A Method of Solubilizing and Concentrating Astaxanthin and Other Carotenoids

The valuable marine carotenoid, astaxanthin, is used in supplements, medicines and cosmetics. In this study, crustacyanin, an astaxanthin-binding protein, was used to solubilize and concentrate astaxanthin. The recombinant crustacyanin of European lobster spontaneously formed an inclusion body when it was over-expressed in Escherichia coli. In this study, fusing the NusA-tag to the crustacyanin subunits made it possible to express in a soluble fraction and solubilize astaxanthin in aqueous solution. By cutting off the NusA-tag, the crustacyanin subunits generated the pure insoluble form, and captured and concentrated astaxanthin. Overall, the attaching and releasing NusA-tag method has the potential to supply solubilized carotenoids in aqueous solution and concentrated carotenoids, respectively.


Introduction
Carotenoids are used as red or orange pigments for foods, supplements, pharmaceuticals and cosmetics. Carotenoids are found as natural compounds in microorganisms, algae, plants and animals [1][2][3][4][5][6]. A valuable carotenoid, astaxanthin (3,3 -dihydroxy-β, β-carotene-4,4 -dione; C 40 H 52 O 4 ), acts as a protective agent against oxidative damage to cells in vivo because it has high antioxidant activity [7][8][9]. Astaxanthin for human consumption is often produced by extraction from the microalgae, Haematococcus pluvialis [10]; generally extracted from H. pluvialis using super-critical CO 2 , a method which is not harmful with easy removal of the CO 2 [11,12]. However, the efficiency of extracting astaxanthin from H. pluvialis cells has been reported to be less than 50%, even when carried out under high pressure (30 MPa) [13,14]. Repeating the super-critical extraction of astaxanthin several times also leads to very high running costs [15][16][17][18]. In addition, astaxanthin is generally extracted with organic solvents and can be concentrated by evaporation [19]. For a sustainable society in the future, environmentally-negative solvent discharge and energy-intensive evaporation processes are not desirable. Therefore, there is a need to develop an environmentally friendly astaxanthin concentrating method. Furthermore, providing astaxanthin in the form of an aqueous solution is important for developing applications of this valuable product, such as cosmetics and nutritional supplement drinks.
In the cells of the shells of crustaceans, astaxanthin exists with its binding protein, crustacyanin. Wald et al. first extracted crustacyanin from the shells of lobsters [20]. Crustacyanin subunits can be classified into two groups according to the composition of their amino acids, molecular size and peptide mapping. One group consists of the A1, C1 and C2 subunits, and the other consists of the A2 and A3 subunits [21]. Heterologous expression of the crustacyanin subunits in E. coli has also been carried out to clarify their three-dimensional structures [22]. One possible method of concentrating carotenoids is to use astaxanthin-binding proteins. However, the expression levels of these crustacyanin subunits are lower than those required for its application.
The current study has developed a simple method for solubilizing and concentrating astaxanthin using an easily-purified single crustacyanin protein. Using the attaching and releasing NusA-tag method, the crustacyanin protein was solubilized with the NusA-tag, followed by cleavage of the tag, which easily induces a pure precipitate for concentrating astaxanthin. It has been demonstrated that the method developed in this study can be used not only for astaxanthin, the original substrate of crustacyanin, but also for α-carotene and β-carotene.

Optimization of Crustacyanin Preparation
For the first preparation step, native European lobster crustacyanin was produced in E. coli. The expression levels of A2 and C1 were higher than those of the other subunits [21], and A2C1 was a main subcomplex which forms H. gammarus crustacyanin [22]. Therefore, genes artificially synthesized with codon optimization for E. coli which encode the native H. gammarus crustacyanin A2 and C1 proteins were introduced into E. coli. Figure 1A shows that almost all the A2 (23 kDa) and C1 (26 kDa) proteins were expressed as insoluble inclusion bodies in E. coli. Therefore, their expressions in the inclusion bodies made the application of these proteins difficult. The NusA-tag is a protein known to increase the solubility of its conjugated target protein. In the present study, the NusA-tag (molecular weight calculated as 55 kDa and shown as 69 kDa in SDS-PAGE) [23] was fused to the N-terminal of the A2 and C1 proteins. As a result, the A2 and C1 proteins tagged with NusA were expressed in the soluble fraction at almost the same level as that of the inclusion bodies ( Figure 1B). C2 subunits, and the other consists of the A2 and A3 subunits [21]. Heterologous expression of the crustacyanin subunits in E. coli has also been carried out to clarify their threedimensional structures [22]. One possible method of concentrating carotenoids is to use astaxanthin-binding proteins. However, the expression levels of these crustacyanin subunits are lower than those required for its application. The current study has developed a simple method for solubilizing and concentrating astaxanthin using an easily-purified single crustacyanin protein. Using the attaching and releasing NusA-tag method, the crustacyanin protein was solubilized with the NusA-tag, followed by cleavage of the tag, which easily induces a pure precipitate for concentrating astaxanthin. It has been demonstrated that the method developed in this study can be used not only for astaxanthin, the original substrate of crustacyanin, but also for α-carotene and β-carotene.

