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Metals2026, 16(2), 197;https://doi.org/10.3390/met16020197 
(registering DOI)

7 February 2026

The quality of the feedstock powder plays a key role in determining the properties of coatings produced by cold spray (CS). However, most commercially available powders are not specifically designed for CS, which makes it difficult to tailor powder c...

  • Article
  • Open Access

Influence of Ga Content and Pre-Treatment on the Mechanical Properties of High-Mg-Content Al-Mg-Zn-Ga Alloys

  • Boyu Xue,
  • Qilong Liu,
  • Wei Xiao,
  • Xiwu Li,
  • Guanjun Gao,
  • Hongwei Yan,
  • Kai Wen,
  • Xiaowu Li,
  • Yongan Zhang and
  • Baiqing Xiong
  • + 1 author

6 February 2026

Al-Mg-Zn crossover alloys are promising lightweight structural materials. This study systematically investigates the effects of Ga content (0–0.8 wt.%) and pre-treated aging (PA) on the mechanical properties and microstructure in high-Mg-conten...

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  • Open Access

6 February 2026

This study employed a Gleeble-3800TM thermal simulator to conduct thermal cycle experiments on the coarse-grained heat-affected zone (CGHAZ) of Nb-Ti-La microalloyed steel under welding heat inputs of 50, 80, 100, and 120 kJ/cm. A systematic analysis...

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  • Open Access

The Parametrization of Thermoelastic Martensite Phase Transformations at Constant Stress in Shape Memory Alloys Using a Sigmoidal Boltzmann Function

  • Maxim A. Orlov,
  • Matvey G. Fedin,
  • Vladimir S. Kalashnikov,
  • Victor V. Koledov,
  • Kirill D. Aksenov,
  • Anton V. Nesolenov,
  • Gulbarshin K. Shambilova,
  • Georgy I. Makarov and
  • Ivan S. Levin

6 February 2026

The parametrization of the thermomechanical behavior of shape memory alloys (SMAs) under constant load is described in terms of their functional properties. The deformation–temperature–stress behavior of SMAs from various alloy systems&md...

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  • Open Access

6 February 2026

Laser powder bed fusion (LPBF) was adopted to manufacture AlSi10Mg, and two post-processing schedules, T4 (510 °C/2 h + water quench) and T6 (T4 + 180 °C/6 h), were applied to elucidate how Si precipitation size controls ductility. The as-bui...

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  • Open Access

5 February 2026

This study reviews the application of wire arc additive manufacturing (WAAM) technology in maritime engineering and investigates an experimentally driven analytical approach for prediction of thermal distributions based on the Rosenthal solution. Two...

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  • Open Access
21 Views
15 Pages

5 February 2026

This study investigates the influence of vanadium–nitrogen (V-N) microalloying design on the microstructure and mechanical properties of 700 MPa grade ultra-high-strength steel bars. Through the control of the V/N ratio and cooling rate, a yiel...

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  • Open Access
30 Views
15 Pages

5 February 2026

Fe composites are highly valued for their unique mechanical and magnetic properties, making them essential in various industrial applications. This study represents the first reported attempt to combine PZT into an Fe matrix, aiming to develop novel...

  • Article
  • Open Access
32 Views
18 Pages

Evolution of Microstructure, Mechanical Properties and Residual Stress Prediction of Al2O3 Ceramic/TC4 Alloy Diffusion Bonded Joint

  • Yangfan Fu,
  • Dalong Cong,
  • Tao Hu,
  • Guangjie Feng,
  • Zhongsheng Li,
  • Dajun Chen,
  • Zaijun Yi,
  • Guangyu Yu,
  • Wei Cong and
  • Dean Deng
  • + 1 author

5 February 2026

This study systematically investigates the microstructure evolution, mechanical properties, and residual stress distribution in diffusion-bonded joints between Al2O3 ceramic and TC4 alloy. Motivated by the need for reliable high-temperature joints in...

  • Article
  • Open Access
39 Views
15 Pages

Simulation on the Influence of Inclusion–Matrix Interaction on Crack Initiation and Growth in Hypo-Peritectic Steel

  • Yanan Zeng,
  • Xiangkan Miao,
  • Junguo Li,
  • Yukang Yuan,
  • Bingbing Ge,
  • Yitong Wang and
  • Yajun Wang

5 February 2026

Hypo-peritectic steels are susceptible to interfacial cracking during thin-slab continuous casting, in which non-metallic inclusions play a critical role. This study systematically investigates the effects of inclusion type and morphology on interfac...

