up to 2.5 V. The first section is an ohmic section with a bias voltage sweep from 0 V. The second section is associated with the space-charge-limited currents. The third section is characterized by the flow of Poole–Frenkel currents. In the third section, the slope of the approximating line is greater than in the second one due to the flow of higher currents. This is explained by the transition of electrons from donor centers to trap levels, which leads to a decrease in the number of free traps available for capturing electrons injected from the contacts into the conduction band. The obtained values of the Fermi energy of 0.032 and 0.028 eV for temperatures from 100 to 300 K, respectively, indicate that the electron traps in the forbidden zone of TiO2 are shallow. The value of the donor level energy E = 0.082 eV is close to the values of the activation energy of thermal conductivity. This indicates the formation of donor centers in anodic TiO2 by the mechanism of donor vacancies. In anodic TiO2 films, the concentration of electron traps is 1015 cm−3, which is approximately three orders of magnitude less than their concentration in anodic TiO2 films obtained by vacuum deposition.

Nanomanufacturing doi: 10.3390/nanomanufacturing6010004

Authors: Gabriela Brunosi Medeiros Paulo Augusto Marques Chagas Gustavo Cardoso da Mata Daniela Patrícia Freire Bonfim Daniela Sanches de Almeida Mônica Lopes Aguiar

Although recycled poly(ethylene terephthalate) (rPET) is an attractive, sustainable feedstock for electrospinning, optimization of processing variables for filtration performance remains limited. This study quantifies how polymer concentration, flow rate, and applied voltage govern fiber morphology and key filtration metrics—collection efficiency (η), pressure drop (ΔP), quality factor (Qf), and porosity—in rPET membranes. A fractional factorial design was employed to model interactions and identify trade-offs in filtration performance. The optimal condition was obtained at 16 wt.% PET, 1.2 mL·h−1, and 22 kV, yielding uniform fibers with an average diameter of 328.6 nm and high filtration efficiencies (95.65–99.99%). The permeability constants were 1.07 × 10−12 m2 (20 wt.% PET) and 1.15 × 10−13 m2 (8 wt.% PET), indicating an increase in permeability with increasing polymer concentration and fiber diameter. The 20 wt.% PET membrane delivered the highest Qf of 0.0646 Pa−1 with a low ΔP of 48.5 Pa at 4.8 cm·s−1, reflecting a favorable balance between collection and airflow resistance. In summary, higher PET concentrations reduce flow resistance and improve Qf, whereas lower concentrations yield finer fibers and high η at the expense of permeability. rPET nanofiber membranes, therefore, represent a sustainable and versatile route to high-efficiency, lower-pressure-drop air filters for residential, industrial, and commercial environments.

Nanomanufacturing doi: 10.3390/nanomanufacturing6010005

Authors: Chenyang Liu Xiong He Yunli Xu Wenchang Wu Yang Zou Guangduo Lu Lizhi Yi

In recent years, antiferromagnetic kagome materials have attracted considerable attention in condensed matter physics owing to their distinctive lattice geometry. In this work, high-quality single crystals of D019-structured Mn2.16Ga were grown using the flux method, and their magnetotransport properties were systematically studied. Measurements of magnetization versus field (M–H), temperature-dependent magnetization (M–T), and the anomalous Hall effect confirm that the crystal undergoes a magnetic-structural transition driven by both temperature and the magnetic field. Remarkably, a coexistence of positive and negative longitudinal magnetoresistance (MR) is observed in Mn2.16Ga. The MR shows a field-induced sign change from negative to positive. The negative MR is attributed to field-modified magnetic ordering, whereas the positive MR originates mainly from interlayer electron conduction in the kagome lattice and distortion of the in-plane triangular arrangement of Mn magnetic moments. These results offer valuable insights into the electronic and magnetic transport behavior of Mn-based antiferromagnetic single crystals.

Nanomanufacturing doi: 10.3390/nanomanufacturing6010003

Authors: Roney das Mercês Cerqueira Vitaly Félix Rodriguez-Esquerre Anderson Dourado Sisnando

Multimode interference photonic nanodevices have been increasingly used due to their broad functionality. In this study, we present a methodology based on machine learning algorithms for inverse design capable of providing the output port position (x-axis coordinate) and MMI region length (y-axis coordinate) for achieving higher optical signal transfer power. This is sufficient to design Multimode Interference 1 × 2, 1 × 3, and 1 × 4 nanodevices as power splitters in the wavelength range between 1350 and 1600 nm, which corresponds to the E, S, C, and L bands of the optical communications window. Using Multilayer Perceptron artificial neural networks, trained with k-fold cross-validation, we successfully modeled the complex relationship between geometric parameters and optical responses with high precision and low computational cost. The results of this project meet the requirements for photonic device projects of this nature, demonstrating excellent performance and manufacturing tolerance, with insertion losses ranging from 0.34 dB to 0.58 dB.

Nanomanufacturing doi: 10.3390/nanomanufacturing6010002

Authors: Noha Gaber Diaa Khalil Amr Shaarawi

The motivation for this work is to study the cause and present mitigation for some challenges faced in preparing porous silicon. This enables benefiting from the appealing benefits of porous silicon that offers a wide range, simple technique for varying the refractive index. Such challenges include the refractive index values, sensitivity to oxidation, some fabrication parameters, and other factors. Additionally, highly doped p-type silicon is preferred to form porous silicon, but it causes high losses, which necessitates its detachment. We investigate some possible causes of refractive index change, especially after detaching the fabricated layers from the silicon substrate. Thereby, we could recommend simple but essential precautions during fabrication to avoid such a change. For example, the native oxide formed in the pores has a role in changing the porosity upon following some fabrication sequence. Oppositely, intrinsic stress doesn’t have a significant role. On another aspect, the effect of differing etching/break times on the filter’s responses has been studied, along with other subtle details that may affect the lateral and depth homogeneity, and thereby the process success. Solving such homogeneity issues allowed reaching thick layers not suffering from the gradient index. It is worth highlighting that several approaches have been reported; unlike these, our method doesn’t require sophisticated equipment that might not be available in every lab. To well characterize the thin films, it has been found essential that freestanding monolayers are used for this purpose. From which, the wavelength-dependent refractive index and absorption coefficient have been determined in the near infrared region (1000–2500 nm) for different fabricated conditions. Excellent fitting with the measured interference pattern has been achieved, indicating the accurate parameter extraction, even without any ellipsometry measurements. This also demonstrates the refractive index homogeneity of the fabricated layer, even with a large thickness of over 16 µm. Subsequently, multilayer structures have been fabricated and tested, showing the successful nano-manufacturing methodology.

Nanomanufacturing doi: 10.3390/nanomanufacturing6010001

Authors: Prithvi Basu

Two-photon polymerization (2PP) is revolutionizing micro- and nanoscale manufacturing by enabling true 3D fabrication with feature sizes far below the diffraction limit—capabilities that traditional lithography cannot match. By using ultrafast femtosecond laser pulses and nonlinear absorption, 2PP initiates polymerization only at the laser’s focal point, offering unmatched spatial precision. This paper highlights key advancements driving the field forward: the development of new materials engineered for 2PP with improved sensitivity, mechanical strength, and the introduction of high-speed, parallelized fabrication strategies that significantly enhance throughput. These innovations are shifting 2PP from a prototyping tool to a viable method for scalable production. Applications now range from custom biomedical scaffolds to complex photonic and metamaterial structures, demonstrating their growing real-world impact. We also address persistent challenges—including slow writing speeds and limited material options—and explore future directions to overcome these barriers. With continued progress in materials and hardware, 2PP is well positioned to become a cornerstone of next-generation additive manufacturing.

Nanomanufacturing doi: 10.3390/nanomanufacturing5040019

Authors: Sonia Ceron David Barba Miguel A. Dominguez

In this work, silver nanoparticles (AgNPs) used in conductive inks were synthesized for implementation in printable and flexible electronics. The nanoparticles were obtained using silver nitrate as a precursor agent, sodium citrate as a reductive/protective agent and sodium borohydride as a reductive, whose concentrations were varied for optimization. The optical absorption, morphology, size-distribution, crystallinity and stability over time of the processed nanoparticles were determined upon the content of the chemical contents. The AgNPs-based inks were then tested as conductive wires drawn on different common flexible substrates to measure their electrical characteristics and demonstrate their relevance in printable electronics.

Nanomanufacturing doi: 10.3390/nanomanufacturing5040018

Authors: Yanzhen Liu Yang Liu Fengfeng Feng Weijie Wang

Block copolymers with diverse compositions and topologies can self-assemble into multi-hierarchical structures, yielding materials with a wide range of functional properties. By adjusting external stimuli such as temperature, solvent polarity, mechanical force, and light exposure, these polymers form various nanostructures—including nanocrystals, micelles, and vesicles in solution; spherical, cylindrical, and lamellar microphases in bulk; and even “fractal” morphologies at interfaces. These hierarchical materials exhibit tailored functionality based on molecular design, enabling broad applications in nanomedicine, electronic devices, optical elements, and catalytic systems. In this review, we first summarize synthetic strategies for block copolymers with varying compositions and architectures. We then discuss their self-assembly behaviors and resulting nanoscale morphologies in bulk, solution, and interfacial environments. Several representative examples of assembled block copolymer systems and their practical applications are highlighted. Finally, we offer perspectives on future developments in the fabrication and application of block copolymer-based nanomaterials. This review provides an overview of strategies and examples for constructing precision nanostructures via block copolymer self-assembly, aiming to inspire further advances in nanomanufacturing technologies.

Nanomanufacturing doi: 10.3390/nanomanufacturing5040017

Authors: Tilemachos Georgakopoulos Georgios Samourgkanidis Nadia Todorova Christos Trapalis Katerina Pomoni

Titanium dioxide nanoparticles were synthesized via hydrothermal treatment of tetrabutyl titanate in sulfuric acid, with controlled reaction times (10 h and 24 h) and zinc sulfate as a modifier. XRD confirmed exclusive formation of the anatase phase, with longer reaction times promoting crystallite growth. SEM and BET analyses showed that introducing Zn during synthesis suppressed agglomeration, decreased the particle size, and modified porosity while maintaining the mesoporous nature of all samples. UV–Vis diffuse reflectance spectroscopy showed a band gap near 3.2 eV, which was unaffected by Zn content or morphology. Photoconductivity studies showed a several-orders-of-magnitude increase in conductivity under vacuum conditions, especially in samples heat-treated for 24 h, due to the generation of oxygen vacancies and Ti3+ states that prolong the carrier lifetime. In particular, the TS24Z8 sample exhibited a photoconductivity enhancement of five orders of magnitude relative to its dark conductivity and nearly 30 times higher than that of the commercial P25 benchmark. In contrast, in air, photoconductivity remained low because of strong surface recombination with adsorbed oxygen. These results emphasize the critical influence of hydrothermal duration and zinc incorporation on the defect structure and electronic response of TiO2, offering insights for improved photocatalytic and optoelectronic applications.

Nanomanufacturing doi: 10.3390/nanomanufacturing5040016

Authors: Tianyu Gao Xuehua Sun Hongmei Chai

Given the environmental hazards of 2,4,6-trinitrophenol (TNP) and the limitations of existing detection methods, sodium-doped fluorescent carbon dots (Na-CDs) were successfully synthesized via a one-step hydrothermal method using citric acid and ascorbic acid as carbon sources. Compared with undoped carbon quantum dots, Na-CDs exhibited nearly identical surface functional groups but significantly enhanced fluorescence stability and markedly improved selective responsiveness toward TNP. Accordingly, a Na-CD-based fluorescent probe was developed for the highly selective detection of TNP. Results demonstrated a good linear relationship between the relative fluorescence intensity change (F0 − F)/F0 and TNP concentration ranging from 7 × 10−7 to 2 × 10−5 mol/L, with a detection limit of 3.5 × 10−8 mol/L. When applied to detect TNP in local river water samples, the method achieved recoveries of 95.40–104.0%, confirming its reliability for real-world environmental sample analysis. This study develops a novel, sensitive, and highly selective approach for monitoring TNP in environmental systems.

Nanomanufacturing doi: 10.3390/nanomanufacturing5040015

Authors: Lucas Diniz Araujo Bianca Sartori Matheus Damião Machado Torres David Alexandro Graves Benedito Donizeti Botan-Neto Mariane Satomi Weber Murase Nilton Francelosi Azevedo Neto Douglas Marcel Gonçalves Leite Rodrigo Sávio Pessoa Argemiro Soares da Silva Sobrinho André Luis Jesus Pereira

Metal-oxide heterostructures represent an effective strategy to overcome the limitations of pristine TiO2, including its ultraviolet-only light absorption and rapid electron–hole recombination, which hinder its performance in solar-driven applications. Among various configurations, coupling TiO2 with tungsten oxide (WOx) forms a favorable type-II band alignment that enhances charge separation. However, a comprehensive understanding of how WOx overlayer thickness affects the optical and photoelectrochemical (PEC) behavior of device-grade thin films remains limited. In this study, bilayer TiO2/WOx heterostructures were fabricated via reactive DC magnetron sputtering, with controlled variation in WOx thickness to systematically investigate its influence on the structural, optical, and PEC properties. Adjusting the WOx deposition time enabled precise tuning of light absorption, interfacial charge transfer, and donor density, resulting in markedly distinct PEC responses. The heterostructure obtained with 30 min of WOx deposition demonstrated a significant enhancement in photocurrent density under AM 1.5G illumination, along with reduced charge-transfer resistance and improved capacitive behavior, indicating efficient charge separation and enhanced charge storage at the electrode–electrolyte interface. These findings underscore the potential of sputtered TiO2/WOx bilayers as advanced photoanodes for solar-driven hydrogen generation and light-assisted energy storage applications.

