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Article

Gas-Lifting Characteristics of Methane-Water Mixture and Its Potential Application for Self-Eruption Production of Marine Natural Gas Hydrates

1
Guangzhou Institute of Energy Conversion, Chinese Academy of Sciences, Guangzhou 510640, China
2
Key Laboratory of Gas Hydrate, Chinese Academy of Sciences and Guangzhou Center for Gas Hydrate Research, CAS, Guangzhou 510640, China
3
Guangdong Key Laboratory of New and Renewable Energy Research and Development, Guangzhou 510640, China
4
University of the Chinese Academy of Sciences, Beijing 100083, China
*
Author to whom correspondence should be addressed.
Energies 2018, 11(1), 240; https://doi.org/10.3390/en11010240
Submission received: 1 December 2017 / Revised: 8 January 2018 / Accepted: 16 January 2018 / Published: 19 January 2018

Abstract

:
A gas-lifting production method was firstly proposed to transport the methane-water mixture from natural gas hydrates deposits through marine vertical pipe in this work. Aiming at UBGH2-6 site, SH7 site and GMGS2-8 site, the gas-lifting performance of methane-water mixture in the vertical pipe was investigated by numerical calculation. The potential of Natural gas hydrates (NGH) self-eruption production induced by the gas-lifting process under ideal conditions was also studied based on the energy analysis. The calculation results indicate that the gas-lifting method has great advantage in avoiding the secondary hydrates formation in marine vertical pipe and reducing energy consumption. The gas-lifting process in the vertical pipe is testified to be spontaneous in UBGH2-6 site and SH7 site during the initial 4000 and 1000 days, respectively, which indicates the energy consumption for methane-water mixture transportation is saved. Sufficient heat supply for the hydrate dissociation is crucial for the NGH self-eruption production. Sensitivity analysis indicates that the water-gas ratio has more significant influences on gas-lifting performance in the vertical pipe compared to the flow rate. With the decrease of water-gas ratio, the bottomhole pressure decreases rapidly. Thus, the reduction of water production is effective to improve the gas-lifting performance.