  • Article
  • Open Access
108 Views
25 Pages

4 February 2026

Titanium alloys are widely used as bone graft materials due to their excellent corrosion resistance and biocompatibility. Implant failure can result from long-term exposure to body fluids and inflammation-induced pH decreases, both of which compromis...

  • Article
  • Open Access
98 Views
17 Pages

4 February 2026

To address surface defects and enhance the wear resistance of 316L stainless steel parts fabricated by Selective Laser Melting (SLM), this study applied shot peening (SP) surface treatment to the SLM-processed samples. Ball-on-disk tribological tests...

  • Article
  • Open Access
72 Views
23 Pages

Transformer-Based Dynamic Flame Image Analysis for Real-Time Carbon Content Prediction in BOF Steelmaking

  • Hao Yang,
  • Meixia Fu,
  • Wei Li,
  • Lei Sun,
  • Qu Wang,
  • Na Chen,
  • Ronghui Zhang,
  • Zhenqian Wang,
  • Yifan Lu and
  • Jianquan Wang
  • + 1 author

4 February 2026

Accurately predicting molten steel carbon content plays a crucial role in improving productivity and energy efficiency during the Basic Oxygen Furnace (BOF) steelmaking process. However, current data-driven methods primarily focus on endpoint carbon...

  • Article
  • Open Access
123 Views
21 Pages

Sustainable Production of Chromium–Manganese Ligatures from Low-Grade Iron–Manganese Ore and Ferrosilicochrome Dust: Thermodynamic Modeling and Experimental Verification

  • Yerbolat Makhambetov,
  • Sultan Kabylkanov,
  • Saule Abdulina,
  • Armat Zhakan,
  • Azamat Burumbayev,
  • Zhadiger Sadyk,
  • Amankeldy Akhmetov and
  • Alok Sarkar

4 February 2026

This study investigates the thermodynamic and experimental aspects of producing a chromium–manganese ligature under high-temperature smelting conditions using low-grade iron–manganese ore and ferrosilicochrome (FeSiCr) dust as both a redu...

  • Article
  • Open Access
130 Views
13 Pages

The Effect of Post-Heat Treatments on Microstructure and Mechanical Properties of a L-PBF CoCrNi–AlTi Medium-Entropy Alloy

  • Xiaojing Xiong,
  • Xiaodong Nong,
  • Libin Yu,
  • Xianzhao Meng,
  • Chunjia Mo,
  • Yunjie Bi and
  • Hui Ding

3 February 2026

A CoCrNi-AlTi medium-entropy alloy was fabricated via laser powder bed fusion (L-PBF), and its microstructural evolution and mechanical response during aging at 500–900 °C for 1 h were systematically investigated. The as-built alloy exhibit...

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  • Open Access
124 Views
17 Pages

3 February 2026

Mg has high potential as a base metal for biocompatible metallic implants due to its light weight, biocompatibility, and mechanical properties that are similar to bone. In the present study, Mg-10Se was synthesized via a powder metallurgy method foll...

  • Article
  • Open Access
142 Views
23 Pages

3 February 2026

Ni–Fe alloys were prepared via electrodeposition from a citrate electrolyte under different magnetic field (MF) strengths (0.1 T, 0.3 T, and 0.5 T) and configurations parallel (B) and perpendicular (B) to the electrode surface. The...

  • Article
  • Open Access
195 Views
27 Pages

MTFE-Net: A Deep Learning Vision Model for Surface Roughness Extraction Based on the Combination of Texture Features and Deep Learning Features

  • Qiancheng Jin,
  • Wangzhe Du,
  • Huaxin Liu,
  • Xuwei Li,
  • Xiaomiao Niu,
  • Yaxing Liu,
  • Jiang Ji,
  • Mingjun Qiu and
  • Yuanming Liu

2 February 2026

Surface roughness, critically measured by the Arithmetical Mean Roughness (Ra), is a vital determinant of workpiece functional performance. Traditional contact-based measurement methods are inefficient and unsuitable for online inspection. While mach...

  • Article
  • Open Access
148 Views
17 Pages

2 February 2026

Mafic mine tailings are highly resistant to bioleaching due to their silicate-rich composition, low sulfide content, and strong buffering capacity. This study aimed to assess the potential use of heterotrophic bioleaching to promote the release of me...