Nanomanufacturing doi: 10.3390/nanomanufacturing5040014

Authors: Ilias Georgiopoulos Dimitra Giasafaki Dia Andreouli Chara I. Sarafoglou

Atmospheric plasma spraying was used to create composite coatings employing mixed alloy matrices supplemented with carbon-based solid lubricants as feedstock materials. The current study’s goal was to examine the tribological properties of these coatings and explore the potential benefits of using CNTs as a nano-additive to minimize wear and friction while enhancing lubrication conditions in tribosystems such as piston ring–cylinder liner systems. Pin-on-disk measurements are used to correlate the chemical composition of feedstock materials with the friction coefficient and wear rate during coating operation. The enhanced behavior of the produced coatings is investigated. The anti-wear performance of Co-based cermet and metal alloys coatings, as well as the enhanced lubrication conditions during operation, are shown. In-depth discussion is provided regarding how the features of the feedstock powder affect the quality and performance of the produced coatings. The results showed that coatings based on the CoMo alloy exhibited an increase in wear due to CNT agglomeration. In contrast, CNT addition led to an improvement in bonding strength by up to 33%, a reduction in wear rate by up to 80%, and a decrease in the coefficient of friction from approximately 0.70 to 0.35 in CoNi cermet coatings. These findings demonstrate the role of CNTs in coating performance for demanding tribological applications.

Nanomanufacturing doi: 10.3390/nanomanufacturing5030013

Authors: Spyridoula G. Farmaki Panagiota T. Dalla Dimitrios A. Exarchos Konstantinos G. Dassios Theodore E. Matikas

This study explores the influence of various nano-inclusions on the electrical and thermal properties of cement-based materials. Specifically, it investigates the incorporation of Multi-Walled Carbon Nanotubes (MWCNTs) and Graphene Nanoplatelets (GNPs) as reinforcement materials in cement composites. These advanced nanomaterials enhance the mechanical strength, durability, and functional properties of cementitious matrices. A series of experimental tests was conducted to evaluate the thermal and electrical behavior of nano-reinforced concrete, employing nondestructive evaluation techniques, such as Infrared Thermography (IRT) and Electrical Resistivity measurements. The results indicate that increasing the concentration of nanomaterials significantly improves both the thermal and electrical conductivity of the composites. Optimum performance was observed at a CNT dosage of 0.6% and a GNP dosage of 1.2% by weight of cement in cement paste, while in concrete, both nanomaterials showed a significant decrease in resistivity beginning at 1.0%, with optimal performance at 1.2%. The study also emphasizes the critical role of proper dispersion techniques, such as ultrasonication, in achieving a homogeneous distribution of nanomaterials within the cement matrix. These findings highlight the potential of carbon nanotubes (CNTs) and GNPs to enhance the multifunctional properties of cement-based materials, paving the way for their application in smart and energy-efficient construction applications.

Nanomanufacturing doi: 10.3390/nanomanufacturing5030012

Authors: Sashka Alexandrova Anna Szekeres Evgenia Valcheva

Since the early days of silicon manufacturing, hydrogen gas treatment has been used to control the defect concentrations. Its beneficial effect can be enhanced using hydrogen plasma as a source of active atomic hydrogen. Hydrogen plasma modification of c-Si surface can be challenging because the plasma can induce precursors of defect centers that can persist at the interface and/or grown oxide after subsequent thermal oxidation. In the present study, we investigate nanoscale silicon dioxides with thicknesses in the range of 6–22 nm grown at low temperature (850 °C) in dry oxygen on radio frequency (RF) hydrogen plasma-treated silicon surface. The properties of these oxides are compared to oxides grown following standard Radio Corporation of America (RCA) Si technology. Electroreflectance measurements reveal better interface quality with enhanced electron mobility and lowered oxidation-induced stress levels when the oxides are grown on H-plasma modified c-Si substrates. These results are in good accordance with the reduced defect concentration established from the analysis of the current–voltage (I-V) and multifrequency capacitance–voltage (C-V) characteristics of metal-oxide-semiconductor (MOS) capacitors incorporating the Si-SiO2 structures. The study proves the potential of hydrogen plasma treatment of Si prior to oxidation for various Si-based applications.

Nanomanufacturing doi: 10.3390/nanomanufacturing5030011

Authors: Julia K. Hoskins Patrick M. Pysz Julie A. Stenken Min Zou

This study presents a microfluidic chip platform designed using a multiscale 3D printing strategy for fabricating microfluidic chips with integrated, high-resolution, and customizable membrane structures. By combining two-photon polymerization (2PP) for submicron membrane fabrication with liquid crystal display printing for rapid production of larger components, this approach addresses key challenges in membrane integration, including sealing reliability and the use of transparent materials. Compared to fully 2PP-based fabrication, the multiscale method achieved a 56-fold reduction in production time, reducing total fabrication time to approximately 7.2 h per chip and offering a highly efficient solution for integrating complex structures into fluidic chips. The fabricated chips demonstrated excellent mechanical integrity. Burst pressure testing showed that all samples withstood internal pressures averaging 1.27 ± 0.099 MPa, with some reaching up to 1.4 MPa. Flow testing from ~35 μL/min to ~345 μL/min confirmed stable operation in 75 μm square channels, with no leakage and minimal flow resistance up to ~175 μL/min without deviation from the predicted behavior in the 75 μm. Membrane-integrated chips exhibited outlet flow asymmetries greater than 10%, indicating active fluid transfer across the membrane and highlighting flow-dependent permeability. Overall, this multiscale 3D printing approach offers a scalable and versatile solution for microfluidic device manufacturing. The method’s ability to integrate precise membrane structures enable advanced functionalities such as diffusion-driven particle sorting and molecular filtration, supporting a wide range of biomedical, environmental, and industrial lab-on-a-chip applications.

Nanomanufacturing doi: 10.3390/nanomanufacturing5030010

Authors: Sevastia Gkiouzel Vasileios Ioannou Christina Gioti Konstantinos C. Vasilopoulos Angelos Ntaflos Alkiviadis S. Paipetis Constantinos E. Salmas Michael A. Karakassides

MgO–C refractory materials were developed by incorporating different ratios of alumina/titania nano-additives which were synthesized chemically. Their physical and mechanical properties, oxidation resistance, slag wettability, bulk density, apparent porosity, cold crushing strength, oxidation index, and closed porosity were tested, evaluated, and compared using conventional techniques as well as X-ray micro-computed tomography (µCT). This investigation indicated a slight degradation of physical properties and mechanical strengthening which was stronger for samples with increased alumina content. Oxidation and corrosion extent were tested both with X-ray tomography and conventional methods. The first method allowed for the calculation of the oxidation index, the detection of closed porosity, and an improved analysis of the internal corrosion, avoiding the sectioning of the materials. This result confirms the supremacy of the first technique. On the contrary, although conventional methods such as the Archimedes procedure cannot detect close porosity, they provide more accurate measurements of the physical properties of refractories. This study shows that conventional methods exhibit superiority in investigations of the pore structures of refractories for pore sizes in the range 1–2 μm, while the use of the μCT system is limited for pore sizes equal to or larger than 20 μm.

Nanomanufacturing doi: 10.3390/nanomanufacturing5030009

Authors: Raymond J. Arebalo Augustin J. Sanchez Nathan Tompkins

Microfluidic devices are used in numerous scientific fields and research areas, but device fabrication is still a time- and resource-intensive process largely confined to the cleanroom or a similarly well-equipped laboratory. This paper presents a method to create microfluidic devices in under three hours using the silicone polymer polydimethylsiloxane (PDMS) and a laser cut positive master using PDMS double casting without a cleanroom or other large capital equipment. This method can be utilized by an undergraduate student with minimal training in a laboratory with a modest budget. This paper presents “Same Day Microfluidics” as a fabrication method accessible to research groups not currently fabricating their own microfluidic devices and as an option for established research groups to more quickly create prototype devices. The method is described in detail with timing, materials, and technical considerations for each step and demonstrated in the context of a Y-channel coflow device.

Nanomanufacturing doi: 10.3390/nanomanufacturing5020008

Authors: Chin-An Ku Geng-Fu Li Chen-Kuei Chung

With the evolution of micro/nanotechnology, anodic aluminum oxide (AAO) has received attention for sensor applications due to its regular and high-aspect-ratio nanopore structure with an excellent sensing performance, especially for electrical and optical sensors. Here, we propose the application of these capacitance and porous properties in a facile nanoporous AAO liquid sensor and study an efficient and economical method for preparing AAO substrates for liquid-phase substance sensing. By applying hybrid pulse anodization (HPA), a growth rate of approximately 5.9 μm/h was achieved in AAO fabrication. Compared to traditional low-temperature (0–10 °C) and two-step anodization with a growth rate of 1–3 μm/h, this process is significantly improved. The effect of pore widening on the performance of electrical sensors is also investigated and discussed. After pore widening, the capacitance values of AAO for air as a reference and various liquids, namely deionized water, alcohol, and acetone, are measured as 3.8 nF, 295.3 nF, 243.5 nF, and 210.1 nF, respectively. These results align with the trend in the dielectric constants and demonstrate the ability to clearly distinguish between different substances. The mechanism of AAO capacitive liquid-phase sensors can mainly be explained from two perspectives. First, since an AAO capacitive sensor is a parallel capacitor structure, the dielectric constant of the substance directly influences the capacitance value. In addition, pore widening increases the proportion of liquid filling the structure, enabling the sensor to clearly differentiate between substances. The other is the affinity between the substance and the AAO sensor, which can be determined using a contact angle test. The contact angles are measured as values of 93.2° and 67.7° before and after pore widening, respectively. The better the substance can fully fill the pores, the higher the capacitance value it yields.

Nanomanufacturing doi: 10.3390/nanomanufacturing5020007

Authors: Destiny F. Williams Shohreh Hemmati

Silver nanowires (AgNWs) have garnered significant attention in nanotechnology due to their unique mechanical and electrical properties and versatile applications. This review explores the synthesis of AgNWs, with a specific focus on the utilization of millifluidic flow reactors (MFRs) as a promising platform for controlled and efficient production. It begins by elucidating the exceptional characteristics and relevance of AgNWs in various technological domains and then delves into the principles and advantages of MFRs by showcasing their pivotal role in enhancing the precision and scalability of nanowire synthesis. Within this review, an overview of the diverse synthetic methods employed for AgNW production using MFRs is provided. Special attention is given to the intricate parameters and factors influencing synthesis and how MFRs offer superior control over these critical variables. Recent advances in this field are highlighted, revealing innovative strategies and promising developments that have emerged. As with any burgeoning field, challenges are expected, so future directions are explored, offering insights into the current limitations and opportunities for further exploration. In conclusion, this review consolidates the state-of-the-art knowledge in AgNW synthesis and emphasizes the critical role of MFRs in shaping the future of nanomaterial production and nanomanufacturing.

Nanomanufacturing doi: 10.3390/nanomanufacturing5020006

Authors: Nithin Krisshna Gunasekaran Nicole Nazario Bayon Prathima Prabhu Tumkur Krishnan Prabhakaran Joseph C. Hall Govindarajan T. Ramesh

Cerium oxide nanoparticles (CeO2 NPs) have gained significant attention in various fields, including biomedicine, semiconductors, cosmetics, and fuel cells, due to their unique physico-chemical properties. Notably, green-synthesized CeO2 NPs have demonstrated enhanced potential as drug carriers, particularly in biomedical applications such as anti-inflammatory, anticancer, antimicrobial, and anti-oxidant therapies. This study aimed to investigate the anticancer effects of cerium oxide nanoparticles synthesized using turmeric rhizomes on human lung cancer cells. The cytotoxicity and proliferation inhibition of these nanoparticles were assessed using MTT and Live/Dead assays, revealing a dose-dependent reduction in cell viability. Additionally, reactive oxygen species (ROS) generation was quantified through ROS assays, confirming oxidative stress induction as a key mechanism of cytotoxicity. Cell proliferation analysis further demonstrated that increasing concentrations of CeO2 NPs significantly reduced the multiplication of healthy lung cancer cells. These findings highlight the potential of turmeric-derived CeO2 NPs as a promising therapeutic agent for lung cancer treatment, warranting further exploration of their mechanism of action and in vivo efficacy.

Nanomanufacturing doi: 10.3390/nanomanufacturing5020005

Authors: Justin C. Bonner Bishal Bhandari Garrett J. Vander Stouw Geethanjali Bingi Kurt A. Schroder Julia E. Huddy William J. Scheideler Julia W. P. Hsu

This study addresses the challenges of efficient, large-scale production of flexible transparent conducting electrodes (TCEs). We fabricate TCEs on polyethylene terephthalate (PET) substrates using a high-speed roll-to-roll (R2R) compatible method that combines gravure printing and photonic curing. The hybrid TCEs consist of Ag metal bus lines (Ag MBLs) coated with silver nanowires (AgNWs) and indium zinc oxide (IZO) layers. All materials are solutions deposited at speeds exceeding 10 m/min using gravure printing. We conduct a systematic study to optimize coating parameters and tune solvent composition to achieve a uniform AgNW network. The entire stack undergoes photonic curing, a low-energy annealing method that can be completed at high speeds and will not damage the plastic substrates. The resulting hybrid TCEs exhibit a transmittance of 92% averaged from 400 nm to 1100 nm and a sheet resistance of 11 Ω/sq. Mechanical durability is tested by bending the hybrid TCEs to a strain of 1% for 2000 cycles. The results show a minimal increase (<5%) in resistance. The high-throughput potential is established by showing that each hybrid TCE fabrication step can be completed at 30 m/min. We further fabricate methylammonium lead iodide solar cells to demonstrate the practical use of these TCEs, achieving an average power conversion efficiency (PCE) of 13%. The high-performance hybrid TCEs produced using R2R-compatible processes show potential as a viable choice for replacing vacuum-deposited indium tin oxide films on PET.

Nanomanufacturing doi: 10.3390/nanomanufacturing5010004

Authors: Cesar A. Barbero Petr Slobodian Robert Olejnik Jiri Matyas

A simple method is developed to produce free-standing films of polypyrrole (PPy) in one step. It consists of the interfacial polymerization (without surfactants) of pyrrole (dissolved in chloroform) with an oxidant (ammonium persulfate, dissolved in water). It is observed that the area of the formed film only depends on the size of the interface, achieving the manufacture of PPy films of up to 300 cm2, with a thickness of 200 microns. Transmission electron microscopy (TEM) images show the presence of superimposed nanoplatelets of ca. 100 nm main axis. These nanoparticles seem to aggregate in two dimensions to form the free-standing film. Scanning electron microscopy (SEM) shows a compact surface with nanowires decorating the surface. PPy films show an electrical conductivity of 63 (±3) S cm−1. PPy conductive films are then applied in the construction of an antenna that shows a response in two bands: at 1.52 GHz (−13.85 dB) and at 3.50 GHz (−33.55 dB). The values are comparable to those of other antennas built with different PPy films. The simple synthesis of large-area PPy films in a single step would allow the fabrication of large quantities of electronic elements (e.g., sensors) with uniform properties in a short time.

