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Machines 2014, 2(4), 219-232; doi:10.3390/machines2040219

Robotized Surface Mounting of Permanent Magnets

Division for Electricity, Uppsala University, Box 534, 751 21 Uppsala, Sweden
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Received: 31 March 2014 / Revised: 5 August 2014 / Accepted: 17 September 2014 / Published: 22 October 2014
(This article belongs to the Special Issue Advances and Challenges in Manufacturing Automation)
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Abstract

Using permanent magnets on a rotor can both simplify the design and increase the efficiency of electric machines compared to using electromagnets. A drawback, however, is the lack of existing automated assembly methods for large machines. This paper presents and motivates a method for robotized surface mounting of permanent magnets on electric machine rotors. The translator of the Uppsala University Wave Energy Converter generator is used as an example of a rotor. The robot cell layout, equipment design and assembly process are presented and validated through computer simulations and experiments with prototype equipment. A comparison with manual assembly indicates substantial cost savings and an improved work environment. By using the flexibility of industrial robots and a scalable equipment design, it is possible for this assembly method to be adjusted for other rotor geometries and sizes. Finally, there is a discussion on the work that remains to be done on improving and integrating the robot cell into a production line. View Full-Text
Keywords: permanent magnet; surface mounting; rotor magnetization; electric machine assembly; industrial robot automation; wave energy converter permanent magnet; surface mounting; rotor magnetization; electric machine assembly; industrial robot automation; wave energy converter
This is an open access article distributed under the Creative Commons Attribution License which permits unrestricted use, distribution, and reproduction in any medium, provided the original work is properly cited. (CC BY 4.0).

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MDPI and ACS Style

Hultman, E.; Salar, D.; Leijon, M. Robotized Surface Mounting of Permanent Magnets. Machines 2014, 2, 219-232.

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