  • Article
  • Open Access
187 Views
25 Pages

2 February 2026

This study examines the mechanical response of medium-manganese TRIP steels under different stress states, focusing on deformation-induced austenite-to-martensite transformation and ageing phenomena. Two steels with distinctly different ferrite&ndash...

  • Article
  • Open Access
139 Views
22 Pages

1 February 2026

Copper–aluminum layered composites offer a promising combination of high conductivity, light weight, and cost-effectiveness, making them attractive for applications in electric vehicles, electronics, and power transmission. However, achieving r...

  • Article
  • Open Access
118 Views
20 Pages

1 February 2026

A comprehensive investigation was conducted into the microstructural evolution, high-cycle fatigue properties, and corresponding fatigue fracture mechanism of the simulated coarse-grained heat-affected zone (CGHAZ) in low-carbon microalloyed steel wi...

  • Article
  • Open Access
195 Views
17 Pages

Effects of Heat Treatment on Microstructure and Properties of Re/Inconel 718 Composites Fabricated by Laser Powder Bed Fusion

  • Peikang Bai,
  • Mengxuan Wang,
  • Jing Li,
  • Jiaming Bai,
  • Jing Zhang,
  • Zhuoqun Wang,
  • Ben Niu,
  • Jianxin Xing and
  • Yulong Liao

1 February 2026

In this study, 3 wt.% Re/Inconel 718 composite was fabricated by laser powder bed fusion (LPBF), and the effects of aging treatments on the microstructure and properties of the Re/Inconel 718 composite were systematically investigated. This study aim...

  • Article
  • Open Access
120 Views
25 Pages

1 February 2026

To address the limitations in the corrosion resistance of 316L stainless steel, ceramic reinforcements are increasingly utilized in additive manufacturing. However, their influence on corrosion behavior varies significantly. Via laser powder bed fusi...

  • Article
  • Open Access
121 Views
18 Pages

Study on the Corrosion Behavior and Mechanism of Supersonic Flame Sprayed C276 Coating in Simulated Seawater Environment

  • Long Yan,
  • Ping Liang,
  • Zengyao Chen,
  • Hongchi Ma,
  • Zhong Li,
  • Cuiwei Du and
  • Zhiyong Liu

1 February 2026

In this study, a Hastelloy C276 coating was fabricated on the surface of Q345B steel using high-velocity oxy-fuel (HVOF) spraying technology, and the corrosion behavior and mechanism of the coating in a simulated seawater environment were investigate...

  • Review
  • Open Access
149 Views
23 Pages

1 February 2026

Structural steel reuse can gain large embodied-carbon savings, yet it is still not widely adopted since approval depends on the quality of the evidence, how uncertainty is handled, and if the design requirements are followed, not just on resistance....

  • Article
  • Open Access
143 Views
13 Pages

1 February 2026

We studied the microstructural evolution and mechanical properties of ultrafine-grained CrMnFeCoNi high-entropy alloys fabricated by mechanical alloying of various additives and spark plasma sintering. The additives were 1 wt.% process control agent...

  • Article
  • Open Access
141 Views
10 Pages

The Effect of High Heat Input on the Microstructure and Impact Toughness of EH36 Steel Welded Joints

  • Zhenteng Li,
  • Pan Zhang,
  • Gengzhe Shen,
  • Fujian Guo,
  • Yanmei Zhang,
  • Liuyan Zhang,
  • Qunye Gao and
  • Xuelin Wang

1 February 2026

Ultra-high heat input welding offers high efficiency for large-scale offshore engineering, but excessive heat input can degrade low-temperature toughness. This study investigates the microstructural evolution and impact toughness of EH36 ship steel u...

  • Review
  • Open Access
134 Views
53 Pages

A Review of Experimental and Simulation Methods for Rolling Contact Fatigue

  • Minghui Wang,
  • Hao Su,
  • Zhigang Yan,
  • Chen Chen,
  • Chunlei Zheng,
  • Bo Lv and
  • Fucheng Zhang

31 January 2026

Rolling contact fatigue and wear of wheel–rail systems are critical factors affecting the safety of high-speed railways and have long been key research topics in materials science. This paper reviews the theoretical foundations of wheel–r...