Nanomanufacturing doi: 10.3390/nanomanufacturing5010003

Authors: Xolile Fuku Ilunga Kamika Tshimangadzo S. Munonde

A national energy crisis has emerged in South Africa due to the country’s increasing energy needs in recent years. The reliance on fossil fuels, especially oil and gas, is unsustainable due to scarcity, emissions, and environmental repercussions. Researchers from all over the world have recently concentrated their efforts on finding carbon-free, renewable, and alternative energy sources and have investigated microbiology and biotechnology as a potential remedy. The usage of microbial electrolytic cells (MECs) and microbial fuel cells (MFCs) is one method for resolving the problem. These technologies are evolving as viable options for hydrogen and bioenergy production. The renewable energy technologies initiative in South Africa, which is regarded as a model for other African countries, has developed in the allocation of over 6000 MW of generation capacity to bidders across several technologies, primarily wind and solar. With a total investment value of R33.7 billion, the Eastern Cape’s renewable energy initiatives have created 18,132 jobs, with the province awarded 16 wind farms and one solar energy farm. Utilizing wastewater as a source of energy in MFCs has been recommended as most treatments, such as activated sludge processes and trickling filter plants, require roughly 1322 kWh per million gallons, whereas MFCs only require a small amount of external power to operate. The cost of wastewater treatment using MFCs for an influent flow of 318 m3 h−1 has been estimated to be only 9% (USD 6.4 million) of the total cost of treatment by a conventional wastewater treatment plant (USD 68.2 million). Currently, approximately 500 billion cubic meters of hydrogen (H2) are generated worldwide each year, exhibiting a growth rate of 10%. This production primarily comes from natural gas (40%), heavy oils and naphtha (30%), coal (18%), electrolysis (4%), and biomass (1%). The hydrogen produced is utilized in the manufacturing of ammonia (49%), the refining of petroleum (37%), the production of methanol (8%), and in a variety of smaller applications (6%). Considering South Africa’s energy issue, this review article examines the production of wastewater and its impacts on society as a critical issue in the global scenario and as a source of green energy.

Nanomanufacturing doi: 10.3390/nanomanufacturing5010002

Authors: Keisuke Enomoto Jun Taniguchi

Effective high-aspect-ratio molds that minimize vacuum processes are becoming increasingly important for producing metalenses and other devices. To fabricate a high-aspect-ratio structure, a metal film must be used as a mask for dry etching, typically achieved via vacuum deposition. To avoid this vacuum process, we devised a method to develop an etching mask in the air using silver ink. The manufacturing method involved filling the mold with silver ink, baking it, removing silver from the convex parts of the mold with a polyethylene terephthalate film, and placing silver from the concave parts of the mold on top of the ultraviolet (UV)-cured resin using ultraviolet-nanoimprint lithography. The transferred pattern had silver on the convex parts, which was used as a mask for the oxygen dry etching of the UV-curable resin. Consequently, high-aspect-ratio resin shapes were obtained from three types of nano- and micromolds. Additionally, a high-aspect-ratio resin with silver was used as a replica mold to form a silver pattern. This process is effective and allows high-aspect-ratio patterns to be obtained from master molds.

Nanomanufacturing doi: 10.3390/nanomanufacturing5010001

Authors: Zary Adabavazeh Amir Hossein Shiranibidabadi Mohammad Hossein Enayati Fathallah Karimzadeh

This research discusses the fabrication of a nickel matrix nanocomposite reinforced with in situ synthesized layered Ni3Al intermetallics using mechanical alloying (MA) and spark plasma sintering (SPS). In contrast to ex situ methods that frequently produce weak interfaces, the in situ approach enhances bonding and mechanical performance by using layered Ni3Al reinforcements with excellent deformation resistance and load-bearing potential. Twenty-hour milled Ni-Al powders were annealed at 700 °C and consolidated using SPS, achieving approximately 96% theoretical density. The nanocomposite showed exceptional mechanical properties, with a hardness of 350 ± 15 HV in contrast to 200 ± 5 HV for pure Ni, along with higher wear resistance and reduced wear track depth. These improvements resulted from microstructural refinement and the development of hard intermetallic phases. X-ray diffraction (XRD) and transmission electron microscopy (TEM) confirmed the formation of a homogeneous layered Ni3Al structure inside the matrix, showing a crystallite size of around 40 nm post-milling. Layered reinforcements enhanced matrix–reinforcement interactions, thereby minimizing common challenges in traditional composites. This innovative production technique highlights the future potential of Ni3Al-reinforced nanocomposites as high-performance materials for advanced engineering applications, combining outstanding mechanical and tribological properties with strong structural integrity.

Nanomanufacturing doi: 10.3390/nanomanufacturing4040016

Authors: Danielle van der Heijden Anna Casimiro Jan Matthijs ter Meulen Kahraman Keskinbora Erhan Ercan

The pervasive use of screens, averaging nearly 7 h per day globally between mobile phones, computers, notebooks and TVs, has sparked a growing desire to minimize reflections from ambient lighting and enhance readability in harsh lighting conditions, without the need to increase screen brightness. This demand highlights a significant need for advanced anti-glare (AG) technologies, to increase comfort and eventually reduce energy consumption of the devices. Currently used production technologies are limited in their texture designs, which can lead to suboptimal performance of the anti-glare texture. To overcome this design limitation and improve the performance of the anti-glare feature, this work reports a new, cost-effective, high-volume production method that enables much needed design freedom over a large area. This is achieved by combining mastering via large-area Laser Beam Lithography (LBL) and replication by Nanoimprint Lithography (NIL) processes. The environmental impact of the production method, such as regards material consumption, are considered, and the full cycle from design to final imprint is discussed.

Nanomanufacturing doi: 10.3390/nanomanufacturing4040015

Authors: Sooping Kok YunIi Go Xu Wang Dennis Wong

Optical fiber sensors have emerged as a critical sensing technology across various fields due to their advantages, including high potential bandwidth, electrical isolation that is safe for utilization in electrically hazardous environments, high reliability, and ease of maintenance. However, conventional optical fiber sensors face limitations in achieving high sensitivity and precision. The integration of nanostructures with advanced coating technology is one of the critical solutions to enhancing sensor functionality. This review examined nanostructure coating techniques that are compatible with optical fiber sensors and evaluated etching techniques for the improvement of optical fiber sensing technology. Techniques such as vapor deposition, laser deposition, and sputtering to coat the nanostructure of novel materials on the optical fiber sensors are analyzed. The ability of optical fiber sensors to interact with the environment via etching techniques is highlighted by comparing the sensing parameters between etched and bare optical fibers. This comprehensive overview aims to provide a detailed understanding of nanostructure coating and etching for optical fiber sensing and offer insights into the current state and future prospects of optical fiber sensor technology for sensing performance advancement, emphasizing its potential in future sensing applications and research directions.

Nanomanufacturing doi: 10.3390/nanomanufacturing4040014

Authors: Yuyan Liu Xavier Ferrer-Florensa Claus Sternberg Paul Kempen Helmut Schift Lone Gram Rafael Taboryski

Initial studies indicate that structured polymer surfaces can support the attachment and biofilm formation of bacteria and thereby provide enhanced positive effects of beneficial bacteria, for instance in biocontrol in aquacultures. In this study, we demonstrate a test platform to further explore the surface topography for bacterial attachment and biofilm growth. It is based on a cyclic olefin copolymer (COC) materials platform, and nanoimprint technology was used for the replication of microstructures. The use of nanoimprint technology ensures precise micropattern transfer, enabling easy prototyping. Further, the process parameters of the mold preparation and nanoimprinting are discussed, with the purpose of optimizing the polymer pattern profile. This study has the potential to identify promising surfaces for biofilm growth of beneficial bacteria.

Nanomanufacturing doi: 10.3390/nanomanufacturing4040013

Authors: Ke Wang Hoda Amani Hamedani

Electrochemically anodized TiO2 nanotube arrays (NTAs) were used as a support material for the electrodeposition of zinc nanoparticles. The morphology, composition, and crystallinity of the materials were examined using scanning electron microscopy (SEM). Electrochemical impedance spectroscopy (EIS) was performed to evaluate the electrochemical properties of TiO2 NTAs. Annealing post-anodization was shown to be effective in lowering the impedance of the TiO2 NTAs (measured at 1 kHz frequency). Zinc nanohexagons (NHexs) with a mean diameter of ~300 nm and thickness of 10–20 nm were decorated on the surface of TiO2 NTAs (with a pore diameter of ~80 nm and tube length of ~5 µm) via an electrodeposition process using a zinc-containing deep eutectic solvent. EIS and CV tests were performed to evaluate the functionality of zinc-decorated TiO2 NTAs (Zn/TiO2 NTAs) for glucose oxidation applications. The Zn/TiO2 NTA electrocatalysts obtained at 40 °C demonstrated enhanced glucose sensitivity (160.8 μA mM−1 cm−2 and 4.38 μA mM−1 cm−2) over zinc-based electrocatalysts reported previously. The Zn/TiO2 NTA electrocatalysts developed in this work could be considered as a promising biocompatible electrocatalyst material for in vivo glucose oxidation applications.

Nanomanufacturing doi: 10.3390/nanomanufacturing4030012

Authors: Paloma E. S. Pellegrini Silvia V. G. Nista Stanislav Moshkalev

The demands for high resolution fabrication processes are ever-increasing, with new and optimized methodologies being highly relevant across several scientific fields. We systematically investigated thermal scanning probe lithography process and detailed how tuning temperature and probe contact time on the sample can optimize patterning and achieve 10 nm resolution. Additionally, we propose a novel fabrication methodology that integrates thermal scanning probe lithography and bilayer liftoff, achieving sub-20 nm resolution of the final metallized structures. Each step of the process, from sample preparation to the final liftoff, is described in detail. We also present a quantitative analysis comparing the accuracy of the lithography process to that of the bilayer liftoff. Finally, we show the feasibility of using thermal scanning probe lithography for the fabrication of photonic devices by validating our work with promising dipole geometries for this field.

Nanomanufacturing doi: 10.3390/nanomanufacturing4030011

Authors: Hongze Zhang Pu Chen Liquan Yang Huan Wang Zhiyuan Zhu

Biosensors are a new type of sensor that utilize biologically sensitive materials and microbially active analytes to measure a variety of biological signals. The purpose of monitoring is achieved by combining these sensitive materials with analytes such as proteins, cells, viruses, and bacteria, inducing changes in their physical or chemical properties. The use of nanomaterials in fabricating surface acoustic wave (SAW) biosensors is particularly noteworthy for the label-free detection of organisms due to their compact size, portability, and high sensitivity. Recent advancements in the manufacturing techniques of SAW biosensors have significantly enhanced sensor performance and reliability. These techniques not only ensure precise control over sensor dimensions and material properties but also facilitate scalable and cost-effective production processes. As a result, SAW biosensors are poised to become powerful tools for various clinical and rapid detection applications.

Nanomanufacturing doi: 10.3390/nanomanufacturing4030010

Authors: Aris E. Giannakas Vassilios K. Karabagias Amarildo Ndreka Aikaterini Dimitrakou Areti A. Leontiou Katerina Katerinopoulou Michael A. Karakassides Charalampos Proestos Constantinos E. Salmas

Active food packaging incorporated with natural plant extracts as food preservatives, which will totally replace chemical preservatives gradually, are of major interest. Sequentially to our and other scientists’ previous work, in this paper we present the results of a study on the development of a novel active food packaging film based on the incorporation of a natural-halloysite/carvacrol-extract nanohybrid with the commercially used low-density polyethylene. The corona-treatment procedure was employed to incorporate a natural preservative on to the optimum final film. Packaging films are formatted with and without incorporation of natural-halloysite/carvacrol-extract nanohybrid and are coated externally, directly or via corona-treatment, with carvacrol essential oil. Mechanical, physicochemical, and preservation tests indicated that the low-density polyethylene incorporated perfectly with a natural-halloysite/carvacrol-extract nanohybrid. The extra external coating of the film with pure carvacrol extract using the corona-treatment technique led to approximately 100% higher Young Modulus values, slightly decreased ultimate strength by 20%, and exhibited almost stable elongation at break properties. The water vapor and oxygen properties were increased by 45 and 43%, correspondingly, compared to those of pure low-density polyethylene film. Finally, the antioxidant activity of the corona-treated film increased by 28% compared to the untreated film coated with carvacrol because of the controlled release rate of the carvacrol.

Nanomanufacturing doi: 10.3390/nanomanufacturing4030009

Authors: Julia K. Hoskins Min Zou

In this study, we investigate the potential of two-photon lithography (2PL) as a solution to the challenges encountered in conventional membrane fabrication techniques, aiming to fabricate tailor-made membranes with high-resolution submicron pore structures suitable for advanced applications. This approach led to the development of fabrication techniques and printed membranes that can be adapted to various lab-on-a-chip (LOC) devices. Membranes were fabricated with pore diameters as small as 0.57 µm and porosities of 4.5%, as well as with larger pores of approximately 3.73 µm in diameter and very high porosities that reached up to 60%. Direct 3D printing of membranes offers a pathway for fabricating structures tailored to specific applications in microfluidics, enabling more efficient separation processes at miniature scales. This research represents a significant step towards bridging the gap between membrane technology and microfluidics, promising enhanced capabilities for a wide array of applications in biotechnology, chemical analysis, and beyond.

Nanomanufacturing doi: 10.3390/nanomanufacturing4020008

Authors: Hareesh Dondapati Aswini K. Pradhan

We have demonstrated a low-cost and simple method for the fabrication of large-area films using the electrodeposition technique. Fairly superior quality CuIn(Ga)Se2 (CIGS) films were deposited by a one-step electrodeposition method using a salt bath followed by annealing in an argon atmosphere at 550 °C for 1 h. The X-ray analyses demonstrate that the films are crystalline in nature, having a chalcopyrite phase. However, the conversion efficiencies are found to be lower compared to other methods. Our results indicate that CIGS films can be produced effectively via a one-step electrodeposition method. The observed morphology can have a great impact on solar cell efficiency. With suitable modifications, this simple and cheaper manufacturing process will be the best alternative method to the vacuum deposition technique for the fabrication of reliable and flexible CIGS solar cells in the near future.