Optimization of Crustacyanin Preparation
For the first preparation step, native European lobster crustacyanin was produced in E. coli. The expression levels of A2 and C1 were higher than those of the other subunits [21], and A2C1 was a main subcomplex which forms H. gammarus crustacyanin [22]. Therefore, genes artificially synthesized with codon optimization for E. coli which encode the native H. gammarus crustacyanin A2 and C1 proteins were introduced into E. coli. Figure 1A shows that almost all the A2 (23 kDa) and C1 (26 kDa) proteins were expressed as insoluble inclusion bodies in E. coli. Therefore, their expressions in the inclusion bodies made the application of these proteins difficult. The NusA-tag is a protein known to increase the solubility of its conjugated target protein. In the present study, the NusA-tag (molecular weight calculated as 55 kDa and shown as 69 kDa in SDS-PAGE) [23] was fused to the N-terminal of the A2 and C1 proteins. As a result, the A2 and C1 proteins tagged with NusA were expressed in the soluble fraction at almost the same level as that of the inclusion bodies ( Figure 1B).  In the second step, to construct a simple method to purify the crustacyanin proteins, the NusA-tag was removed from the NusA-tagged crustacyanin proteins. The protease, thrombin, was used to digest the spacer region between the NusA-tag and the crustacyanin proteins. To optimize the conditions for digestion, the NusA-A2 and NusA-C1 proteins (0.2 µg/mL) were digested using the biotinylated thrombin at different concentrations (0, 8.2, 16.4, 32.8 and 65.6 mU) at 4 • C for different reaction times (2, 4, 8 or 24 h). After this digestion reaction in the presence of 65.6 mU thrombin protease for 2 h, both the NusA-A2 and NusA-C1 proteins were almost completely digested to generate the A2 and C1 proteins ( Figure 1C). In contrast, a reaction time of 24 h using less than 8.2 mU thrombin protease was sufficient for the complete digestion of NusA from the NusA-A2 and NusA-C1 proteins.

Carotenoid Recovery by Insoluble Crustacyanin
The crustacyanin A2C1 complex has been reported to have the ability to bind to astaxanthin [21]. The binding ability of A2C1 was compared when tagged with or without NusA. The NusA-A2C1 and NusA-free A2C1 complexes were constructed by mixing the NusA-A2/NusA-C1 proteins and NusA-free A2/C1 proteins, respectively. The astaxanthin was solubilized in buffer with the NusA-A2C1 complex and no precipitation was observed after centrifugation ( Figure 2), which indicated that the astaxanthin had solubilized in the aqueous phase. Biotinylated thrombin was added to NusA-A2 and NusA-C1 crustacyanin in a 50 μL reaction mixture at different concentrations shown for 2 or 24 h. Concentration of acrylamide used in SDS-PAGE is 8.0%.
In the second step, to construct a simple method to purify the crustacyanin proteins, the NusA-tag was removed from the NusA-tagged crustacyanin proteins. The protease, thrombin, was used to digest the spacer region between the NusA-tag and the crustacyanin proteins. To optimize the conditions for digestion, the NusA-A2 and NusA-C1 proteins (0.2 μg/mL) were digested using the biotinylated thrombin at different concentrations (0, 8.2, 16.4, 32.8 and 65.6 mU) at 4 °C for different reaction times (2, 4, 8 or 24 h). After this digestion reaction in the presence of 65.6 mU thrombin protease for 2 h, both the NusA-A2 and NusA-C1 proteins were almost completely digested to generate the A2 and C1 proteins ( Figure 1C). In contrast, a reaction time of 24 h using less than 8.2 mU thrombin protease was sufficient for the complete digestion of NusA from the NusA-A2 and NusA-C1 proteins.

