1. Introduction
Lattice structures [
1] are ordered porous materials composed of one or more structural units arranged in space in a specific manner (forming periodic truss structures), endowing them with unique physical and mechanical properties. Characterized by high porosity, excellent energy absorption capacity, and outstanding impact resistance, lattice structures have become an ideal choice for key components (such as sandwich panels for aircraft) in the aerospace field [
2,
3,
4,
5,
6,
7]. Lightweight lattice structures are often subjected to complex and variable loads during service. Their vibration characteristics directly determine the safety, reliability, and service life of the equipment. Free vibration analysis, as the foundation of structural dynamic response, not only provides a crucial theoretical basis for predicting structural behavior under dynamic loads but also serves as a vital prerequisite for guiding vibration and noise reduction design in aerospace equipment.
Currently, significant progress has been made in the study of vibration characteristics of lattice and sandwich structures. Yin et al. [
8] experimentally investigated the vibration and impact dynamic responses of composite hollow-cone lattice structures. Wu et al. [
9] employed the spectral element method to analyze the dynamic behavior of periodic piezoelectric lattices. Tran et al. [
10] studied the linear and nonlinear dynamic characteristics of honeycomb piezoelectric lattice sandwich panels based on the first-order shear deformation theory. Kang et al. [
11] further considered the coupling effects of honeycomb-corrugated composite cores, revealing the significant influence of core configuration on the vibration characteristics of lattice sandwich panels. Recent advancements further demonstrate the extensive research into the structural stability and design optimization of lattice composite shells [
12,
13,
14,
15], underscoring the critical importance of performance prediction and tailoring for these advanced material systems. However, conventional high-fidelity numerical simulations that incorporate the actual lattice structure still face challenges of excessively high computational costs, making them difficult to apply to large-scale parametric analysis and engineering optimization design.
To overcome this bottleneck, equivalent modeling methods for periodic lattice structures have become key to dynamic analysis. Among these, some classical methods (such as the self-consistent method [
16,
17,
18], generalized self-consistent method [
19,
20], and Mori-Tanaka method [
21,
22,
23] exhibit limitations in predicting the equivalent stiffness of such structures. For example, the representative volume element method [
24], which relies on periodic assumptions and boundary conditions, is general but computationally expensive. In contrast, the asymptotic homogenization method (AHM) [
25,
26], leveraging its rigorous mathematical foundation, avoids the need for repeated microscopic-scale computations during macroscopic analysis, significantly improving computational efficiency while maintaining accuracy. Dong et al. [
27] utilized a voxel model and the AHM to solve for the equivalent moduli of three-dimensional periodic materials. However, the complex and time-consuming integral operations involved in the traditional AHM remain complex. Cheng et al. [
24] proposed a numerical implementation of AHM, which cleverly leverages commercial finite element software to obtain unit information, greatly reducing computational complexity. Subsequently, Cai [
28] and Yi [
29] extended the numerical implementation of AHM to solve the equivalent moduli of periodic beam structures and periodic plate structures, respectively.
Analytical methods represent the optimal approach for efficiently analyzing the free vibration of periodic lattice sandwich panels after their homogenization into equivalent homogeneous plates. Classical methodologies, particularly the Navier and Lévy methods, continue to attract considerable attention from researchers and have recently been applied to solve free vibration problems in various types of sandwich panels [
30,
31,
32,
33,
34]. Further developments in analytical techniques have been made, such as the symplectic superposition method proposed by Li and colleagues for addressing plate [
35,
36,
37,
38] and shell [
39,
40,
41] problems under non-Lévy-type boundary conditions. However, these methods still face challenges such as limited applicability to specific boundary conditions or cumbersome derivation processes. The Finite Integral Transform (FIT) method serves as an efficient mathematical tool for solving complex boundary value problems involving high-order partial differential equations, with a broad range of applications. In recent years, the FIT method has been extended to address bending [
42,
43,
44,
45,
46], free vibration [
47,
48,
49,
50], and buckling [
51,
52,
53] problems of plates and shells, demonstrating its advantages in straightforward derivation and strong applicability in engineering practices.
Despite the progress mentioned above, a streamlined and high-precision solution framework for free vibration analysis of periodic lattice sandwich panels remains challenging, particularly under practical boundary conditions. To address this gap, this study proposes a homogenization-enabled analytical solution framework that effectively integrates the AHM and the FIT method. The AHM accurately predicts the equivalent mechanical properties of the periodic lattice core and represents the complex microstructure as an equivalent orthotropic thin plate. This crucial step facilitates the subsequent application of the FIT method, which provides a versatile approach for solving the governing differential equations of vibration under generalized boundary conditions. The combination of these two methods establishes an effective foundation for obtaining analytical solutions for free vibration of lattice sandwich panels beyond conventional Lévy-type boundary constraints.
