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Review

Versatile Emulsion-Based Encapsulation System Production Processes: A Review

by
Chiara Bufalini
and
Roberta Campardelli
*
Department of Civil, Chemical and Environmental Engineering, University of Genoa, via Opera Pia, 15, 16145 Genoa, Italy
*
Author to whom correspondence should be addressed.
Processes 2025, 13(5), 1409; https://doi.org/10.3390/pr13051409 (registering DOI)
Submission received: 26 March 2025 / Revised: 30 April 2025 / Accepted: 3 May 2025 / Published: 5 May 2025
(This article belongs to the Special Issue Green Particle Technologies: Processes and Applications)

Abstract

Encapsulation is defined as the entrapment of active agents within another substance, which can be either solid or liquid. These substances need to be protected in order to preserve their functional and physicochemical properties, to enhance their stability, and to extend their shelf-life. Among all the existing methodologies, emulsion-based techniques are selected to be investigated in this review. Emulsion-based techniques are versatile and adaptable to different applications and different substances. In fact, these methods use the emulsion structure to protect the compounds of interest. Emulsions can be used as standalone systems or as a template for the production of polymeric particles. This review provides a comprehensive overview of emulsion-based techniques, with a particular focus on production processes. The emulsions have been described in terms of classification, composition, and characterization. The main production processes are examined in detail, with the main advantages and disadvantages of each methodology highlighted to provide a comprehensive overview of the topic.
Keywords: emulsion; polymeric particles; active agents; encapsulation; emulsion production methods emulsion; polymeric particles; active agents; encapsulation; emulsion production methods

Share and Cite

MDPI and ACS Style

Bufalini, C.; Campardelli, R. Versatile Emulsion-Based Encapsulation System Production Processes: A Review. Processes 2025, 13, 1409. https://doi.org/10.3390/pr13051409

AMA Style

Bufalini C, Campardelli R. Versatile Emulsion-Based Encapsulation System Production Processes: A Review. Processes. 2025; 13(5):1409. https://doi.org/10.3390/pr13051409

Chicago/Turabian Style

Bufalini, Chiara, and Roberta Campardelli. 2025. "Versatile Emulsion-Based Encapsulation System Production Processes: A Review" Processes 13, no. 5: 1409. https://doi.org/10.3390/pr13051409

APA Style

Bufalini, C., & Campardelli, R. (2025). Versatile Emulsion-Based Encapsulation System Production Processes: A Review. Processes, 13(5), 1409. https://doi.org/10.3390/pr13051409

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