Nanomanufacturing doi: 10.3390/nanomanufacturing4020007

Authors: Martin Mikulics Andreas Winden Joachim Mayer Hilde Hardtdegen

LED devices are increasingly gaining importance in lithography approaches due to the fact that they can be used flexibly for mask-less patterning. In this study, we briefly report on developments in mask-free lithography approaches based on nano-LED devices and summarize our current achievements in the different building blocks needed for its application. Individually addressable nano-LED structures can form the basis for an unprecedented fast and flexible patterning, on demand, in photo-chemically sensitive films. We introduce a driving scheme for nano-LEDs in arrays serving for a singularly addressable approach. Furthermore, we discuss the challenges facing nano-LED fabrication and possibilities to improve their performance. Additionally, we introduce LED structures based on a hybrid nanocrystal/nano-LED approach. Lastly, we provide an outlook how this approach could further develop for next generation lithography systems. This technique has a huge potential to revolutionize the field and to contribute significantly to energy and resources saving device nanomanufacturing.

Nanomanufacturing doi: 10.3390/nanomanufacturing4020006

Authors: Walia Binte Tarique Md Habibur Rahaman Shahriyar Safat Dipta Ashraful Hossain Howlader Ashraf Uddin

Organic solar cells (OSCs) are becoming increasingly popular in the scientific community because of their many desirable properties. These features include solution processability, low weight, low cost, and the ability to process on a wide scale using roll-to-roll technology. Enhancing the efficiency of photovoltaic systems, particularly high-performance OSCs, requires study into not only material design but also interface engineering. This study demonstrated that two different types of OSCs based on the PTB7-Th:IEICO-4F and PM6:Y6 active layers use a ZnO bilayer electron transport layer (ETL). The ZnO bilayer ETL comprises a ZnO nanoparticle (ZnO NP) and a ZnO layer created from a sol-gel. The effect of incorporating ZnO NPs into the electron transport layer (ETL) was studied; in particular, the effects on the electrical, optical, and morphological properties of the initial ZnO ETL were analyzed. The ability of ZnO films to carry charges is improved by the addition of ZnO nanoparticles (NPs), which increase their conductivity. The bilayer structure had better crystallinity and a smoother film surface than the single-layer sol-gel ZnO ETL. This led to a consistent and strong interfacial connection between the photoactive layer and the electron transport layer (ETL). Therefore, inverted organic solar cells (OSCs) with PTB7-Th:IEICO-4F and PM6:Y6 as photoactive layers exhibit improved power conversion efficiency and other photovoltaic properties when using the bilayer technique.

Nanomanufacturing doi: 10.3390/nanomanufacturing4010005

Authors: Johanna Rimböck Patrick Schuster Lisa Vsetecka Christine Thanner

In this work, three different coating techniques are compared and their applicability for ultraviolet nanoimprint lithography (UV-NIL) is investigated. As UV-NIL is considered a suitable volume manufacturing production solution for various emerging applications, it is mandatory to consider environmental aspects such as operational energy use and material consumption as well as waste management. In this paper, spin coating, spray coating, and inkjet coating are used to coat both a high refractive index resin (n = 1.9) and a filler-free resin (n = 1.5), respectively. Variable Angle Spectroscopy Ellipsometry (VASE) was used to analyze the influence of different process parameters on the resin thickness as well as to compare the refractive index achieved from each coating technology. Finally, the applicability of the different coating methods for UV-NIL was investigated by imprinting the resin layers with different test structures. For the final imprints, the resolution, the surface roughness, and the pattern fidelity over 25 imprints was assessed using AFM. Finally, a comparison of the resin consumption and the process time was performed for each coating method.

Nanomanufacturing doi: 10.3390/nanomanufacturing4010004

Authors: Chin-An Ku Chia-Wei Hung Chen-Kuei Chung

Humidity nanosensors play a vital role in modern technology industries, including weather forecasts, industrial manufacturing, agriculture, food and chemistry storage. In recent years, research on humidity sensors has focused on different materials such as ceramics, polymers, carbon-based materials, semiconductors, MXenes or triboelectric nanogenerators, each with their own advantages and disadvantages. Among them, anodic aluminum oxide (AAO) is a well-known ceramic humidity sensor material with a long history of research and development. AAO humidity sensors offer advantages such as simple manufacturing processes, controllable nanostructures, high thermal stability and biocompatibility. However, traditional AAO fabrication still has disadvantages like high costs and longer process times. Hence, finding a low-cost and efficient method to fabricate AAO for controlling different nanostructures to meet the requirements is consistently a major research topic. From our previous studies, we have studied the relationship between the AAO capacitive humidity sensor and its nanostructures. In this paper, we explore the effect of an AAO nanoporous structure controlled by an anodization voltage of 20–40 V on the resistive-type humidity sensor performance instead of a capacitive one. We efficiently apply one-step hybrid pulse anodization at 25 °C to significantly reduce the processing time compared to the traditional two-step process under 0–10 °C. The AAO nanostructures and their impact on sensor measurements of humidity at 20–80 RH% will be discussed in detail. An electrical resistive sensing mechanism is established for further performance improvement by controlling anodization voltage.

Nanomanufacturing doi: 10.3390/nanomanufacturing4010003

Authors: Alexander Petrovich Voznyakovskii Mikhail Alekseevich Ilyushin Aleksei Alexandrovich Vozniakovskii Irina Vladimirovna Shugalei Georgy Georgievich Savenkov

The paper presents the results of a study on the effectiveness of few-layer graphene synthesized under SHS conditions from lignin as a modifying additive in creating composite pyrotechnic complexes based on porous silicon and calcium perchlorate. It was found that the addition of few-layer graphene (20–30 wt. %) could significantly increase the probability of the ignition of pyrotechnic compositions by laser diode (infrared) radiation (wavelength of 976 nm and power of 15 MW/m2) compared to the initial pyrotechnic compositions. Using few-layer graphene also leads to a sharp increase in sensitivity to infrared laser radiation and the initiation of explosive transformations in retrofitted pyrotechnic compositions compared to the initial pyrotechnic compositions. Due to the high productivity and low cost of the technique for synthesizing few-layer graphene, the use of composite pyrotechnic compositions modified with few-layer graphene is profitable in the actual industry. A phenomenological model of the formation mechanism of 2D graphene structures under the conditions of the SHS process is proposed.

Nanomanufacturing doi: 10.3390/nanomanufacturing4010002

Authors: Francisco Rosario João Paulo Almirão de Jesus Suzan Aline Casarin Felipe de Almeida La Porta

In this study, we investigated the influence of γ-irradiation (0, 50, and 100 kGy) doses on the chemical and mechanical properties of biodegradable poly(hydroxybutyrate-valerate)/poly(caprolactone) (PHBV/PCL) polymer blends rich in low-molar-mass PCL, which were prepared using a co-rotating twin-screw extruder. In parallel, the density functional theory (DFT) and the time-dependent DFT (TD-DFT) methods were used together with a model containing four monomer units to provide an insight into the electronic structure, chemical bonds, and spectroscopic (such as Nuclear Magnetic Resonance (NMR) and Ultraviolet-visible (UV-vis)) properties of PHBV and PCL blend phases, which are critical for predicting and designing new materials with desired properties. We found that an increase in γ-irradiation doses caused splitting instead of crosslinks in the polymer chains, which led to evident deformation and an increase in tensile strength at break of 2.0 to 5.7 MPa for the PHBV/PCL blend. Further, this led to a decrease in crystallinity and proved the occurrence of a more favorable interaction between the blend phases.

Nanomanufacturing doi: 10.3390/nanomanufacturing4010001

Authors: Andrey A. Knizhnik Pavel V. Komarov Boris V. Potapkin Denis B. Shirabaykin Alexander S. Sinitsa Sergey V. Trepalin

We present a theoretical approach for the in silico generation of new polymer structures for the systematic search for new materials with advanced properties. It is based on Bicerano’s Regression Model (RM), which uses the structure of the smallest repeating unit (SRU) for fast and adequate prediction of polymer properties. We have developed the programs (a) GenStruc, for generating the new polymer SRUs using the enumeration and Monte Carlo algorithms, and (b) PolyPred, for predicting properties for a given input polymer as well as for multiple structures stored in the database files. The structure database from the original Bicerano publication is used to create databases of backbones and pendant groups. A database of 5,142,153 unique SRUs is generated using the scaffold-based combinatorial method. We show that using only known backbones of the polymer SRU and varying the pendant groups can significantly improve the predicted extreme values of polymer properties. Analysis of the obtained results for the dielectric constant and refractive index shows that the values of the dielectric constant are higher for polyhydrazides than for polyhydroxylamines. The high value predicted for the refractive index of polythiophene and its derivatives is in agreement with the experimental data.

Nanomanufacturing doi: 10.3390/nanomanufacturing3040027

Authors: Jagan Kandasamy Manoj Kumar Narayanaswamy Sivasankaran Sivanandam

In the manufacturing sector, transport phenomena near the stagnation region are frequent, particularly in the polymer and extrusion processes, which require continuous improvement to raise the process’s quality standards. The aim of this study is to explore the improvement of heat and mass transmission using unsteady magnetohydrodynamic (MHD) hybrid nanofluid (HNF) flow over a stretching/shrinking cylinder with variable viscosity and Stefan blowing. The governed equations of heat and mass transfer processes are converted into ordinary differential equations (ODEs) using the appropriate transformations, and the resulting equations are then solved using the MATLAB package bvp4c. With an upsurge in the volume fraction of nanoparticles, the skin friction increases, but the reverse trend is detected with negative values for the unsteadiness constraint. The use of 2D graphs to show how important parameters affect the velocity, temperature, and concentration is thoroughly discussed. There is a discussion of the quantitative findings from the wall shear factor and the heat and mass transfer rates calculated for the stretching/shrinking cases.

Nanomanufacturing doi: 10.3390/nanomanufacturing3040026

Authors: Michael M. Mühlberger Sonja Kopp Alison A. Deyett Markus Pribyl Michael J. Haslinger Anica M. Siegel Philipp Taus Elena Guillén Aranxa Torres-Caballero Bozhidar Baltov Michael A. Netzer Sonia Prado-López Leif Yde Jan Stensborg Sasha Mendjan Steffen Hering Heinz D. Wanzenboeck

Investigating the behavior of cardiomyocytes is an important part of drug development. We present a structure and a related nanoimprint-based fabrication method, where the cardiomyocytes form isolated fibers, which is beneficial for drug testing, more closely representing the structure of the cardiomyocytes in vivo. We found that channel structures with walls with a rough top surface stimulate cardiomyocytes to form such fibers, as desired. Nanoimprint lithography is used as a fast and cost-efficient method to fabricate our hierarchically structured cell growth substrates.

Nanomanufacturing doi: 10.3390/nanomanufacturing3040025

Authors: Aslan Mussin Ali A. AlJulaih Neli Mintcheva Delvin Aman Satoru Iwamori Stanislav O. Gurbatov Abhishek K. Bhardwaj Sergei A. Kulinich

This article reports on polymer (PLLA, poly(L-lactic acid)) nanosheets incorporated with Fe-ion nanoparticles, aiming at using the latter nanoparticles as a source to release Fe ions. Such Fe ions should facilitate burn wound healing when such nanosheets are applied as a biomedical tissue on skin. Laser ablation in liquid phase was used to produce Fe-containing nanoparticles that, after incorporation into PLLA nanosheets, would release Fe ions upon immersion in water. Unlike most iron-oxide nanostructures, which are poorly soluble, such nanoparticles prepared in chloroform were found to have water solubility, as they were shown by XPS to be based on iron chloride and oxide phases. After incorporation into PLLA nanosheets, the ion-release test demonstrated that Fe ions could be released successfully into water at pH 7.4. Incorporation with two different metal ions (Fe and Zn) was also found to be efficient, as both types of ions were demonstrated to be released simultaneously and with comparable release rates. The results imply that such polymer nanosheets show promise for biomedical applications as potential patches for healing of burns.

Nanomanufacturing doi: 10.3390/nanomanufacturing3040024

Authors: Stefan Fränzle Felix Blind

Chitin (usually derived from aq. arthropods like shrimp Pandalus borealis) acts as a potent metal sorbent in both environmental monitoring and retention applications such as wastewater purification or nuclear fuel reprocessing. Given this established (starting in the 1970s) use of chitin and the fact that adsorption of metal ions/complexes to chitin does increase the currents observed in metal-centered redox couples by a factor of about 10, it is straightforward to conceive self-organized (by adsorption modified by adding certain ligands bridging M and chitin) surface films which exert electrical information processing by means of inner-sphere redox processes. Preliminary work is shown concerning the influence of ligands—including some possibly acting as inner-sphere-transfer agents, like caffeic acid—on metal ion retention by chitin. Another ligand is reported to enhance current flow into electrodes (i.e., electron injection from some reducing cation). These inner-sphere redox processes, in turn, can be controlled by creating or removing a chain of conjugated double bonds, e.g., by Diels–Alder reactions. Devices admitting corresponding reagents in a controlled manner and appropriate array then act as NAND gates, thus being components capable of performing each kind of classical computation. Applications in environmental analysis and “green” computing for simple purposes like electronic keys are suggested. The empirical basis for these conclusions includes studies on the influences of ligand additions on M adsorption (Mn, Ni, several REEs…) on chitin; some of these bridging ligands, like caffeinate and ferulate, can reversibly react with appropriate dienes. At the employed concentrations, distances among adsorbed metal ions are 1–3 nm, meaning that the charge-flow control takes spacer ligands like carotenoids. Practical setups are pointed to, using evidence from ligand-augmented metal ion–chitin interactions, which might combine oxidizing (Ce) and optically address reducing (Eu) metal ions into a framework for coligand-controlled charge flow.