This paper employs the AHM to predict the equivalent mechanical properties of periodic lattice sandwich structures and establishes a macroscopic equivalent orthotropic thin plate model. The accuracy and reliability of the AHM in predicting the effective properties of lattice sandwich structures are validated through experimental measurements and numerical simulations. Furthermore, by combining the FIT method, new analytical solutions for free vibration of equivalent orthotropic rectangular thin plates under non-Lévy-type boundary conditions are systematically derived, obtaining high-precision natural frequencies and mode shapes. This approach effectively overcomes the issues of high computational costs in conventional high-fidelity numerical simulations, providing a reliable solution framework for efficient and accurate dynamic analysis of complex lattice sandwich structures.
2. Materials and Methods
2.1. Fundamental Theory
For the periodic lattice sandwich panel structure, the smallest periodic cell was denoted as
. In the cell
, the coordinates
,
, and
formed an orthogonal Cartesian coordinate system, where
and
lay in the mid-plane of the panel, and
was perpendicular to the mid-plane. To ensure the accuracy of homogenization results, the thickness
of the periodic panel structure and the dimensions of the unit cell needed to be much smaller than the width of the macroscopic plate and shell structures. The domain of the micro-unit cell was defined as:
where
,
was the thickness of the plate-shell,
and
represented the dimensions of the unit cell in the mid-plane direction, and
was a function related to the lattice form of the upper and lower surfaces.
To more efficiently solve for the equivalent stiffness of periodic plate structures, Cai et al. [
21] proposed a novel AHM that utilizes the finite element method (FEM) to predict the equivalent stiffness of periodic plate structures. The AHM relied on rigorous mathematical derivation. Compared with traditional solution methods, it was easier to implement for achieving high-precision expressions of equivalent stiffnesses. Based on this method, this paper equivalently modeled the periodic lattice sandwich panel structure as a homogeneous rectangular thin plate. Its constitutive equation was
Herein, the coordinate system of the equivalently homogenized plate was denoted as . The tractions and bending moments in the -direction were and , respectively, while those in the -direction are and . represented the in-plane shear force, and denoted the twisting moment. and were the extensional stiffnesses, was the in-plane shear stiffness, and were the bending stiffnesses, and was the torsional rigidity. The remaining terms represented coupling stiffnesses.
Based on the AHM, solving the equivalent stiffness matrix for a periodic lattice core sandwich panel structure could be divided into three steps. The first step involved applying nodal displacement fields
and
equivalent to unit strain fields
and
, and performing a static analysis to obtain equivalent nodal reaction force vectors
and
. The unit strain fields included three in-plane strains and three bending strains, specifically:
where
and
, the equivalent nodal displacement fields were:
These equivalent nodal displacement fields, as defined in Equation (4), were applied to all nodes of the unit cell model in ABAQUS/Standard. The unit cell was modeled as a full solid structure and discretized using eight-node linear brick elements (C3D8R). All components were assigned the material properties of TA15 titanium alloy (Elastic Modulus 96 GPa, Poisson’s ratio 0.39, Density 4429 kg/m3). A structured grid technique was employed during meshing to ensure element quality and periodicity. After performing a static analysis for each displacement field, the corresponding nodal reaction forces and were directly extracted from the ABAQUS/CAE 2021 output database by querying the reaction forces at the constrained nodes.
The second step involved solving the equilibrium equations under periodic boundary conditions within the plane to obtain the characteristic displacement fields and . Using ABAQUS, nodal forces were applied to each node, and then periodic boundary conditions were imposed using the “Equation” constraint function. Specifically, for corresponding node pairs on opposite boundaries, their displacement difference was constrained to equal the relative displacement generated by the macroscopic unit strain field. The characteristic displacement fields and could then be obtained through static analysis.
The third step involved solving for the strain energy of the unit cell, which yielded the equivalent modulus. After obtaining the characteristic displacement fields
and
in the previous step, these fields were reloaded onto the unit cell. Through static analysis, the corresponding nodal reaction forces
and
could be obtained. These forces were then substituted into Equation (5) to calculate the equivalent stiffnesses.
This numerical implementation, leveraging commercial FEM software (ABAQUS/CAE 2021), provides a robust and precise pathway for the homogenization of periodic lattice structures, significantly improving computational efficiency while maintaining accuracy.
2.2. Test Validation
To verify the accuracy of the Asymptotic Homogenization Method (AHM), this study conducted test validation of mechanical properties on periodic microstructures. This section presents a quasi-static compression test investigation on 3D-printed lattice structures. Based on the principle of uniform sampling experimental design, two sizes of lattice cube specimens were fabricated with dimensions of 50 mm × 50 mm × 50 mm and 75 mm × 75 mm × 75 mm, respectively. The tested cubic specimens featured a body-centered cubic (BCC) lattice topology and were manufactured from TA15 titanium alloy using Selective Laser Melting (SLM) technology. Before testing, the two sizes of specimens were labeled as Specimen 1 and Specimen 2. To ensure the reliability of the results, three repeated tests were performed for each specimen type. Taking Specimen 1 as an example, the three repeated tests were labeled Specimen 1-1, 1-2, and 1-3. The testing process is shown in
Figure 1a, while
Figure 1b displays the corresponding calculation results obtained using AHM, with this visualization corresponding to macroscopic compression deformation conditions.