Carotenoid Recovery by Insoluble Crustacyanin
The crustacyanin A2C1 complex has been reported to have the ability to bind to astaxanthin [21]. The binding ability of A2C1 was compared when tagged with or without NusA. The NusA-A2C1 and NusA-free A2C1 complexes were constructed by mixing the NusA-A2/NusA-C1 proteins and NusA-free A2/C1 proteins, respectively. The astaxanthin was solubilized in buffer with the NusA-A2C1 complex and no precipitation was observed after centrifugation (Figure 2), which indicated that the astaxanthin had solubilized in the aqueous phase. This method of solubilizing astaxanthin in aqueous solution could be applied in various industries, particularly for cosmetics and supplemental nutrition drinks. In contrast, the digestion of the NusA-tag from the NusA-A2 and NusA-C1 proteins and NusA-A2C1 complex constructed from the resulting NusA-free proteins generated a red-colored precipitate after binding to astaxanthin and centrifugation ( Figure 2). These precipitates indicate the ability of the method to capture and concentrate astaxanthin of a high purity as the precipitated form of crustacyanin.
To evaluate whether the crustacyanin subunits could be used to concentrate carotenoids other than astaxanthin, the abilities of the A2 or C1 protein and their A2C1 complex to bind α-carotene and β-carotene were compared (Figure 3). The crustacyanin A2 protein individually bound all three carotenoids at a recovery rate (>75%) higher than that for the C1 protein, and almost equal to that for the A2C1 complex. These results indicated that the expression of both the A2 and C1 proteins and the formation of their complex is not required for the efficient capture of carotenoids. The crustacyanin A2 subunit alone provided a simple method for concentrating carotenoids. Figure 3 also shows no differences This method of solubilizing astaxanthin in aqueous solution could be applied in various industries, particularly for cosmetics and supplemental nutrition drinks. In contrast, the digestion of the NusA-tag from the NusA-A2 and NusA-C1 proteins and NusA-A2C1 complex constructed from the resulting NusA-free proteins generated a red-colored precipitate after binding to astaxanthin and centrifugation ( Figure 2). These precipitates indicate the ability of the method to capture and concentrate astaxanthin of a high purity as the precipitated form of crustacyanin.
To evaluate whether the crustacyanin subunits could be used to concentrate carotenoids other than astaxanthin, the abilities of the A2 or C1 protein and their A2C1 complex to bind α-carotene and β-carotene were compared (Figure 3). The crustacyanin A2 protein individually bound all three carotenoids at a recovery rate (>75%) higher than that for the C1 protein, and almost equal to that for the A2C1 complex. These results indicated that the expression of both the A2 and C1 proteins and the formation of their complex is not required for the efficient capture of carotenoids. The crustacyanin A2 subunit alone provided a simple method for concentrating carotenoids. Figure 3 also shows no differences in the recovery rate for astaxanthin, α-carotene and β-carotene from the mixture. This wide-ranging ability to capture carotenoids indicates the potential of this method for application to any other type of carotenoid.
in the recovery rate for astaxanthin, α-carotene and β-carotene from the mixture. This wide-ranging ability to capture carotenoids indicates the potential of this method for application to any other type of carotenoid. Figure 3. Capturing carotenoids from a mixture using the crustacyanin subunits. The crustacyanin subunits were reacted with a mixture of carotenoids containing astaxanthin, α-carotene and β-carotene, each at a concentration of 20 μg/mL. The amount of each carotenoid captured in the crustacyanin was measured by high-performance liquid chromatography and their recovery rates were calculated from the amounts added. The light gray, dark gray and black bars represent the crustacyanin A2, C1 subunits and A2C1 complex, respectively. Error bars represent the standard deviations.

Preparation of Soluble NusA-Crustacyanin
The E. coli Rosetta 2 and Origami B mutant strains were cultured in LB medium (10 g/L tryptone, 5 g/L yeast extract and 5 g/L sodium chloride) supplemented with 0.5 mg/mL L-arabinose and 100 μg/mL ampicillin in an Erlenmeyer flask, stirred at 100 rpm at 37 °C. When the cell concentration reached an OD600 value of 0.5, 1 mM IPTG was added Figure 3. Capturing carotenoids from a mixture using the crustacyanin subunits. The crustacyanin subunits were reacted with a mixture of carotenoids containing astaxanthin, α-carotene and β-carotene, each at a concentration of 20 µg/mL. The amount of each carotenoid captured in the crustacyanin was measured by high-performance liquid chromatography and their recovery rates were calculated from the amounts added. The light gray, dark gray and black bars represent the crustacyanin A2, C1 subunits and A2C1 complex, respectively. Error bars represent the standard deviations.