Nanomanufacturing doi: 10.3390/nanomanufacturing3030023

Authors: George Kordas

Countries that do not have oil and natural gas but are forced to reduce pollution due to combustion have stimulated and developed new technologies for absorption, storage, and energy creation based on nanotechnology. These new technologies are up-and-coming because they will solve the problem without additional environmental burden. The first technology is based on phase change materials (PCMs) that store the thermal energy produced by the sun and release it when requested. In the context of this article, there is a discussion about some devices that arise from this technology. The second technology is based on light nano-traps that convert solar energy into heat, which is then stored by heating water or other methods. The third practice is to absorb solar energy from nanoparticles, producing electricity. These technologies’ principles will be discussed and analyzed to understand their perspectives.

Nanomanufacturing doi: 10.3390/nanomanufacturing3030022

Authors: Thomas Pucher Pablo Bastante Estrella Sánchez Viso Andres Castellanos-Gomez

We present two approaches for fabricating shadow masks for the evaporation of electrodes onto nanomaterials. In the first one, we combine the use of a commercial fiber laser engraving system with readily available aluminum foil. This method is suitable for fabricating shadow masks with line widths of 50 µm and minimum feature separation of 20 µm, and using it to create masks with complex patterns is very straightforward. In the second approach, we use a commercially available vinyl cutting machine to pattern a vinyl stencil mask, and we use a glass fiber to define the separation between the electrodes. With this approach, we achieve well-defined electrodes separated by 15 µm, but this technique is less versatile in creating complex masks as compared with the laser-based one. We demonstrate the potential of these techniques by fabricating field-effect transistor devices based on MoS2. Our approach is a cost-effective and easily accessible method for fabricating shadow masks with high resolution and accuracy, making it accessible to a wider range of laboratories.

Nanomanufacturing doi: 10.3390/nanomanufacturing3030021

Authors: George Kordas

The self-healing of cementitious materials can be achieved by precipitation of calcium carbonate through the enzymatic hydrolysis of urea. When a crack appears in cement, the damage can be repaired by allowing bacteria to encounter the water seeping through the crack. This forms a calcium carbonate, which heals the cracks. This occurs because microorganisms begin metabolizing and precipitating the mineral, healing the damage caused by the crack. Then, bacteria are incorporated into various containers, which release microorganisms by crushing, leading to the precipitation of calcium carbonate. In addition, this paper references the superabsorbent polymers (SAP) used for self-healing and hybrid organic-inorganic core–shell SAPs, a recently developed, state-of-the-art self-healing technology for cementitious materials.

Nanomanufacturing doi: 10.3390/nanomanufacturing3030020

Authors: Ryutaro Kimura Yuji Nishiyasu Chiemi Oka Seiichi Hata Junpei Sakurai

In this paper, three types of optical textured glass substrates were prepared at the glass/transparent conductive oxide interface using polydimethylsiloxane nanoimprint lithography to increase the conversion efficiency of dye-sensitized solar cells (DSSCs). There were three types of textures: nanotexture, microtexture, and micro/nano double texture. In terms of optical characteristics, it was confirmed that the reflectance of all of the textured glass substrates was lower than that of flat glass in the mean value of the 400–800 nm wavelength band. Further, the diffuse transmittance was higher than that of flat glass for all of the textured glass substrates, and the D-Tx was particularly high. DSSCs were fabricated using N749 and N719 dyes; their size was 6 mm2. The conversion efficiencies of the N749 DSSCs were improved by 11% for the N-Tx (η of 2.41%) and 10% for the D-Tx (η of 2.38%) compared with flat glass (η of 2.17%) DSSCs. On the other hand, the M-Tx did not improve it. The conversion efficiencies of the N719 DSSCs with textured glass substrates were improved by 7.5% for the M-Tx (η of 2.74%), 18% for the N-Tx (η of 3.01%), and 26% for the D-Tx (η of 3.22%) compared with flat glass (η of 2.55%) DSSCs.

Nanomanufacturing doi: 10.3390/nanomanufacturing3030019

Authors: Andrey Sarikov

High-temperature anneals of nonstoichiometric Si oxide (SiOx, x < 2) films induce phase separation in them, with the formation of composite structures containing amorphous or crystalline Si nanoinclusions embedded in the Si oxide matrix. In this paper, a thermodynamic theory of the phase separation process in SiOx films is proposed. The theory is based on the thermodynamic models addressing various aspects of this process which we previously developed. A review of these models is provided, including: (i) the derivation of the expressions for the Gibbs free energy of Si oxides and Si/Si oxide systems, (ii) the identification of the phase separation driving forces and counteracting mechanisms, and (iii) the crystallization behavior of amorphous Si nanoinclusions in the Si oxide matrix. A general description of the phase separation process is presented. A number of characteristic features of the nano-Si/Si oxide composites formed by SiOx decomposition, such as the local separation of Si nanoinclusions surrounded by the Si oxide matrix; the dependence of the amount of separated Si and the equilibrium matrix composition on the initial Si oxide stoichiometry and annealing temperature; and the correlation of the presence of amorphous and crystalline Si nanoinclusions with the presence of SiOx (x < 2) and SiO2 phase, respectively, in the Si oxide matrix, are explained.

Nanomanufacturing doi: 10.3390/nanomanufacturing3030018

Authors: Tong Deng Vivek Garg Michael S. A. Bradley

Electrostatic charging of powders becomes important, when particles become smaller, especially for fine powders at micron or sub-micron size. Charging of powders causes strong particle adhesion and consequently difficulties in processes such as blending or mixing, and sieving, etc. Not only does the charge of powders influence the process and the quality of the products, but also the discharge creates risks of dust explosion. Assessing powder charge and the hazards in manufacturing can be difficult. One of the major challenges is to evaluate the charge levels and polarity in the powders but this requires a significant number of tests to detect charge tendency and distributions in bulk materials, which is time-consuming. In this paper, electrostatic charging of powders in material handling processes and the associated hazards are briefly reviewed. For an assessment, the challenges for sensing electrostatic charges of particulate solids, particularly for fine powders, are discussed. It was revealed that sensing the charge polarity for representative samples of powders can be the main challenge because of the difficulty in separation of the charged particles. The inductive charge sensor showed great potential to measure charge levels and polarity distributions in powders. Experimental trials for several fine powders showed that the inductive charge sensor can be used for rapidly assessing chargeability and charge polarity distribution of powders.

Nanomanufacturing doi: 10.3390/nanomanufacturing3030017

Authors: Vladimir N. Kondratyev Vladimir A. Osipov

The strong ferromagnetic nanoparticles are analyzed within the band structure-based shell model, accounting for discrete quantum levels of conducting electrons. As is demonstrated, such an approach allows for the description of the observed superparamagnetic features of these nanocrystals. Assemblies of such superparamagnets incorporated into nonmagnetic insulators, semiconductors, or metallic substrates are shown to display ferromagnetic coupling, resulting in a superferromagnetic ordering at sufficiently dense packing. Properties of such metamaterials are investigated by making use of the randomly jumping interacting moments model, accounting for quantum fluctuations induced by the discrete electronic levels and disorder. Employing the mean-field treatment for such superparamagnetic assemblies, we obtain the magnetic state equation, indicating conditions for an unstable behavior. Respectively, magnetic spinodal regions and critical points occur on the magnetic phase diagram of such ensembles. The respective magnetodynamics exhibit jerky behavior expressed as erratic stochastic jumps in magnetic induction curves. At critical points, magnetodynamics displays the features of self-organized criticality. Analyses of magnetic noise correlations are proposed as model-independent analytical tools employed in order to specify, quantify, and analyze the magnetic structure and origin of superferromagnetism. We discuss some results for a sensor-mode application of superferromagnetic reactivity associated with spatially local external fields, e.g., the detection of magnetic particles. The transport of electric charge carriers between superparamagnetic particles is considered tunneling and Landau-level state dynamics. The tunneling magnetoresistance is predicted to grow noticeably with decreasing nanomagnet size. The giant magnetoresistance is determined by the ratio of the respective times of flight and relaxation and can be significant at room temperature. Favorable designs for superferromagnetic systems with sensor implications are revealed.

Nanomanufacturing doi: 10.3390/nanomanufacturing3020016

Authors: Parastoo Pourali Mahnaz Nouri Tana Heidari Niloufar Kheirkhahan Behrooz Yahyaei

Silver nanoparticles (SNPs) can be produced by active and inactive forms of biomass, but their properties have not been compared. Recent research is attempting to reveal their differences in shape, size, amount, antibacterial activity, cytotoxicity, and apoptosis induction. The biomass of Fusarium oxysporum was divided into four groups and pretreated in the following devices: room temperature (RT) and refrigerator (for preparation of active biomass forms), autoclave, and hot air oven (for preparation of inactive biomass forms). Samples were floated in ddH2O, and SNPs were produced after the addition of 0.1699 g/L AgNO3 in the ddH2O solution. SNP production was confirmed by visible spectrophotometry, transmission electron microscopy (TEM) and X-ray diffraction (XRD). SNPs were washed, and their concentration was determined by measuring atomic emission spectroscopy with inductively coupled plasma (ICP-OES). For antibacterial activity, the plate-well diffusion method was used. MTT and Annexin V-FITC/propidium iodide assays were used for cytotoxicity and apoptosis induction, respectively. The maximum absorbance peaks for SNPs pretreated in RT, refrigerator, autoclave, and hot air oven were 404, 402, 412, and 412 nm, respectively. The SNPs produced were almost the same shape and size, and the XRD results confirmed the presence of SNPs in all samples. Due to the differences in the type of bacterial strains used, the SNPs produced showed some differences in their antibacterial activity. The MTT assay showed that the amounts of SNPs in their IC50 dose based on the results of ICP-OES were 0.40, 0.45, 0.66, and 0.44 ppm for the samples pretreated in the hot air oven, autoclave, and refrigerator, and RT, respectively. The apoptosis induction results showed that the biologically engineered SNPs induced more apoptosis (about 34.25%) and less necrosis (about 13.25%). In conclusion, the type and activity of SNPs produced by the active and inactive forms of fungal biomass did not change. Therefore, use of the inactive form of biomass in the future to avoid environmental contamination is reccommended.

Nanomanufacturing doi: 10.3390/nanomanufacturing3020015

Authors: Angelica M. Gerardos Anastasia Balafouti Stergios Pispas

Mixed micelles from copolymers in aqueous media have emerged as a valuable tool for producing functional polymer nanostructures with applications in nanomedicine, including drug delivery and bioimaging. In this review, we discuss the basics of mixed copolymer micelles’ design, structure, and physicochemical properties. We also focus on their utilization in biomedical applications using examples from recent literature.

Nanomanufacturing doi: 10.3390/nanomanufacturing3020014

Authors: George Kordas

If a person is diagnosed with cancer, doctors recommend surgery, chemotherapy, and radiotherapy [...]

Nanomanufacturing doi: 10.3390/nanomanufacturing3020013

Authors: Carlos Echeverría-Arrondo Agustin O. Alvarez Sofia Masi Francisco Fabregat-Santiago Felipe A. La Porta

Recently, several strategies have been adopted for the cesium lead halide, CsPbX3 (X = Cl, Br, and/or I), crystal growth with a perovskite-type structure, paving the way for the further development of innovative optoelectronic and photovoltaic applications. The optoelectronic properties of advanced materials are controlled, in principle, by effects of morphology, particle size, structure, and composition, as well as imperfections in these parameters. Herein, we report a detailed investigation, using theoretical and experimental approaches to evaluate the structural, electronic, optical, and electrical properties of CsPbX3 microcrystals. The microcrystals are synthesized successfully using the hydrothermal method without surfactants. This synthetic approach also offers an easy upscaling for perovskite-related material synthesis from low-cost precursors. Lastly, in this direction, we believe that deeper mechanistic studies, based on the synergy between theory and practice, can guide the discovery and development of new advanced materials with highly tailored properties for applications in optoelectronic devices, as well as other emergent technologies.

Nanomanufacturing doi: 10.3390/nanomanufacturing3020012

Authors: Ashraful Hossain Howlader Ashraf Uddin

Chloride–iodide perovskites have received substantial interest due to their better photovoltaic performance compared to pure iodide ones. The superior properties of chloride–iodide perovskites boost photovoltaic performance. However, quantifying the Cl composition in perovskite films remains challenging. Hence, it is not easy to correlate the Cl quantity with the improved photovoltaic performance. Considering this critical issue, it is still necessary to determine the correlation between the Cl quantity and the improved photovoltaic performance to solve this puzzle. Here, a critical review is presented showcasing the significant impacts of the Cl quantity on chloride–iodide perovskites and related solar cell devices. This review provides an up-to-date picture of different strategic methods to overcome the challenges of Cl incorporation in I-based perovskites, aiming to improve photovoltaic performance. Finally, some valuable remedies are prescribed for potential future research strategies to study the photovoltaic performance of chloride–iodide perovskite solar cells. Hopefully, this review will be a noteworthy scientific contribution to the advancement of the continuous progress of perovskite solar cells.

Nanomanufacturing doi: 10.3390/nanomanufacturing3020011

Authors: Mikhail Alekseevich Ilyushin Alexander Petrovich Voznyakovskii Irina Shugalei Aleksei Alexandrovich Vozniakovskii

It has been shown that defect-free Stone–Wales (SW) free few-layer graphene (FLG) can be obtained by carbonizing lignin under conditions of self-propagating high-temperature synthesis (SHS). The obtained few-layer graphene was used as a modifying additive for pyrotechnic compositions. It was found that the addition of 2.5 mass % of few-layer graphene synthesized from lignin to a pyrotechnic complex based on porous silicon and fluoropolymer leads to a significant increase in the combustion intensity of pyrotechnic compositions.

Nanomanufacturing doi: 10.3390/nanomanufacturing3020010

Authors: Popat Mohite Tanavirsing Rajput Ramdas Pandhare Adinath Sangale Sudarshan Singh Bhupendra G. Prajapati

The second most significant cause of cancer-related mortality and morbidity in the United States is colorectal cancer (CRC), the third most diagnosed malignancy. People over 50 have an increased risk of CRC everywhere in the world. Genetic and environmental risk factors significantly influence CRC development. Early detection is critical in the treatment and prevention of CRC. The population’s incidence rate of CRC is currently reduced by screening techniques and medicines, although recurrence of the disease may result from the cancer’s ability to spread locally. Consequently, the difficulty is in finding a different treatment for CRC. Nanotechnology is crucial for cancer treatment because it allows for the delivery of targeted chemotherapies to cancer cells directly and with greater therapeutic potency. Nanoemulsions have broad application in pharmaceutics, cosmetics, and food; their outstanding properties include enhanced dispersion of active hydrophobic components, small size, high surface area per unit volume, and improved absorption in cancer treatment. The present review highlights formulation aspects, preparation methods, and characterization techniques. We also provide a critical analysis of recent developments in nanoemulsions in colorectal cancer treatment that hold promise in delivering nanoemulsions in colorectal treatment.