Graphical Abstract

1. Introduction

Natural gas hydrates (NGH) are ice-like crystalline compounds composed of small gas molecules (<0.9 nm) and water. Generally, NGH forms in the conditions of high pressure and relatively low temperature. Guest gas molecules, such as methane, ethane, propane, carbon dioxide and hydrogen sulfide, are entrapped in the cages formed from host water molecules by hydrogen bonds. NGH has a high energy density and 1 m3 of pure NGH contains approximate 180 Nm3 of methane [1]. Huge amounts of NGH occur at the permafrost regions and the ocean sediments of the continental margins in nature. It is estimated that the amount of carbon in natural gas hydrates is twice the total amount of carbon in the proved fossil fuels and a consensus value of 3000 trillion cubic meters of NGH have been reached by scientists in recent years [2,3,4]. Accordingly, natural gas hydrate is considered to be a potential clean energy resource in the 21st century and would be likely to meet the global expanding energy demand for the foreseeable future [5].
In 2013, Japan successfully carried out the first offshore NGH field production test using depressurization method in the Eastern Nankai Trough off the Pacific coast of Japan. This field production trial lasted for 6 days with a cumulative gas production of 120,000 Nm3 [6]. China conducted marine NGH production test successfully for 60 days in Shenhu Area of South China Sea in 2017 using a three-phase mining technology. The cumulative gas production reached 300,000 Nm3 [7]. However, the NGH exploitation technology is far from mature for long-term production, especially due to the high production cost and the gas hydrate bearing strata security and stability. Thus, a cost-effective and safe production technology is quite significant for NGH exploitation. Upon now, most of the researches of physical simulations and numerical simulations are focused on the gas hydrate formation and dissociation mechanisms, multiphase seepage and heat and mass transfer in the hydrate deposits. Some famous hydrate numerical simulators, such as TOUGH+HYDRATE, MH-21, STOMP-HYDRATE and CMG-STARS also concentrate on the exploitation process in sediments under seafloor [8]. However, there are few reports on two-phase flow for methane-water transportation. In NGH production process, most energy consumption is consumed in the vertical well/pipe, because the vertical well/pipe is the only path for gas collection and pumping water from sediments. Previous studies [9,10] indicate that the gas and water production rate varies very large during the long production period, which significantly affects the energy consumption for gas collection and may result in secondary gas hydrate formation during the transportation, thus the two-phase flow research in vertical pipes is necessary for further study [11].
Earlier studies point out that constant-pressure production is the most effective method for NGH production [12,13,14]. Methane-water fluid is driven to the production well/pipe by the pressure difference and then lifted to ocean surface through the vertical well/pipe with artificial lifting method. Low production pressure (higher than quadruple point) is commonly used in experiments and simulations of NGH production [9,15,16,17,18], because it is useful to enhance the gas production. But this approach also increases the water production simultaneously and correspondingly, the energy consumption for lifting the two-phase fluid from the bottom of the pipe to the ocean surface is significantly raised due to the large water production. According to traditional oil and gas exploitation experiences, the preferable self-eruption production could be achieved with the help of high formation pressure. However, in marine gas hydrates production, the large formation pressure usually is unavailable due to the depressurization process and low stability of hydrate strata. Zhang [19] studied the kinetic of gas lifting process with small quantity of gas methane and methane exsolution from sea water. Gas is released in the form of bubbles after a disturbance (such as a rise in bottom water temperature, landslide and et.al.) on gas hydrates and then gas bubbles in seawater may rise due to the buoyancy and carry massive surrounding seawater to form an eruption column spontaneously. This special phenomenon provides a new perspective for us to investigate the NGH production. We can take advantage of the self-eruption capability of methane-water mixture produced from NGH deposits to save energy consumption in NGH production. As sufficient gas enters the bottom of the well, the produced methane-water mixture at the bottom of the well could flow upward to ocean surface through the vertical pipe spontaneously without any pump power supply. While the gas content in the vertical pipe is insufficient, artificial lifting method is necessary. The gas-lifting system may be the most suitable way for the NGH production, since the simplicity of gas-lifting system in construction and absence of moving mechanical parts are two very important advantages that make it useful in pumping sandy and salty water [20].
In this work, a gas-lifting method was firstly proposed to transport methane-water mixture from natural gas hydrates deposits through marine vertical pipe. Aiming at the gas hydrates in Korea Ulleung Basin Gas Hydrate Second Expedition Site 6 (UBGH2-6), Shenhu area (SH7) and Guangzhou Marine Geological Survey Site 8 (GMGS2-8) in Dongsha Area of the South China Sea, the gas-lifting performance of methane-water mixture (including the original methane and injected methane) and the potential of NGH self-eruption production were investigated by numerical calculation. The effect of water-gas ratio (RWG), inner diameter (di) of vertical pipe and flow rate (q) on the two-phase flow were also studied. The purpose of this work is to build a simple and safe marine lifting system for accurate flow control in future NGH production and to reduce the energy consumption of NGH production by making full use of the lifting ability of the produced methane.

2. Mathematical Model

2.1. Scheme of Methane-Water Mixture Transportation by Gas Lifting

The typical gas-lifting system for marine NGH production through vertical pipe is schematically shown in Figure 1. During the depressurization production process, porous media (sand and mud etc.) and hydrates are considered to be immovable, only gas and water are movable. The pressure at the bottomhole (point A) remains constant. The pressure difference between point A and the reservoir is the driven force for NGH dissociation and fluid seepage in sediments. After methane-water mixture enters the bottom of the production well, the pressure of methane-water mixture reduces to the production pressure and it flows upward to the ocean surface along the vertical pipe driven by the buoyancy of methane bubbles.
When the produced methane in the vertical pipe is excessive to lift the two-phase fluid, the extra methane is delivered to the gas tank in store through the gas-water separator and the gas compressor. Otherwise, additional methane is injected from the offshore platform through a gas compressor. Considering the low efficiency of gas compressor at sea floor and for avoiding the pollution of the seawater, the separated water is controlled to flow to the vertical pipe. The gas injection point is at the bottom of the pipe through the annulus, which is full filled with water and gas mixture. The initial stage of gas injection as well as the corresponding effect of gas pressure on annulus fluid are not involved. In this work, only the steady state process of NGH production is considered.