Statistical analysis of the elastic modulus data in
Table 1 demonstrates good agreement between the experimental results and AHM predictions. The relative error between the average elastic modulus of Specimen 2 (779 MPa) and the AHM prediction (762 MPa) is 2.23%, while that of Specimen 1 is 0.79%. This difference mainly originates from inherent size effects in the uniform sampling experimental design with different specimen sizes—as the specimen size increases from 50 mm to 75 mm, structural boundary effects gradually diminish, making Specimen 2’s test results closer to the material’s true equivalent properties. To further assess accuracy, we calculated the 95% confidence intervals for each specimen group: the confidence interval for Specimen 1 is [687 MPa, 849 MPa], and for Specimen 2 is [755 MPa, 803 MPa]. The AHM prediction falls within these intervals, indicating no significant difference between experiments and predictions at a 95% confidence level. All measured elastic modulus values are within a reasonable range of AHM predictions, verifying the method’s reliability.
2.3. Error Analysis
Consider a sandwich panel with macroscopic in-plane dimensions of 200 mm × 200 mm, as shown in
Figure 2. The smallest cell of the core layer (i.e., the in-plane dimensions of the lattice unit cell) is 1 mm × 1 mm. The number of unit cell arrangements along both in-plane directions of the panel is 200. The core height (
) considers 0.9 mm, 1.0 mm, and 1.1 mm. The face sheet thickness (
) considers 0.4 mm, 0.5 mm, 0.6 mm, and 0.7 mm. The member radius (r) is 0.1 mm. Both the lattice core and face sheets are made of TA15 titanium alloy, with an elastic modulus of 96 GPa, a Poisson’s ratio of 0.39, and a density of 4429 kg/m
3.
Based on the AHM, the equivalent stiffness matrix of the homogenized rectangular thin plate is given by Equation (5), which is also a symmetric matrix. For the present problem, all elements in the coupling stiffness matrix
are zero. When
is 0.9 mm, and
is 0.4 mm, 0.5 mm, 0.6 mm, and 0.7 mm, respectively, the
and
in the equivalent stiffness matrix of the periodic lattice sandwich panel are:
When
is 1.0 mm, and
is 0.4 mm, 0.5 mm, 0.6 mm, and 0.7 mm, respectively, the
and
in the equivalent stiffness matrix of the periodic lattice sandwich panel are:
When
is 1.1 mm, and
is 0.4 mm, 0.5 mm, 0.6 mm, and 0.7 mm, respectively, the
and
in the equivalent stiffness matrix of the periodic lattice sandwich panel are:
From Equations (6)–(8), the subscript denotes the core height of the lattice sandwich panel’s unit cell, while the superscript denotes the thickness of the upper and lower face sheets in the sandwich panel.
After obtaining the macroscopic equivalent mechanical properties, the equivalent stiffness matrix is input into the equivalent model using ABAQUS for analysis and calculation, and the calculation results are compared with those of the FEM-based high-fidelity model that incorporates the actual lattice structure. The free vibration problem of a periodic lattice sandwich panel under CCCC boundary conditions is considered, where “C” denotes a clamped edge. Both the high-fidelity model and the two-dimensional equivalent model were treated as eigenvalue problems to extract the natural frequencies and corresponding mode shapes. Specifically, the *FREQUENCY procedure in ABAQUS was used to solve the generalized eigenvalue problem formed by the system’s stiffness matrices. In the high-fidelity model, the upper and lower face sheets of the sandwich panel adopt S8R shell elements, and the core rods of the lattice core adopt B32 beam elements. The approximate global size of the shell element mesh is set to 1 mm, and the approximate global size of the beam element mesh is set to 0.1 mm. The rectangular thin plate adopts S8R shell elements, and the approximate global size of the mesh is set to 1 mm. The first eight natural frequencies calculated by the equivalent model and the high-fidelity model are compared.
Table 2,
Table 3 and
Table 4 show the comparisons of the first three natural frequencies when
is 0.9 mm, 1.0 mm, and 1.1 mm, respectively, while the results for the fourth to eighth modes are provided in
Appendix A,
Table A1,
Table A2 and
Table A3. It can be seen from the tables that under different geometric parameter conditions, the maximum relative error between the first eight natural frequencies of the two-dimensional equivalent model and the high-fidelity model is 6.041%, and the errors of the first three frequencies are all less than 5%, meeting the engineering requirements. For the free vibration problem of the sandwich panel, the vibration modes of the plate are also very critical.
Figure 3 shows the comparison of the first three vibration modes between the equivalent model and the high-fidelity model, and the comparisons for the fourth to eighth modes are presented in
Appendix A,
Figure A1. It can be seen from the figure that the first eight modes of the equivalent model and the high-fidelity model are in good agreement, further illustrating the correctness of the AHM. Furthermore, both the high-fidelity model and the two-dimensional equivalent model consistently capture the identical natural frequencies of the 2nd/3rd and 7th/8th mode pairs, which arise from the structural and material symmetry of the system, as evidenced by the results in
Table 2,
Table 3,
Table 4,
Table A1,
Table A2 and
Table A3. This phenomenon involves mode pairs with orthogonal deformation shapes, which are clearly distinguishable in
Figure 3 and
Figure A1. The subsequent free vibration problems of the sandwich panels in this paper are based on the AHM.