Nanomanufacturing doi: 10.3390/nanomanufacturing3020009

Authors: Andres Castellanos-Gomez

The release of ChatGPT by OpenAI in late November 2022 has shaken the foundations of many industries based in content generation and writing [...]

Nanomanufacturing doi: 10.3390/nanomanufacturing3020008

Authors: Ekaterina A. Lukina Aina V. Kulikova Mikhail N. Uvarov Alexander A. Popov Ming Liu Yong Zhang Leonid V. Kulik

Nowadays, Y-shaped non-fullerene acceptors become increasingly important in organic photovoltaics (OPV). Their use in binary and ternary bulk heterojunction composites continuously pushes up the efficiency of OPV devices. However, the mechanism of OPV performance enhancement by the third component of a ternary composite is rarely understood. In the present work, pulse EPR technique was used to reveal the similarities and the differences of photoinduced charge separation process in binary PM6/Y6 and ternary PM6/Y6:Y-T composites, where PM6 is polymer donor, Y6 and Y-T are different non-fullerene acceptors. Out-of-phase electron spin echo signal was detected for both composites, which is the signature of the charge-transfer state (CT state) formed at the donor/acceptor interface upon exciton splitting. Nearly identical distribution of the distances between the electron and the hole constituting the CT state was obtained for these composites from the analysis of this signal. In both cases the average electron-hole distance was 3.5 nm. It implies that OPV efficiency increase with Y-T addition is not caused by the increased probability of CT state dissociation followed by free charge generation for PM6/Y6:Y-T composite.

Nanomanufacturing doi: 10.3390/nanomanufacturing3010007

Authors: Seyed Hossein Hosseini Amir Abbas Kazemi Seyed Arash Hosseini

In conventional chemical and electrochemical oxidation methods, it is very difficult to control the active centers, and the average prepared polymers are short and wide. The use of an electric field creates the most stable intermediate form of active centers, as well as permitting a longer half-life. Therefore, this increases the physical resistance and electrical conductivity of the polymer. In this paper, polycarbazole nanofibers were prepared using an electric field, reporting on its influences on the polymerization of carbazole. Therefore, its electrical conductivity and some physical properties were investigated. We observed the nanofibers’ shape, increasing electrical conductivity, thermal resistance and a higher molecular weight with the synthesized polycarbazole under an electric field compared to the polymer synthesized in the same conditions in the absence of an electric field. First, we chemically synthesized polycarbazole at different times. Additionally, to find the optimizing conditions, we changed certain parameters, such as the ratio of the obtained molar of initiator to monomer, the oxidant, initiator and solvent, separately, and compared the obtained results. Then, we repeated this reaction in the best conditions and under different electric fields in constant time, allowing us to characterize the shape, mass and conductivity. Next, the polymerization was carried out at the best electric field in different times. Finally, the best time and amount of electric field for polymerization were determined. The electrical conductivity of polycarbazoles was studied with the four-probe method. The conductivity of the films oxidized using FeCl3 (dry) and protonated with p-toluenesulfonic acid (PTSA) at 3 h was higher than 8.9 × 10−4 S/cm under a 12 KV/m electric field. Additionally, the results showed an enhanced thermal resistance to ageing.

Nanomanufacturing doi: 10.3390/nanomanufacturing3010006

Authors: Areti Leontiou Stavros Georgopoulos Vassilios Karabagias George Kehayias Anastasios Karakassides Constantinos Salmas Aris Giannakas

Three-dimensional (3D) printing has gained increasing attention for its unique ability to create geometrically complex designs, which not only can be used for mass manufacturing but also has environmental and economic benefits. Additionally, as far as the food industry is concerned, this emerging technology has the potential to personalize products in terms of shape and/or nutritional requirements creating a wide range of food items with specially made shapes, colors, textures, tastes, and even nutrition using suitable raw materials/food components. In the future, 3D food printing could make complex food models with special interior design. This review gives attention to intelligent food packaging. Point-of-use machinery for manufacturing smart packaging, with a 3D printing approach, enables the use of multifunctional smart components and is self-identifying and highly sensitive, while using biocompatible non-toxic materials is cheaper than traditional manufacturing methods. This would create smart food packaging and in turn prevent customers from purchasing unsuitable food and thus reduce food waste. Future studies can make the process more compatible and efficient with a wide variety of materials that could be used to improve the 3D printing process.

Nanomanufacturing doi: 10.3390/nanomanufacturing3010005

Authors: Cesar A. Barbero

Different methods which could be used to produce colloidal dispersions of polyaniline (PANI) nano-objects without templates are described. While the methods are non-deterministic, different nano-objects (nanospheres, nanofibers, nanobelts, nanorice, nanotubes, nanorods, nanodisks, etc.) can be produced. Those most used are: (i) solution polymerization with steric stabilizers (SPS) to produce nanospheres, (ii) interfacial polymerization (IP) to produce nanofibers and (iii) solution polymerization in the presence of additives (SPA) to produce nanotubes. Oxidation of aniline in aqueous solution could produce nanotubes, nanofibers and other shapes by controlling mass transport/concentration of reactants, pH, and the presence of oligomers/additives. The different models proposed to explain the formation of various nano-objects are discussed. Mechanochemical polymerization (MCP) could produce nanofibers or nanospheres by controlling the aniline/oxidant ratio. PANI nanospheres of tunable sizes can also be produced by nanoprecipitation (NPT) of preformed PANI from its solutions using an antisolvent. The geometrical constraints to the small nano-objects made of high-molecular-weight rigid polymers are described. The conditions to produce nanostructures also affect the intrinsic properties of PANI (conductivity, crystallinity, and electroactivity). Selected technological applications of PANI nano-objects manufactured as colloidal dispersions without templates are discussed. Based on the reviewed work and models, future lines of work are proposed.

Nanomanufacturing doi: 10.3390/nanomanufacturing3010004

Authors: Ayesha Kausar Ishaq Ahmad Tingkai Zhao M. H. Eisa O. Aldaghri

This article fundamentally reviews progress in the design and manufacturing of three-dimensional (3D) graphene-based nanocomposites for technical applications. The 3D graphene nanostructures have been manufactured using techniques like the template method, chemical vapor deposition, sol-gel, freeze-drying, hydrothermal technique, and other approaches. The nanofoam has been reinforced in polymers to achieve superior structural, morphological, and physical characteristics of the ensuing polymer/graphene nanofoam nanocomposites. The polymer/graphene nanofoam nanocomposites have been manufactured using the approaches like direct template method, in situ technique, infiltration process, and other methods. The 3D nanofoam- and polymer-based nanostructures have shown high specific surface area, suppleness, electron transport, thermal conduction, mechanical resilience, and other physical properties. The technical applications of hierarchical graphene nanofoams have been observed in the fields of radiation shielding, solar cells, supercapacitors, fuel cells, and other applications.

Nanomanufacturing doi: 10.3390/nanomanufacturing3010003

Authors: Nanomanufacturing Editorial Office Nanomanufacturing Editorial Office

High-quality academic publishing is built on rigorous peer review [...]

Nanomanufacturing doi: 10.3390/nanomanufacturing3010002

Authors: Mairis Guevara Ronald Mercado Katty Vega Antonio Cardenas Ana Forgiarini

In order to study the relationship between the rheology of a surfactant’s concentrated dispersions and the oil and water liquid crystals from which O/W nanoemulsions (NEs) can be produced by water dilution, the phase diagram of a model SOW (surfactant–oil–water) system was constructed. The dispersion’s compositions to be characterized by rheology were chosen in the diagram’s regions that contain liquid crystal phases. For this, the dilution lines S/O = 25/75, 55/45, and 70/30 with a water content of 20 and 40 wt% (corresponding to surfactant concentrations between 15 and 55 wt%) were chosen. By adding these dispersions to a water pool, NEs were obtained, and it was shown that droplet size distribution depends on the amount of the liquid crystal phase in the initial dispersion and its rheology. The study of the oscillatory amplitude of the dispersion showed a linear viscoelastic plateau (G’ > G”) and a softening deformation region (G” > G’), indicating a viscoelastic behavior of the dispersions. The study was carried out at a constant temperature of 30 °C, and the results show that rheological characterization by itself is not enough to predict that monomodal droplet distributions are obtained. However, the presence and quantity of lamellar liquid crystal phase are important to obtain monodisperse and kinetically stable NEs.

Nanomanufacturing doi: 10.3390/nanomanufacturing3010001

Authors: Ayesha Kausar Ishaq Ahmad M. H. Eisa Malik Maaza Hamdullah Khan

This review article highlights essential manufacturing strategies for the formation of graphene reinforced polymeric nanocomposites. For graphene reinforced thermoplastic, thermosetting and conducting matrix nanomaterials have been manufactured using solution casting, melt blending, in situ polymerization, electrospinning, 3D printing, and several other techniques. Solution processing has been well thought-out as an advantageous technique, relative to melt mixing, in terms of graphene dispersion in polymeric matrices. An in situ polymerization process has also been considered valuable to form homogeneously dispersed polymer/graphene nanocomposites having superior physical characteristics. Nevertheless, the manufacturing techniques for polymer/graphene nanocomposites have relative advantages and disadvantages to be considered for graphene-based nanocomposites. Moreover, numerous challenges need to be overcome to optimize the processing parameters for the fabrication of high-performance polymer/graphene nanocomposites.

Nanomanufacturing doi: 10.3390/nanomanufacturing2040017

Authors: Kseniya I. Baskakova Alexander V. Okotrub Lyubov G. Bulusheva Olga V. Sedelnikova

3D printing is a promising technology for creating polymer objects of a given architecture with specified functional properties. In fact, the choice of filaments for 3D printing is quite limited. Here, we report a process for producing polystyrene filaments with 0.0025–2 wt.% single-walled carbon nanotubes (SWCNTs) by extruding crushed polystyrene composites. The resulting filaments are characterized by a high uniformity of filler distribution and the absence of air pores. Comparison of microscopy data and electromagnetic properties of base composites and composite materials printed from filaments showed that extrusion and printing improve SWCNT dispersion. The proposed method can be used to create filaments for 3D printing of objects from various base polymers containing functional fillers up to the electrical percolation threshold and above.

Nanomanufacturing doi: 10.3390/nanomanufacturing2040016

Authors: Md Abdus Subhan Newton Neogi Kristi Priya Choudhury

Nanomaterials (NMs) that are created with zinc oxide are very valuable for a wide variety of applications. There is a present interest in ZnO nanoparticles in a wide range of industries. This interest may be attributed to the fact that ZnO NPs have many important features. It will be necessary for ZnO NPs to possess certain qualities in order for them to rapidly find uses in industry and for these applications to have an effect on the expansion of the economy. A large surface area, a large bandgap, photocatalytic property, biosensing, bioimaging, and other qualities are included in this list. In this article, the extraordinary characteristics of ZnO NPs, as well as their novel applications in industrial settings and the challenges that come along with their utilization, will be discussed.

Nanomanufacturing doi: 10.3390/nanomanufacturing2040015

Authors: Cesar Alfredo Barbero Diego Fernando Acevedo

Direct laser interference patterning (DLIP) involves the formation of patterns of light intensity using coherent laser light beams that interfere between them. Light on the ultraviolet (<350 nm) and NIR (800–2000 nm) is absorbed in chromophores present in the polymer structure or in loaded absorbing species (dyes, polymers, nanoparticles). The absorbed light induces photothermal/photochemical processes, which alter permanently the topography of the polymer surface. The success of DLIP at different wavelengths is discussed in relation to the optical/thermal properties of the polymers and previous data on laser ablation of polymers. The size of the pattern is related directly to the wavelength of the light and inversely to the sine of the angle between beams and the refractive index of the external medium. In that way, nanometric structures (<100 nm) could be produced. Since the patterning occurs in a single short pulse (<10 ns), large surfaces can be modified. Both bacterial biofilm inhibition and human cell differentiation/orientation have been achieved. Large improvements in technological devices (e.g., thin film solar cells) using DLIP structured surfaces have also been demonstrated. Prospective application of DLIP to common polymers (e.g., Teflon®) and complex polymeric systems (e.g., layer-by-layer multilayers) is discussed on the basis of reported polymer data.

Nanomanufacturing doi: 10.3390/nanomanufacturing2040014

Authors: Zhe Shen Dingxin Huang

Beam splitters are widely used in various optical systems, but traditional beam splitters are bulky and heavy, which are not conducive to the integrated utilization of optical devices. Metamaterials have attracted extensive attention as a kind of miniature artificial materials, and there have been many works on the design of metasurface beam splitters. Using metasurfaces, multiple functions of traditional beam splitters can be achieved. Meanwhile, metasurface beam splitters have the advantages of small size, easy integration, flexible design of beam-splitting performance, and tunable functions. This review surveys the current work on metasurface beam splitters and provides a classification and introduction to metasurface beam splitters. Metasurface beam splitters are expected to play a huge role in interferometers, multiplexing, multi-beam communications, and more.

Nanomanufacturing doi: 10.3390/nanomanufacturing2040013

Authors: Aaron J. Austin Nathan P. Dice Elena Echeverria Ashish Kumar Gupta Jonathan Risner Halle C. Helfrich Ritesh Sachan David N. McIlroy

A method to conformally coat silica nanosprings with magnesium via sublimation at 450 °C has been developed. In addition, Mg thin films were grown on Si(100) using this method to determine the effects of substrate morphology (nanoscale curvatures vs. planar) on the interfacial morphology of the Mg coating. High-resolution/powder X-ray diffraction (HRXRD/PXRD) on both the Mg-coated NS and the thin film revealed the presence of Mgand MgO due to exposure of the samples to air. Scanning electron microscopy (SEM) and energy dispersive spectroscopy (EDS) confirmed the presence of Mg on the nanosprings. Elemental mapping with TEM-EDS verified that Mg uniformity and conformally coats the nanosprings. Nanocrystallinity of the Mg coating on the nanosprings was determined to be polycrystalline by TEM and selected area electron diffraction (SAED). In contrast, the process produces large micron-scale crystals on planar surfaces.