2.2. Methane-Water Two Phase Flow Model

Compared to the vertical changes of flow parameters in the vertical pipe, the radial changes of flow parameters can be ignored. Hence, the two phase flow model in the marine vertical pipe is simplified as one dimension system. z is set as the vertical space coordinate measured directly upward. For simplicity, the production well length is incorporated into the marine vertical pipe in this study. The expression of total pressure drop is obtained based on the energy conservation [21].
d P d z = ρ g + ρ u d u d z + d P f d z
where ρ, u, g and P denote the density, flow velocity, gravitational acceleration and pressure of the methane-water mixture, respectively. The term of dPf/dz is the pressure drop caused by the friction between the fluids and the inner wall of the pipeline, due to the lack of pipe roughness data in marine environment, a simple correlation (Blasius equation) for friction pressure drop is adopted.
d P f d z = C ρ R e n u 2 / 2 d i
where C = 64, n = −1, when Re < 3000 and C = 0.316, n = −0.25 when 3000 < Re < 105 [11]. di is the inner diameter of the vertical pipe. The Reynolds number of the methane-water mixture is calculated by Re = di/μ. μ is the viscosity of methane-water mixture, which is calculated as:
μ = δ μ g + ( 1 δ ) μ l

2.3. State Equation of Methane-Water Mixture

In this work, the methane-water mixture is considered to be compressible. The temperature is assumed to be constant along the vertical pipe. According to Wilson’s work [22], the density of methane-water mixture can be expressed as follows.
1 ρ = δ ρ g + 1 δ ρ l
where ρg and ρl is the density of methane and water, respectively. The gas content δ is the mass fraction of the gaseous methane to the total mass of the methane-water mixture. The compressibility of seawater is ignored, hence ρl is constant. The composition of gas phase is assumed 100% methane. The density of gaseous methane is calculated as follows:
ρ g = P M C H 4 Z R T
where R = 8.314 J/mol·K, represents the ideal gas constant. MCH4 is molar mass of methane. T denotes the temperature of the methane-water mixture. Considering the conditions of high pressure and low temperature in the vertical pipe, S-R-K equation is adopted to determine the compressibility factor Z of methane [23].
Z = P v R T = v v b a ( T ) R T ( v + b )
As the methane-water mixture flows up along the vertical pipe, the pressure decreases continuously and simultaneously, methane exsolves from methane saturated water, which results in an increase of gaseous methane content. The gas phase and water phase are assumed in equilibrium due to the rapid dissolution and exsolution process. Based on the gas mass conservation, δ can be depicted by the following gas exsolution process:
δ δ 0 = ( 1 δ 0 ) S 0 ρ l ( 1 δ ) S ρ l
S is the solubility of methane in seawater, which is the function of temperature, pressure and salinity of seawater and calculated according to Duan’s work [24]. S0 is the methane solubility under bottomhole conditions. δ0 denotes the gas mass fraction of the inlet methane-water mixture under bottomhole condition, which can be calculated from the commonly used parameter of water-gas ratio RWG in previous NGH production studies.
δ 0 = ρ S T g R W G + ρ S T g
where ρ S T g is the methane density in standard condition.