  • Article
  • Open Access
165 Views
17 Pages

The Influence of Annealing on Microstructure Evolution and Mechanical Properties of 442 Ferritic Stainless Steel

  • Yufeng Li,
  • Changbo Wang,
  • Yang Hui,
  • Chen Chen,
  • Xuefeng Lu,
  • Jie Sheng and
  • Xingchang Tang

30 January 2026

The microstructure evolution law and the changes in mechanical properties of 442 ferritic stainless steel after annealing treatment at different temperatures are systematically investigated. The results show that, as the annealing temperature increas...

  • Article
  • Open Access
145 Views
17 Pages

Hydrogen-Induced Crack Evolution and Microstructural Adaptation in Zirconium Alloy: An In Situ EBSD Tensile Study

  • Changxing Cui,
  • Bo Li,
  • Huanzheng Sun,
  • Hui Wang,
  • Shuo Sun,
  • Guannan Zhao,
  • Zheng Feng and
  • Wen Zhang

30 January 2026

The performance of Zr-2.5Nb alloy pressure tubes in nuclear reactors is critically dependent on the behavior of precipitated hydrides. In this study, a hydrogen-charged Zr-2.5Nb alloy pressure tube was subjected to in situ tensile testing combined wi...

  • Article
  • Open Access
211 Views
12 Pages

30 January 2026

This work reports on the extraction and separation of Co(II) and Li(I) ions from chloride solutions using a synergistic mixture, namely Cyphos IL 101 (trihexyl(tetradecyl)phosphonium chloride[R4PCl] and TBP (tributylphosphate). This system has not be...

  • Article
  • Open Access
265 Views
19 Pages

29 January 2026

Edge cracking severely limits the rolling yield of magnesium alloy plates. A novel lattice severe deformation rolling (LSDR) process using corrugated rolls is proposed to suppress edge cracking. Numerical simulations, rolling experiments, and microst...

  • Article
  • Open Access
203 Views
31 Pages

29 January 2026

Carburizing process optimization requires accurate prediction of multiple interrelated outcomes, yet existing models either oversimplify the physics or require prohibitively large datasets. Here, we present a physics-informed machine learning (PIML)...

  • Review
  • Open Access
364 Views
34 Pages

29 January 2026

High-entropy alloys (HEAs) present a fundamental design paradox: their exceptional properties arise from complex, high-dimensional composition–process–microstructure–property (CPMP) relationships, yet the knowledge needed to navigat...

  • Review
  • Open Access
430 Views
36 Pages

29 January 2026

Metallic seismic dampers are an effective tool for reducing structural damage during seismic events. While previous reviews have often focused on cataloging device types, this review presents a deep analysis of the underlying science governing their...

  • Article
  • Open Access
142 Views
22 Pages

29 January 2026

The amount of scrap steel and selection of blowing process parameters are known to influence the fluid flow characteristics of the melt pool in converter steelmaking. However, few studies have considered the effects of scrap steel and blowing process...

  • Article
  • Open Access
152 Views
16 Pages

Hydrogen-Induced Delayed Fracture Susceptibility in Ti–Nb–V Microalloyed Press-Hardened Steel Compared to Ti-Microalloyed Reference

  • Renzo Valentini,
  • Leonardo Bertini,
  • Fabio D’Aiuto,
  • Michele Maria Tedesco and
  • Hardy Mohrbacher

28 January 2026

In alignment with the European Union’s 2050 carbon-neutrality targets, the automotive industry is intensifying efforts to adopt lightweight materials that ensure structural integrity without compromising safety. Press-hardened steels (PHS), off...

  • Article
  • Open Access
167 Views
18 Pages

A Numerical Simulation on the Melting Behavior of Ferrochrome Alloy in Molten Steel

  • Yuanhao Hai,
  • Mengke Liu,
  • Guojun Ma,
  • Xiang Zhang and
  • Dingli Zheng

28 January 2026

Ferrochrome alloy is a crucial additive in steelmaking, significantly enhancing the strength, hardness, and corrosion resistance of steel; investigating the melting behavior of ferrochrome alloy could provide a theoretical foundation for producing st...

  • Article
  • Open Access
144 Views
20 Pages

The Coupling Relationship of Dynamic Recrystallization and Lamellar Globularization of the BT25y Alloy During High-Temperature Deformation

  • Xuemei Yang,
  • Xiaojing Zong,
  • Cheng Wang,
  • Yueyu Sun,
  • Jiayuan Wang,
  • Boshi Zheng,
  • Juncheng Fang,
  • Xuewei Yan and
  • Xiaonan Shi

28 January 2026

In the aerospace field, the BT25y titanium alloy is recommended as a candidate material for manufacturing compressor discs and rotor blades of aircraft engines. The influence of hot deformation parameters on the microstructural evolution, recrystalli...