Nanomanufacturing doi: 10.3390/nanomanufacturing2040012

Authors: Erik Díaz-Cervantes Alejandra Monjaraz-Rodríguez Faustino Aguilera-Granja

We studied two main bioactive molecules of oregano, carvacrol and thymol, in the present work. These bioactive conformers are linked to single wall carbon nanotubes (SWCNT) and so-called functionalized SWCNT (f-SWCNT) to find their application as anti-inflammatory drugs. We use the multiscale methods and the density functional theory (DFT) of formalism to achieve this aim. We have proposed two nanocarriers based on a finite size model of a metallic single wall carbon nanotube linked to carvacrol and thymol (with a size around 2.74 nm): the main bioactives present in oregano. The results show that the proposed molecules, Carva-SWCNT-Gluc and Thymol-SWCNT-Gluc, can be synthesized with the exposed condensation reaction; with an exergonic and spontaneous behavior, Gibbs free energies of the reaction are −1.75 eV and −1.81 eV, respectively. The studied molecules are subjected to an electronic characterization, considering the global descriptors based on the conceptual DFT formalism. Moreover, the results show that the studied molecules can present a possible biocompatibility due to the higher polarization of the molecule and the increase in apparent solubility. Finally, the interaction between the studied nanodevices (Carva-SWCNT-Gluc and Thymol-SWCNT-Gluc) with cancer and anti-inflammatory targets shows that the hydrogen bond and electrostatic interactions play a crucial role in the ligand–target interaction. The proposed f-SWCNT presents higher potentiality as a carrier vector nanodevice since it can deliver the oregano bioactives on the studied targets, promoting the putative apoptosis of neoplastic cells and simultaneously regulating the inflammatory process.

Nanomanufacturing doi: 10.3390/nanomanufacturing2030011

Authors: Cansu İlke Kuru Sinan Akgöl

Early diagnosis is the key to easy, low cost, and effective treatment of breast cancer. Therefore, studies have been accelerated to identify breast cancer diagnostic biomarkers and diagnose cancer before it progresses. The use of miR-155 as a potential biomarker in breast cancer, which has different levels at different stages of the disease, provides a simple serological test for breast cancer prognosis/diagnosis, follow-up, and treatment. Nanopolymers containing different functional groups that are formed by thiol affinity technique were synthesized by mini emulsion polymerization method and advanced characterization studies were carried out in this study to be used as bioactive layers in the nanobiosensor system for miRNA detection. The working conditions of the electrochemical nanobiosensor in which nanopolymers are used as bioactive layers were optimized. Analytical measurement characteristics and validation studies of the nanobiosensor were determined and analysis was performed on commercial blood serum. The potential of the developed electrochemical biosensor to be used as a medical diagnostic kit was explained by comparing it with commercial miRNA kit currently used for the detection of miR-155. This novel nanobiosensor provide sensitive, reliable, and rapid detection of miR-155 and it can provide the potential for breast cancer early diagnosis, prognosis, and follow-up.

Nanomanufacturing doi: 10.3390/nanomanufacturing2030010

Authors: Faustino Aguilera-Granja Rodrigo H. Aguilera-del-Toro Erik Díaz-Cervantes

In this work, the adsorption energies and some of the main electronic properties of selected biological molecules adsorbed onto a (TiO2)20 cluster were studied. With this aim, Density-Functional Theory (DFT) calculations were performed using SIESTA code. The Perdew–Burke–Ernzerhof (PBE) functional within the Generalized Gradient Approximation (GGA) was used for the exchange and correlation potential. For this study, we chose molecules with very different characteristics and applications in everyday life, including antibiotics, anti-inflammatory drugs, vitamins, and so on. The TiO2 substrate was considered due to its harmlessness and versatility of application in various industries. In particular, we studied the changes in some of the main electronic properties of the molecules after adsorption onto titanium dioxide. For all of the molecules studied here, we observed that this substrate can increase the stability of the adsorbed molecules, with values in the range of 12–150 meV/atom. The reliability of our calculations was verified through additional optimizations with other DFT codes, considering the hybrid functionals B3LYP and M06-L. Our results showed a reasonably good agreement among these three functionals, thereby revealing the possibility of adsorption of the selected biological molecules onto the vertex of the TiO2 nanoclusters. Some of these molecules were considered as possible candidates for the delivery of drugs into the SARS-CoV-2 main protease, promoting the inhibition of this virus. We are not aware of any systematic study that has focused on the adsorption of the selected molecules on a (TiO2)20 substrate within the same framework, including the analysis of the differences in electronic properties through the use of different functionals.

Nanomanufacturing doi: 10.3390/nanomanufacturing2030009

Authors: Théo Caroff Pitalinani Badaki Nathalie Herbert Franck Tessier David Berthebaud Naoki Ohashi Tetsuo Uchikoshi Pierre Lonchambon Nathalie Herlin-Boime Fabien Grasset

This short communication reports on the facile and scalable synthesis and characterization of molybdenum carbides/carbon nanocomposites prepared by laser pyrolysis in a one-step process. Water and commercial molybdenum oxide were used as low-cost environmentally friendly precursors. The nanocomposites are mainly composed of two types of carbides with different apparent crystallite sizes, 21 ± 1 nm and 9 ± 1 nm for Mo2C and MoC1−x, respectively. Thanks to a simple annealing at 500 °C under argon, it was possible to increase the specific surface area around 50 m2/g without changing the morphology of the nanocomposite.

Nanomanufacturing doi: 10.3390/nanomanufacturing2030008

Authors: Benjamin Schmidbauer Frank Uhlig Angela Chemelli

Nanostructured non-lamellar lipid particles are widely studied in various fields of application, although their self-assembled structure is sensitive to internal and external conditions, which may limit their applicability. The aim of this study was to overcome these limitations and create particles with non-lamellar nanostructures which are stable over time, upon drying and heating. This was achieved by the combination of two approaches: self-assembly of lipids and polymerization of alkoxysilanes. Precursors containing one or two unsaturated acyl chains were functionalized with trialkoxysilane headgroups. Contrarily to previous studies, the use of unsaturated acyl chains led to the formation of hybrid particles with non-lamellar internal nanostructures. These particles showed a sponge or a hexagonal arrangement and were named spongosomes and hexosomes. Due to the covalent linking of the precursors, durable structures were obtained. The particles were stable for at least several months and maintained their nanostructures even when they were dried or exposed to high temperatures. The inorganic functionalization of lipids enabled the fixation of the self-assembled nanostructures.

Nanomanufacturing doi: 10.3390/nanomanufacturing2030007

Authors: Raquel de M. Barbosa Cleanne C. Lima Fabio F. de Oliveira Gabriel B. M. Câmara César Viseras Tulio F. A. de Lima e Moura Eliana B. Souto Patricia Severino Fernanda N. Raffin Marcelo A. C. Fernandes

Nano-hybrid systems are products of interactions between organic and inorganic materials designed and planned to develop drug delivery platforms that can be self-assembled. Poloxamine, commercially available as Tetronic®, is formed by blocks of copolymers consisting of poly (ethylene oxide) (PEO) and poly (propylene oxide) (PPO) units arranged in a four-armed star shape. Structurally, Tetronics are similar to Pluronics®, with an additional feature as they are also pH-dependent due to their central ethylenediamine unit. Laponite is a synthetic clay arranged in the form of discs with a diameter of approximately 25 nm and a thickness of 1 nm. Both compounds are biocompatible and considered as candidates for the formation of carrier systems. The objective is to explore associations between a Tetronic (T1304) and LAP (Laponite) at concentrations of 1–20% (w/w) and 0–3% (w/w), respectively. Response surface methodology (RMS) and two types of machine learning (multilayer perceptron (MLP) and support vector machine (SVM)) were used to evaluate the physical behavior of the systems and the β-Lapachone (β-Lap) solubility in the systems. β-Lap (model drug with low solubility in water) has antiviral, antiparasitic, antitumor, and anti-inflammatory properties. The results show an adequate machine learning approach to predict the physical behavior of nanocarrier systems with and without the presence of LAP. Additionally, the analysis performed with SVM showed better results (R2 > 0.97) in terms of data adjustment in the evaluation of β-Lap solubility. Furthermore, this work presents a new methodology for classifying phase behavior using ML. The new methodology allows the creation of a phase behavior surface for different concentrations of T1304 and LAP at different pHs and temperatures. The machine learning strategies used were excellent in assisting in the optimized development of new nano-hybrid platforms.

Nanomanufacturing doi: 10.3390/nanomanufacturing2030006

Authors: Lina Mohammed Shaker Ahmed A. Alamiery Mohd Takriff Wan Nor Roslam Wan Isahak

Many individuals suffer from myopia or hyperopia and astigmatism owing to the refractive defects of the eye optics or because of the use of inappropriate contact lenses. This study dealt with three polymers Poly(methyl methacrylate) (PMMA), Poly(Hydroxyl methacrylate) (PHEMA), and Poly(glycidyl methacrylate) (PGMA) and doping them with TiO2 nanoparticles to evaluate the difference between the effect of each lens on the human eye. The TiO2 NPs were prepared in this work by the sol–gel method to obtain 70–90 nm sized particles. Modulation transfer (MTF) and spot diagram were assessed to measure ocular performance. The PGMA-TiO2 contact lens provided the highest image quality at the lowest probability (P) of about p < 0.0001 when inserted on an aberrated eye system because of its ability to eliminate the chromatic aberrations created inside the eyes having a smaller spot size.

Nanomanufacturing doi: 10.3390/nanomanufacturing2020005

Authors: Quan Yuan Xiaoguang Zhao Yuyi Feng

Resonance, a natural phenomenon, is a fundamental physical property of any object [...]

Nanomanufacturing doi: 10.3390/nanomanufacturing2010004

Authors: Dimitrios Selianitis Aleksander Forys Barbara Trzebicka Adam Alemayehu Václav Tyrpekl Stergios Pispas

This work presents the utilization of amphiphilic poly(oligo(ethylene glycol) methyl methacrylate)-co-poly(2-(diisopropylamino)ethyl methacrylate), P(OEGMA-co-DIPAEMA), hyperbranched (HB) copolymers, forming polymeric aggregates in aqueous media, as building nanocomponents and nanocarriers for the entrapment of magnetic cobalt ferrite nanoparticles (CoFe2O4, MNPs), and the hydrophobic drug curcumin (CUR) in their hydrophobic domains. Dynamic light scattering (DLS) and cryogenic transmission electron microscopy (cryo-TEM) techniques were used to evaluate the multifunctional hybrid nanostructures formed in aqueous media by co-assembly of the components and their solution properties. Magnetic nanoparticles (MNPs) or MNPs/CUR were co-assembled effectively with pre-existing polymer aggregates, leading to well-defined hybrid nanostructures. Magnetophoresis experiments revealed that the hybrid nanostructures retain the magnetic properties of MNPs after their co-assembly with the hyperbranched copolymers. The hybrid nanostructures demonstrate a significant colloidal stability under physiological conditions. Furthermore, MNPs/CUR-loaded aggregates displayed considerable fluorescence as demonstrated by fluorescence spectroscopy. These hybrid nanostructures could be promising candidates for drug delivery and bio-imaging applications.

Nanomanufacturing doi: 10.3390/nanomanufacturing2010003

Authors: Martine Tarsitano Maria Chiara Cristiano Antonia Mancuso Antonella Barone Daniele Torella Donatella Paolino

Labrafil M2125-CS is a non-ionic surfactant component widely used for improving the solubilization of poor water-soluble drugs and as component of lipid-based nanosystem formulation. The aim of this research work was to evaluate in depth the stability of lipid-based nanosystems when exposed at several experimental conditions, such as temperature- and pH-variations, and during a specific storage process—lyophilization. Dynamic light scattering was the main analysis carried out during this research work for investigating eventual physico-chemical variations of nanosystem properties after different storage phases. We demonstrated that many of prepared formulations were able to maintain almost unchanged mean size and polydispersity index values, resisting acid and basic pH or high and low temperature, as well as the freeze-drying process. Finally, the results showed that there are no univocal experimental conditions suitable for the storage of all formulation types, but each sample requires customized conditions.

Nanomanufacturing doi: 10.3390/nanomanufacturing2010002

Authors: Michael Muehlberger

Biomimetic micro- and nano- structures have attracted considerable interest over the last decades for various applications ranging from optics to life sciences. The complex nature of the structures, however, presents significant challenges for fabrication and their application in real-life settings. Nanoimprint lithography could provide an interesting opportunity in this respect. This article seeks to provide an overview of what has already been achieved using nanoscale replication technologies in the field of biomimetics and will aim to highlight opportunities and challenges for nanoimprinting in this respect in order to inspire new research.

Nanomanufacturing doi: 10.3390/nanomanufacturing2010001

Authors: Saad Niaz Ben Forbes Bahijja Tolulope Raimi-Abraham

Several challenges exist for successful nanoparticle cellular uptake—they must be able to cross many physical barriers to reach their target and overcome the cell membrane. A strategy to overcome this challenge is to exploit natural uptake mechanisms namely passive and endocytic (i.e., clathrin- and caveolin-dependent/-independent endocytosis, macropinocytosis and phagocytosis). The influence of nanoparticle material and size is well documented and understood compared to the influence of nanomaterial shape. Generally, nanoparticle shape is referred to as being either spherical or non-spherical and is known to be an important factor in many processes. Nanoparticle shape-dependent effects in areas such as immune response, cancer drug delivery, theranostics and overall implications for nanomedicines are of great interest. Studies have looked at the cellular uptake of spherical NPs, however, fewer in comparison have investigated the cellular uptake of non-spherical NPs. This review explores the exploitation of endocytic pathways for mainly inorganic non-spherical (shapes of focus include rod, triangular, star-shaped and nanospiked) nanoparticles cellular uptake. The role of mathematical modelling as predictive tools for non-spherical nanoparticle cellular uptake is also reviewed. Both quantitative structure-activity relationship (QSAR) and continuum membrane modelling have been used to gain greater insight into the cellular uptake of complex non-spherical NPs at a greater depth difficult to achieve using experimental methods.