2.4. Energy Analysis of the NGH Production Process under Ideal Condition

The energy consumption of unit mass of pure gas hydrate is investigated in NGH production process, the conditions of hydrate reservoir and ocean surface are defined as the initial and final states of the methane-water system, respectively. Gas hydrate dissociation in sediments and two-phase flow in both sediments and the vertical pipe are involved in the production process. Ignored the resistance in the vertical pipe and water entrainment in the sediments, the general equation of energy consumption of unit mass of gas hydrate in NGH production is given as follows.
W p + W + Q s u r + Q R = Δ E k + Δ E p + Q h
where Qsur is the heat transfer from surroundings to the system, QR is the sensible heat release from the system during the production process. ΔEk and ΔEp is the change of kinetic energy and potential energy from the initial state to the final state and assuming that ΔEk and ΔEp are approximately zero during the seepage process in sediments due to the large resistance in porous media. Qh is the heat used for hydrate dissociation. W is the work exchange between the system and surroundings during the production process, which includes the buoyancy work in the vertical pipe, gas expansion work in both sediments and the vertical pipe as well as the friction work during the seepage process. Wp is the input work by pump, which drives the methane-water mixture flow to the bottomhole.
For the NGH self-eruption production process under ideal conditions. As the methane-water mixture is drained from the bottomhole by its buoyancy driven, the continuous depressurization is caused in sediments and the NGH production could be achieved spontaneously. Thus Wp is removed and the energy equation could be written as:
W + Q s u r + Q R = Δ E k + Δ E p + Q h
The detailed calculation methods of the other items in Equation (10) are calculated by the following equations:
Q h = N h Δ H h
Q R = C g m g Δ T + C l m l Δ T
Δ E k = 1 2 u 2
Δ E p = g h
where Nh is the molar quantity of hydrate dissociation. ΔHh = 54.1 KJ/mol, which denotes the dissociation enthalpy of methane hydrate [25]. Cg and Cl are the specific heat of gas and water, respectively, mg and ml are the methane and water mass released from unit mass of hydrate, respectively. ΔT is the temperature difference between the hydrate reservoir condition and the condition in the vertical pipe. Gas expansion work and friction work during the seepage process is converted to the internal change of the system. Thus the work exchange between system and surroundings W during the vertical flow process can be calculated through a dynamics of reversible gas-driven eruption process [26]. Which is equal to the buoyancy work minus gas expansion work.
W = 1 ρ d P
To solve Equation (15), a simplified formula is derived according to Zhang’s method in this work [26]. Combining Equations (3)–(6), the expression of state for methane-water mixture is derived:
ρ 0 ρ 1 S + S 0 Z P 0 Z 0 P
And correspondingly, the expression of work exchange between the system and surroundings is updated.
W 1 ρ 0 P 0 Δ P P o u t ( 1 S + S 0 Z P 0 Z 0 P ) d P
where ρ0 and P0 are the density and pressure of methane-water mixture under the reservoir condition. Pout is the outlet pressure at ocean surface. ΔP is the pressure loss in sediments during the seepage process. Which is given according to the radial fluid flow in unit thickness sediment.
Δ P = μ q ρ ln 2 r w d i 2 π K
In Equation (18), the methane-water mixture is treated as homogeneous. K is the permeability of the hydrate-bearing layer, rw is the radius of the hydrate-bearing layer, which is set to be 125 m in this work. In the NGH self-eruption production, the small amount of heat to work conversion during the hydrate dissociation is ignored, thus the heat for hydrate dissociation is considered to be supplied by QR and Qsur and the energy consumption for lifting methane-water mixture to the ocean surface is provided by buoyancy work from bottomhole fluid.

2.5. Computational Method

Typical top-down pressure-traverse calculation with a constant outlet pressure of 0.2 MPa (higher than the pressure of the atmosphere) is adopted in this work. The exsolution process makes the top-down pressure traverse calculation difficult, because S0 in Equation (6) is determined by the bottomhole pressure, while the bottomhole pressure is unknown before calculation. To handle this problem, an additional iterative loop is added in calculation program, a pre-estimated value of bottomhole pressure is given to carry the calculation and then the pre-estimated value is updated by the calculated bottomhole pressure. When the calculation is convergent, the exsolution process could be described accurately.

3. Results and Discussion

3.1. Model Validation

Due to the lack of NGH field production data, the calculation model was validated by comparing the pressure prediction performance of our model with other six widely used models. We calculated the pressure distribution of oil-water-gas three phase fluid (considering the oil and water to be liquid phase) flowing upward through a 3000 m vertical pipe. The results are shown in Figure 2. In this case, gas-liquid ratio is 64.84 Nm3/Nm3, water cut is 20%, gas-liquid flow rate q is 5.1639 kg/s and di is 0.0620 m. In these models, Hagedorn and Brown’s model [27] only involved the effect of slip velocity, while the others took the flow pattern transition into account. The minimal and maximal Pwf is proposed by Orkiszewski [28] and Aziz’s [29] models, respectively, with a discrepancy of nearly 30%. The result of Ansari’s model [30] is 5% different from that calculated by Beggs and Brill’s model [31], while Mukherjee and Brill’s [32] result is nearly identical to that of Aziz’s. Pwf of our model shows 2% deviations from Ansari’s model and less than 2% deviations from the average values. In Figure 3, the bottomhole pressure prediction performance of our model and HK’s model [21,33] were calculated by using field data (Table 1) from Orkiszewski’s work [28]. Most calculated data points are within ±10% error bands, which indicates a good performance of our model. Previous studies declare that the phase slippage and flow pattern transition have effects on the pressure distribution and complex corrections are involved to calculate the mixture density [34,35,36] but the fully developed empirical correlations are confined in a small range of application and no models has emerged as single most reliable [11,21]. In NGH production, empirical correlations for specific conditions may not be suitable, because the flow rate q and gas content δ vary much during the production period. Compared to the traditional models, a great advantage of our model is the simplicity because no complex empirical formula is needed.