Preparation of Soluble NusA-Crustacyanin
The E. coli Rosetta 2 and Origami B mutant strains were cultured in LB medium (10 g/L tryptone, 5 g/L yeast extract and 5 g/L sodium chloride) supplemented with 0.5 mg/mL L-arabinose and 100 µg/mL ampicillin in an Erlenmeyer flask, stirred at 100 rpm at 37 • C. When the cell concentration reached an OD 600 value of 0.5, 1 mM IPTG was added and then cultured at 100 rpm for a further 3 h at 30 • C. After centrifugation (3000× g, 5 min, 4 • C), the supernatant was removed and the cell pellet was suspended in an appropriate volume of 50 mM sodium phosphate buffer (pH 7.0), then sonicated for a total of 45 s (on 5 s/off 5 s × 9 cycles) using an ultrasonic disruptor (Vibra Cell, Sonics & Materials Inc, Newtown, CT, USA). After centrifugation (1060× g, 5 min, 4 • C), ammonium sulfate (30% saturated concentration) was rapidly added to the disrupted cell extract, then incubated for 30 min at 4 • C. Fifteen milliliters of the resulting solution was centrifuged (1060× g, 5 min, 4 • C), then the supernatant was removed. The remaining pellet was resuspended in 3 mL of 50 mM sodium phosphate buffer (pH 7.0), dialyzed in the same buffer overnight, followed by replacement with 3 mL of fresh buffer and additional dialysis for 4 h. The dialyzed NusA-A2 and NusA-C1 proteins were centrifuged (1060× g, 5 min, 4 • C), then the concentration of each solubilized protein in the supernatant was measured using a Protein Assay BCA Kit (FUJIFILM Wako Pure Chemical Corp., Osaka, Japan). Equal volumes of the NusA-A2 and NusA-C1 solutions were mixed to form a NusA-A2C1 complex as described previously [22]. The chemicals were purchased from Nacalai Tesque (Kyoto, Japan) or FUJIFILM Wako Pure Chemical Corp.

Preparation of NusA-free Crustacyanin
NusA was digested from the NusA-A2 or NusA-C1 protein as described in the manual of the Novagen ® Thrombin kits (Merk KGaA, Darmstadt, Germany). The biotinylated thrombin was used at different concentrations at 4 • C for different reaction times. Ten microliters of the reaction mixture were applied to SDS-PAGE to check the efficiency of digesting NusA from the NusA-A2 and NusA-C1 proteins. Under the optimized digestion conditions, large amounts (0.4 mg/mL) of NusA-A2 and NusA-C1 proteins were separately digested with 320 mU biotinylated thrombin at 4 • C for 3 days to prepare enough amounts of NusA-free crustacyanin for the next experiment described in Section 3.4. The NusA-free A2 and C1 proteins were collected through precipitation by centrifugation (1060× g, 5 min, 4 • C) and removing the supernatant. The proteins were concentrated by resuspension in the appropriate volume of 50 mM sodium phosphate buffer (pH 7.0).

Concentrating Carotenoids Using NusA-free Crustacyanin
Sixty microliters of a carotenoid mixture containing 20 µg/mL each of astaxanthin, αcarotene and β-carotene were dissolved in acetone, then gently mixed with 0.1 mL of each of the single NusA-free A2 or NusA-free C1 proteins (all at a concentration of 1.0 mg/mL) and 50 µL of their A2C1 complex generated from A2 and C1 proteins (at a concentration of 1.0 µg/µL). After centrifugation, the carotenoids precipitated with the A2 or C1 proteins or the A2C1 complex were suspended in 0.4 mL of acetone, vortexed and centrifuged (16,000× g, 5 min, 4 • C) to obtain the first supernatant for recovering carotenoids. To recover the remaining carotenoids from each protein, the precipitated protein was resuspended in 0.2 mL of acetone, vortexed and centrifuged (16,000× g, 5 min, 4 • C), and then the resulting second supernatant was mixed with the first supernatant (total 0.6 mL). The carotenoid concentrations were determined as described previously [24,25] using a high-performance liquid chromatography system (Shimadzu, Kyoto, Japan) equipped with a COSMOSIL Cholester Packed Column (4.6 i.d. × 250 mm, Nacalai Tesque, Kyoto, Japan). The operating conditions were: column temperature, 35 • C; mobile phase, methanol/tetrahydrofuran (80/20 (v/v)); flow rate, 1.0 mL/min; and detection of carotenoids at 470 nm using a UV detector (SPD-20AV, Shimadzu).

Conclusions
In this study, we developed an efficient method for producing crustacyanin subunits and used them to solubilize and concentrate carotenoids. Crustacyanin subunits with a NusA-tag attached to their N-terminus achieved soluble expression in E. coli and solubilized astaxanthin in aqueous solution. Astaxanthin could be concentrated by cleaving the NusA-tag from the crustacyanin subunit followed by its precipitation with astaxanthin. Furthermore, this method also could be applied to α-carotene and β-carotene. These results should indicate the potential of the attaching and releasing NusA-tag method to supply a solubilization process by attaching the NusA-tag, and a concentration process by releasing the NusA-tag, for the production of a broad range of carotenoids.