  • Review
  • Open Access
300 Views
23 Pages

27 January 2026

Indium is a strategically important metal, essential for the production of transparent conductive oxides, flat panel displays, thin-film photovoltaics, and advanced optoelectronic devices. Due to its limited natural abundance and its occurrence in tr...

  • Article
  • Open Access
242 Views
18 Pages

27 January 2026

In the present study, the effects of electrode geometry and welding current on the tensile-shear strength, failure energy, fracture type, and joint microstructure were investigated during the RSW of ultra-high-strength MS1500 steel to high-strength l...

  • Article
  • Open Access
288 Views
18 Pages

Accelerated Optimization of Superalloys by Integrating Thermodynamic Calculation Data with Machine Learning Models: A Reference Alloy Approach

  • Yubing Pei,
  • Zhenhuan Gao,
  • Junjie Wu,
  • Liping Nie,
  • Song Lu,
  • Jiaxin Tan,
  • Ziyun Wu,
  • Longfei Li and
  • Xiufang Gong

27 January 2026

The multi-objective optimization of multicomponent superalloys has long been impeded by not only the complex interactions among multiple elements but also the low efficiency and high cost of traditional trial-and-error methods. To address this issue,...

  • Article
  • Open Access
164 Views
20 Pages

High-Temperature Mechanical Properties and Friction-Wear Performance of CrAlN Coatings Prepared by Arc Ion Plating via Mo Doping

  • Rongjun Yang,
  • Lingxin Zhou,
  • Songjie Zhou,
  • Hongwu Liu,
  • Weilin Chen,
  • Weizhou Li and
  • Minming Jiang

27 January 2026

CrAlN coatings are widely used for surface protection because of their excellent properties. Alloying with additional elements has been shown to effectively modify mechanical and tribological behavior of these coatings. In this study, CrAlMoxN coatin...

  • Article
  • Open Access
223 Views
14 Pages

Hot-Formed, High-Strength, Integrated Automotive Parts: Numerical Analysis and Process Optimization

  • Chunlin Li,
  • Xin Xu,
  • Xiao Liang,
  • Li Lin,
  • Rendong Liu and
  • Xiaodong Li

26 January 2026

Hot-forming, as a typical representative forming technology of high-strength steel (HSS), is one of the most effective ways to manufacture structural components for achieving automotive lightweighting goal. In this paper, a newly-developed commercial...

  • Article
  • Open Access
197 Views
18 Pages

26 January 2026

Reliable joining of multi-layer aluminum foil current collectors is crucial for enhancing the performance and safety of high-capacity lithium-ion batteries. However, laser welding of such thin-thick aluminum combinations is often hindered by porosity...

  • Article
  • Open Access
170 Views
17 Pages

Corrosion Properties and Performance of Nanostructured Multilayered Chromium–Amorphous Carbon Coatings on HS6-5-2 Steel

  • Boriana Tzaneva,
  • Yavor Sofronov,
  • Krum Petrov,
  • Valentin Mishev,
  • Rayna Dimitrova,
  • Antonio Nikolov,
  • Milko Yordanov,
  • Milko Angelov,
  • Boyan Dochev and
  • Krassimir Marchev

26 January 2026

Magnetron-sputtered coatings consisting of multiple alternating layers of chromium and amorphous carbon (Cr/a-C)ml were deposited on HS6-5-2 steel with an intermediate chromium layer by varying deposition rates. Three series of coatings, S1, S2, and...

  • Article
  • Open Access
203 Views
22 Pages

Effect of Weld Surface Quality on the Fatigue Performance of Q420 Steel Used in Offshore Wind Tower Tube

  • Jun Cao,
  • Wubin Ren,
  • Guodong Zhang,
  • Shubiao Yin,
  • Zhongzhu Liu and
  • Xinjun Sun

25 January 2026

The size of offshore wind turbine towers is increasing, and they are subjected to larger and more complex loads, which imposes more stringent requirements on the fatigue performance of welded plates in new offshore wind turbine towers. This study inv...

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Metals - ISSN 2075-4701