3.2. Evaluation of Gas-Lifting Method on NGH Production

3.2.1. Advantages of Gas Lifting Method in NGH Production

Aiming at three typical NGH reservoirs in UBGH2-6 site, Shenhu SH7 site and GMGS2-8 site, we carried out gas-lifting study in vertical pipes. The basic flow parameters used in this work are listed in Table 2. The progress of pressure and temperature near the bottomhole during the depressurization production process of these three cases are schematically shown in Figure 4. The constant production pressure Pr are employed in these three cases. During the depressurization process, the pressure reduces isothermally from the reservoir pressure (point A) to point B (slightly lower than hydrate phase equilibrium pressure) at first, then gas hydrate dissociates and the temperature decreases, simultaneously, the temperature and pressure conditions of the hydrate shift toward point C along the hydrate phase equilibrium curve. At last, the pressure reduces isothermally from point C to the production pressure Pr (point D) after the hydrate near the bottomhole dissociates completely. The temperature at point D is the temperature in pipe.
The bottomhole pressure (Pwf) is the minimum pressure needed to lift the methane-water mixture to the ocean surface through the vertical pipe. The water-gas ratio RWG and flow rate q used for the Pwf calculation were adopted from the Tough+hydrate depressurization simulation results of other researchers [9,18,37]. As can be seen from Figure 4a,b, the calculated average Pwf at GMGS2-8 site and SH7 site are higher than the corresponding production pressure of 4.50 MPa and 10.96 MPa, respectively. Meanwhile, the points of Pwf in these two cases both are located in hydrate stable zone. This implies that the artificial lift method is needed to transport the methane-water mixture from the bottomhole to the ocean surface in both cases. If the submersible pump is employed to raise the fluid pressure from Pr to Pwf, the methane-water mixture would enter the hydrate stable zone inevitably and result in the secondary hydrate formation, which possibly leads to a consequent detriment of pipe blockage. However, the gas-lifting method proposed in this work can effectively avoid this hazard of secondary hydrate formation. In GMGS2-8 site and SH7 site, the additional gas injection of 105 Nm3/d could reduce the average Pwf from 11.97 MPa and 7.98 MPa to 8.13 MPa and 3.41 MPa, respectively.
In UBGH2-6 site, the average Pwf is 2.40 MPa (Figure 4c), which is lower than the corresponding Pr. It means the gas-lifting process of methane-water mixture in the vertical pipe could be spontaneous in UBGH2-6 site, such spontaneous gas-lifting process is driven by the buoyancy of methane bubbles and the additional energy consumption for gas injection is avoided. Meanwhile, secondary hydrate formation would not occur in the vertical pipe.

