Feasibility of Using Oil from Spent Coffee Grounds in Small-Scale Marine Boilers
Abstract
1. Introduction
2. Materials and Methods
2.1. Industrial Demand for Spent Coffee Grounds and Cases of Fuel Conversion
2.2. Design and Fabrication of a 30 L-Class Small-Scale Marine Boiler System
2.3. Preparation of SCG–MGO Blended Fuel Samples with Various Contents

2.4. Experimental Apparatus and Methods
3. Results
3.1. Exhaust Gas Emission Characteristics
3.2. Exhaust Gas Temperature Characteristics
3.3. Combustion Efficiency
4. Conclusions
- Exhaust emission characteristics: As the SCG blending ratio increased, the CO2 emissions exhibited a slight upward trend, increasing by approximately 0.54% from 8.0% for MGO to 8.54% for CGO25. In contrast, the O2 concentration decreased from 10% to 9.33%. Additionally, the raw measured CO emissions decreased slightly from 1093.4 ppm to 1018.1 ppm. Although the direct CO2 concentration in the flue gas increased slightly owing to the fuel properties, CGO remains fundamentally a carbon-neutral fuel derived from biomass. From a life-cycle perspective, the CO2 emitted during combustion is offset by the carbon sequestered during the growth of coffee plants. Therefore, based on life cycle assumptions where the biomass component is considered carbon-neutral, incorporating a 25% blend of CGO is assessed to potentially contribute to a reduction in net lifecycle CO2 emissions by offsetting fossil carbon, even though a marginal increase in tailpipe emissions was observed under the present experimental conditions.
- NOx emission characteristics: The raw measured NOx emissions increased 3.5-fold from 15.6 ppm for MGO to 54.6 ppm for CGO25, which is consistent with the findings of previous studies. This increase is primarily attributed to the fuel-bound nitrogen inherent in CGO, which acts as a direct precursor for fuel NOx formation. Furthermore, a strong correlation was observed between the fuel-bound oxygen content and elevated NOx levels; the increased oxygen concentration accelerates and intensifies combustion, leading to higher local flame temperatures that facilitate the formation of thermal NOx. However, it is important to note that if these NOx levels exceed the stringent international maritime regulations (e.g., IMO Tier III), the adoption of SCG-derived fuels may face practical challenges similar to those encountered in hydrogen blending. Therefore, to ensure the commercial viability of high-ratio CGO blends, further integration with post-treatment technologies such as Selective Catalytic Reduction (SCR) or the optimization of Exhaust Gas Recirculation (EGR) systems will be essential to mitigate these emissions effectively.
- Exhaust gas temperature: The exhaust gas temperature increased by approximately 6.5%, from 290.2 °C for MGO to 309.2 °C for CGO25. Although the blended fuel has a lower heating value than pure MGO, this temperature increase is attributed to the ‘after-burning’ phenomenon. Owing to the complex molecular structure of the biofuel, combustion is not fully completed within the main chamber but extends toward the funnel. This delayed combustion process reduces the residence time for effective heat exchange within the boiler, causing the flue gases to be discharged at a higher temperature before their thermal energy is fully absorbed.
- Combustion efficiency: The combustion efficiency of MGO was approximately 79.2%, with only minor changes (within the decimal places) observed when increasing the SCG blending ratios. This stability suggests that the oxygen-rich nature of CGO facilitates efficient combustion, compensating for variations in fuel composition and heating value. Under the present experimental conditions, SCG blending did not significantly affect the overall combustion efficiency.
- Fuel Stability and Separation: As observed in the fuel property analysis, the SCG–MGO blends exhibited rapid phase separation due to differences in density and polarity between the two components. While this instability poses a challenge for long-term storage, the experimental tests were successfully conducted by utilizing the continuous circulation and mechanical mixing modules of the 30 L-class boiler system to ensure a uniform fuel supply during combustion. Nevertheless, as noted previously in Section 2.3, the introduction of chemical stabilization techniques such as specialized emulsifiers or surfactants will be indispensable for the commercial and practical implementation of these fuels. This study provides the essential baseline data required to evaluate the effectiveness of such additives in subsequent research.
Author Contributions
Funding
Data Availability Statement
Conflicts of Interest
References
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| Division | Specification | Unit |
|---|---|---|
| Water volume | 30.8 | L |
| Evaporative capacity | 50 | kg/h |
| Fuel consumption | 3.2 | kg/h |
| Heat value | 133,768 | kcal/h |
| Heating area | 1.7 | m3 |
| Max. pressure | 3.5 | kg/cm3 |
| Thermal efficiency | 86 | % |
| Pipe diameter | Steam: 15 Water: 15 Funnel: 100 Fuel inlet: 8 | mm |
| Dry weight | 150 | kg |
| List | Marine Gas Oil (MGO) | Coffee Ground Oil (CGO) | Unit |
|---|---|---|---|
| LHV | 43.0 | 33.9 | MJ/kg |
| Water | 0.0 | 23.0 | wt% |
| Carbon | 84.81 | 54.6 | wt% |
| Hydrogen | 14.3 | 9.6 | wt% |
| Oxygen | 0.1 | 34.5 | wt% |
| Others | 0.79 | 1.6 | wt% |
| Density | 840.8 | 1005.0 | kg/m3 |
| Viscosity | 3.0 | 9.2 | mm2/s |
| Parameter | Range | Resolution | Standard Method |
|---|---|---|---|
| O2 | 0–25% | 0.01% | ES 01314.1b |
| CO | 0–10,000 ppm | 1.00 ppm | ES 01304.2c |
| CO2 | 0~CO2max % | 0.01% | Same O2 |
| NOx | 0–4000 ppm | 1.00 ppm | ES 01308.1b |
| Temperature | −40–1200 °C | 0.10 °C | - |
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Lee, T.-h.; Ryu, Y.-h.; Cho, J.-h.; Jin, C. Feasibility of Using Oil from Spent Coffee Grounds in Small-Scale Marine Boilers. J. Mar. Sci. Eng. 2026, 14, 879. https://doi.org/10.3390/jmse14100879
Lee T-h, Ryu Y-h, Cho J-h, Jin C. Feasibility of Using Oil from Spent Coffee Grounds in Small-Scale Marine Boilers. Journal of Marine Science and Engineering. 2026; 14(10):879. https://doi.org/10.3390/jmse14100879
Chicago/Turabian StyleLee, Tae-ho, Young-hyun Ryu, Jin-ho Cho, and Chunguang Jin. 2026. "Feasibility of Using Oil from Spent Coffee Grounds in Small-Scale Marine Boilers" Journal of Marine Science and Engineering 14, no. 10: 879. https://doi.org/10.3390/jmse14100879
APA StyleLee, T.-h., Ryu, Y.-h., Cho, J.-h., & Jin, C. (2026). Feasibility of Using Oil from Spent Coffee Grounds in Small-Scale Marine Boilers. Journal of Marine Science and Engineering, 14(10), 879. https://doi.org/10.3390/jmse14100879