Nanomanufacturing doi: 10.3390/nanomanufacturing1030013

Authors: Prathima Prabhu Tumkur Nithin Krisshna Gunasekaran Babu R. Lamani Nicole Nazario Bayon Krishnan Prabhakaran Joseph C. Hall Govindarajan T. Ramesh

Due to its excellent physicochemical properties, cerium oxide (CeO2) has attracted much attention in recent years. CeO2 nanomaterials (nanoceria) are widely being used, which has resulted in them getting released to the environment, and exposure to humans (mostly via inhalation) is a major concern. In the present study, CeO2 nanoparticles were synthesized by hydroxide-mediated method and were further characterized by Scanning Electron Microscopy (SEM), Field Emission Scanning Electron Microscopy (FESEM), Energy Dispersive X-ray Spectroscopy (EDX), Fourier Transform Infrared Spectroscopy (FTIR), and X-ray Diffraction Spectroscopy (XRD). Human lung epithelial (Beas-2B) cells were used to assess the cytotoxicity and biocompatibility activity of CeO2 nanoparticles. 3-(4,5-Dimethylthiazol-2-yl)-2,5-Diphenyltetrazolium Bromide (MTT) and Live/Dead assays were performed to determine the cytotoxicity and biocompatibility of CeO2 nanoparticles. Generation of reactive oxygen species (ROS) by cerium oxide nanoparticles was assessed by ROS assay. MTT assay and Live/Dead assays showed no significant induction of cell death even at higher concentrations (100 μg per 100 μL) upon exposure to Beas-2B cells. ROS assay revealed that CeO2 nanoparticles did not induce ROS that contribute to the oxidative stress and inflammation leading to various disease conditions. Thus, CeO2 nanoparticles could be used in various applications including biosensors, cancer therapy, catalytic converters, sunscreen, and drug delivery.

Nanomanufacturing doi: 10.3390/nanomanufacturing1030012

Authors: Saad Ullah Rathore Sima Dimitrijev Hamid Amini Moghadam Faisal Mohd-Yasin

This paper presents equations for the electron density of the two-dimensional electron gas (2DEG) in AlGaN/GaN heterostructures in three realistic scenarios: (1) AlGaN/GaN heterostructure with surface exposed to ambient with mobile ions, (2) metal gate deposited on the AlGaN surface, and (3) a thick dielectric passivation layer on the AlGaN surface. To derive the equations, we analyzed these scenarios by applying Gauss’s law. In contrast to the idealistic models, our analysis shows that the 2DEG charge density is proportional to the difference between spontaneous polarization of AlGaN and GaN, whereas surprisingly, it is independent of the piezoelectric polarization.

Nanomanufacturing doi: 10.3390/nanomanufacturing1030011

Authors: Silvia Voci Massimo Fresta Donato Cosco

Vegetal proteins have emerged as appealing starting materials for the development of various drug delivery systems, and their use for obtaining polymeric nanoparticles has been profitably exploited in multidisciplinary fields. Wheat gliadin, the water-insoluble storage protein of gluten, is characterized by a great amount of hydrophobic amino acid residues and notable mucoadhesive features. This biopolymer can be easily manipulated to form colloidal carriers, films and fibers by means of bio-acceptable solvents and easy preparation procedures. In this investigation, four model compounds characterized by different octanol/water partition coefficient (logP) values were encapsulated in gliadin nanoparticles, with the aim of investigating the influence of their physico-chemical properties on the cargo features and technological characteristics of the protein nanocarriers. The results demonstrate that the chemical structure, solubility and molecular weight of the compounds used are able to dramatically modulate the mean sizes and the entrapment efficiency of gliadin nanoparticles. This demonstrates the importance of a preformulation investigation when a molecule needs to be encapsulated in this type of polymeric carrier.

Nanomanufacturing doi: 10.3390/nanomanufacturing1030010

Authors: Shamroza Mubarik Nawal Qureshi Zainab Sattar Aqeela Shaheen Ambreen Kalsoom Marryam Imran Farzana Hanif

The utilization of biomass waste to produce valuable products has extraordinary advantages as far as both the economy and climate are concerned, which have become particularly significant lately. The large-scale manufacturing of agricultural waste, mainly rice by-products (rice husk, rice straw, and rice bran), empowers them to be the most broadly examined biomasses as they contain lignin, cellulose, and hemicellulose. Rice waste was first used to incorporate bulk materials, while the manufacturing of versatile nanostructures from rice waste at low cost has been developed in recent years and attracts much consideration nowadays. Carbon-based nanomaterials including graphene, carbon nanotubes, carbon dots, fullerenes, and carbon nanofibers have tremendous potential in climate and energy-related applications. Various methods have been reported to synthesize high-value carbon nanomaterials, but the use of green technology for the synthesis of carbon nanomaterials is most common nowadays because of the abundant availability of the starting precursor, non-toxicity, low fabrication cost, ease of modification, and eco-friendly nature; therefore, reusing low-value biomass waste for the processing of renewable materials to fabricate high-value products is remarkable. Carbon nanomaterials derived from rice waste have broad applications in various disciplines owing to their distinctive physicochemical, electrical, optical, mechanical, thermal, and enhanced biocompatibility properties. The main objective of this review and basic criteria of selecting examples and explanations is to highlight the green routes for the synthesis of carbon nanomaterials—i.e., graphene, carbon nanotubes, and carbon dots—from rice biomass waste, and their extensive applications in biomedical research (bio-imaging), environmental (water remediation), and energy-related (electrodes for supercapacitors, Li-ion battery, fuel cells, and solar cells) applications. This review summarizes recent advancements, challenges, and trends for rice waste obtained from renewable resources for utilization in the fabrication of versatile carbon-based nanomaterials.

Nanomanufacturing doi: 10.3390/nanomanufacturing1030009

Authors: Cory J. Trout Paul Kumpf Karli Sipps Julianne C. Griepenburg Sean M. O’Malley

The ability to suspend plasmonic metal nanoparticles in apolar environments is an important feat towards harnessing their optical properties for use in amphiphilic biological environments. Pulsed laser Ablation in Liquids (PLAL) is a well-established method for the production of gold nanoparticles (AuNPs) in aqueous environments; however, ablation in organic liquids for the synthesis of hydrophobic AuNPs still has many unknowns, such as the relationship between colloidal stability and the ligand shell. In this study, hydrophobic AuNPs were produced by PLAL of gold in a 1-alkanethiol/n-decane solution and treated with laser fragmentation. Results demonstrate that longer chain length ATs produced particles with a smaller average size; however, there was no strong correlation between alkanethiol (AT) concentration and particle size. Stability was investigated by monitoring the temporal evolution of the extinction spectra which revealed that lower concentrations of AT stabilize the colloids while higher concentrations tend to result in quicker particle aggregation. Furthermore, longer chain length ATs demonstrated improved stability. Additionally, vibrational spectroscopy was employed to examine the AuNP surface chemistry, which pointed to the presence of oxidized carbon species and graphitic carbon.

Nanomanufacturing doi: 10.3390/nanomanufacturing1020008

Authors: Md Subhan Kristi Choudhury Newton Neogi

Molecular nanomaterials are of prodigious reputation for their uses in the numerous industries. This article highlights established industrial potential application areas for nanoparticles. The success of nanomanufacturing depends on the strong cooperation between academia and industry in order to be informed about current needs and future challenges, to design products directly translated to the industrial sector. The selection of the appropriate method, combining synthesis of nanomaterials with required properties and limited impurities as well as scalability of the technique, is of paramount importance. Varieties of molecular nanomaterials and their synthesis, characterization, and important applications are of current interest in several industries. Improved synthetic routes and advanced characterization methods will be important to advance molecular nanomaterials for their rapid translation to industries, manufacturing many useful products, and their implication in global economic development. Nanomaterials have emerging applications in almost all modern industries including construction, textile, water, aeronautics, food, medicine, environment cosmetics, machinery, oil and gas and computer. In the current review, we have chosen some leading industries world-wide that use nanomaterials. Besides the important applications of nanomaterials in almost all spheres of human life and environment, their toxicological effects must be addressed properly to utilize these applications. There are also some obstacles to a greater impact of nanotechnology in industry including its toxicological effects in human and surrounding environments and regulations of nanomaterials use. This review addresses molecular nanomaterials synthesis strategies, characterization methods developments, and their novel industrial and other relevant application fields.

Nanomanufacturing doi: 10.3390/nanomanufacturing1020007

Authors: Felipe A. La Porta Sofia Masi

The study of the solvent-mediated structural evolution mechanism of the Cs4PbBr6 powders prepared using the solvothermal method is presented. The Cs4PbBr6 powders with a rhombohedral structure and an intense green emission (i.e., mainly due to the presence of complex defect states in the forbidden gap), which is stable in its solid-state form, but a distinct behavior is observed in different dispersions, easily detectable when irradiated with ultraviolet (UV) light. Depending on the polarity of the solvent, a change in the emission color from green to red is observed, easily detectable when irradiated with ultraviolet (UV) light. Our findings suggest that the solvent polarity affects the surface decomposition process, leading to a different change in composition, structure and crystal shape. This peculiar behavior plays a pivotal role in the control of the properties of Cs4PbBr6, and this study, therefore, offers a fundamental understanding needed for Cs4PbBr6 potential future applications.

Nanomanufacturing doi: 10.3390/nanomanufacturing1020006

Authors: Alyne R. de Araújo Lívio C. C. Nunes Karla C. B. F. Oliveira Maria G. F. M. Carvalho Juliana C. Cardoso Patricia Severino Monica F. L. R. Soares Eliana B. Souto Gildário D. Lima

The respiratory protection equipment (RPE) used by health professionals consists of an essential device to prevent infectious diseases, especially those caused by biological agents such as the coronavirus (SARS-CoV-2). The current epidemiological panorama is worrying, and the context of creation and production of the mask has emerged as an alternative to RPE to face the public health crisis worldwide. The aim of this work is to present a low-cost alternative as an FFP2-like filter for a reusable respirator face mask. This study presents the comparison of different cellulose-based filtering materials performed by retention testing, time saturation testing, aerosol penetration testing, nanoparticle (~140 nm) filtration testing, bacterial filtration efficiency (BFE), analysis of material morphology and usability. The reusable respirator face mask used in this study is an open-source innovation, using 3D printing. Cotton disc proved to be the best filter material for the reusable mask, with satisfactory results and a performance similar to that shown by the N95-type mask. The cotton disc ensured effectiveness over 6 h of use, and after that, the reusable respirator face mask (here, Delfi-TRON®) needed to be sanitized and replenished with a new cotton disc. Upon preliminary analyses of filtration efficiency, the selected filter was shown to be a low-cost biodegradable and biocompatible alternative.

Nanomanufacturing doi: 10.3390/nanomanufacturing1010005

Authors: Kristine L. Haley Jeffrey A. Cloninger Kayla Cerminara Randy M. Sterbentz Takashi Taniguchi Kenji Watanabe Joshua O. Island

Recent advances in the manipulation and control of layered, two-dimensional materials has given way to the construction of heterostructures with new functionality and unprecedented electronic properties. In this study, we present a simple technique to assemble and transfer van der Waals heterostructures using common nail polish. Commercially available nail polish acts as a resilient sticky polymer, allowing for the fabrication of complex multi-material stacks without noticeable fatigue. Directly comparing four commercially available brands of nail polish, we find that one stands out in terms of stability and stacking characteristics. Using this method, we fabricate two top-gated devices and report their electrical properties. Our technique reduces the complexity in assembling van der Waals heterostructures based on the proven van der Waals pick up method.

Nanomanufacturing doi: 10.3390/nanomanufacturing1010004

Authors: Janek Buhl Danbi Yoo Markus Köpke Martina Gerken

The application of nanopatterned electrode materials is a promising method to improve the performance of thin-film optoelectronic devices such as organic light-emitting diodes (OLEDs) and organic photovoltaics. Light coupling to active layers is enhanced by employing nanopatterns specifically tailored to the device structure. A range of different nanopatterns is typically evaluated during the development process. Fabrication of each of these nanopatterns using electron-beam lithography is time- and cost-intensive, particularly for larger-scale devices, due to the serial nature of electron beam writing. Here, we present a method to generate nanopatterns of varying depth with different nanostructure designs from a single one-dimensional grating template structure with fixed grating depth. We employ multiple subsequent steps of UV nanoimprint lithography, curing, and ion beam etching to fabricate greyscale two-dimensional nanopatterns. In this work, we present variable greyscale nanopatterning of the widely used electrode material indium tin oxide. We demonstrate the fabrication of periodic pillar-like nanostructures with different period lengths and heights in the two grating directions. The patterned films can be used either for immediate device fabrication or pattern reproduction by conventional nanoimprint lithography. Pattern reproduction is particularly interesting for the large-scale, cost-efficient fabrication of flexible optoelectronic devices.

Nanomanufacturing doi: 10.3390/nanomanufacturing1010003

Authors: Fulden Ulucan-Karnak Sinan Akgöl

Early detection of cancer disease is vital to the successful treatment, follow-up and survival of patients, therefore sensitive and specific methods are still required. Mucin 1 (MUC1) is a clinically approved biomarker for determining the cancer that is a type I transmembrane protein with a dense glycosylated extracellular domain extending from the cell surface to 200–500 nm. In this study, nanopolymers were designed with a lectin affinity-based recognition system for MUC1 detection as a bioactive layer on electrochemical biosensor electrode surfaces. They were synthesized using a mini emulsion polymerization method and derivatized with triethoxy-3-(2-imidazolin-1-yl) propylsilane (IMEO) and functionalized with Concanavalin a Type IV (Con A) lectin. Advanced characterization studies of nanopolymers were performed. The operating conditions of the sensor system have been optimized. Biosensor validation studies were performed. Real sample blood serum was analyzed and this new method compared with a commercially available medical diagnostic kit (Enzyme-Linked ImmunoSorbent Assay-ELISA). The new generation nanopolymeric material has been shown to be an affordable, sensitive, reliable and rapid device with 0.1–100 U/mL linear range and 20 min response time.