3.2.2. Gas-Lifting Performance of Methane-Water Mixture

The calculated Pwf over time in UBGH2-6 site is shown in Figure 5a. Pwf without gas injection shows a rapid decline in the initial 500 days and maintains lower than Pr for nearly 4100 days due to the relatively low RWG in produced methane-water mixture. During this period, the produced methane in the vertical pipe is sufficient to lead a spontaneous gas-lifting process. After 4100 days, as the RWG increases, the calculated Pwf starts to increase and exceeds Pr in the rest period of production. At the end of production period, Pwf reaches a maximum of ca. 20 MPa. The additional gas injection is needed to maintain the production. The calculated Pwf decreases with the increase of gas injection rate. When the gas injection rate reaches 104 Nm3/d, the Pwf stays lower than Pr during the whole production process. The minimum of Pwf decreases to less than 1 MPa because the gas injection greatly decreases RWG. Under the gas injection rate of 104 Nm3/d, the gas-lifting performance in the vertical pipe is improved significantly.
The calculated Pwf (Figure 5b) without gas injection over time in GMGS2-8 site is characterized by an initial increase and remains stable until the end of production period. The Pwf is higher than Pr in all the production period, which indicates that the gas injection in the vertical pipe is necessary in this case. With a gas injection rate of 105 Nm3/d, the Pwf still stays above Pr except for the initial 4000 days. This indicates that the gas-lifting performance of methane-water mixture is poor in GMGS2-8 site. Compared to UBGH2-6 site, the Pwf in UBGH2-6 is much lower than that in GMGS2-8 site and gas injection has a better effect on Pwf reduction in UBGH2-6 site, though the production pressure Pr employed in both cases are close. In UBGH2-6 site, the overburden and underburden are considered to be impermeable, thus the RWG of the methane-water mixture produced from the deposits is low. However, in GMGS2-8 site, overburden and underburden are permeable. The large amount of water flow through permeable boundaries into the hydrate deposits limits the effectiveness of depressurization and results in substantial water production, additionally, the gas loss through the overburden are large [18].
The calculated Pwf without gas injection in SH7 site (Figure 5c) increases rapidly in the first 1000 days and remains stable afterwards. The Pwf is less than Pr in the initial 1000 days, hence the gas-lifting process is spontaneous in this period. After 1000 days, the Pwf stays closely to Pr, which implies a relatively small amount of gas injection rate required compared to that in GMGS2-8 site. With a gas injection rate of 105 Nm3/d, the Pwf reduces to far less than Pr. Overall, the Pwf curve in SH7 shows no significant difference from that in GMGS2-8 site (Figure 5b), because the reservoir properties in these two sites are similar and the two boundaries are permeable strata. However, the gas-lifting performance of methane-water mixture is poor in SH7 site but is significantly improved because the higher Pr. It is because the higher Pr leads to the small water production. Thus, higher Pr is suggested in permeable boundaries for NGH production.

3.2.3. Energy Consumption of NGH Self-Eruption Production

Figure 6 shows the energy consumption of unit mass gas hydrate in NGH self-eruption production process. In UBGH2-6 site, the work exchange between the system and the surroundings is −37.4 KJ/kg, the negative sigh means the work is done to the methane-water mixture system. Considering that the energy consumption for lifting unit mass of methane-water mixture from sediments to the ocean surface (ΔEp) is only 23.2 KJ/kg, which indicates that energy consumption for fluid transportation is totally provided by the buoyancy work done to the system from the bottomhole fluid and thus artificial lift method is unnecessary. Under the conditions of UBGH2-6 site and GMGS-8 site, the energy consumption for fluid transportation are close, it is because that the relatively low permeability of HBL in UBGH2-6 site causes more pressure loss during the seepage process. We can conclude that in self-eruption production process, the energy input is the heat supply from surroundings to the system (Qsur). As is shown in Figure 6, Qsur is much larger than the energy consumption for fluid transportation, although there are slight differences in these two cases due to the sensible heat release during the hydrate dissociation. This indicates that sufficient heat supply from surroundings to gas hydrate is crucial for the self-eruption production. Such heat energy might be provided by the relatively warmer water below sediments or by electric heating. Considering a more realistic self-eruption process, the actual flow rate at the ocean surface may be significantly higher than 1 kg/s, because massive entrainment water is involved. Actually, the NGH self-eruption production is likely to be feasible, once the depressurization operation is carried out in the NGH reservoir and if low RWG of methane-water mixture is produced, the self-eruption production might be realized. However, a matter of concern is that such eruptions not only provides a new way for energy saving but also presents a possibility for geo-hazard. For an uncontrollable methane eruption, the rapidly dissociated CH4 might flow upward directly instead of entering the vertical pipe, the rapid up-flow gas-water column could lead to a serious geo-hazard, such as seawater pollution, the greenhouse effect and even a submarine landslide. A similar powerful eruption process has been observed in Lake Monoun and Lake Nyos [26,38,39]. Therefore, study on controllable self-eruption production is necessary in future NGH production.

3.3. Study on Sensitivity Parameters

3.3.1. Effects of Inlet Water-Gas Ratio

As mentioned above, the inlet RWG varies dramatically with production period and reservoir conditions. Gas injection rate is essentially to increase the inlet RWG. The effects of inlet RWG on the pressure, velocity and density distributions along the vertical pipeline are shown in Figure 7, Figure 8 and Figure 9, respectively. The inlet RWG = 5, 20, 50, 100, 200, 500 kg H2O/Nm3 CH4 are employed. The minimum inlet RWG = 5 kg H2O/Nm3 CH4 is selected from the simulation results of UBGH2-6 site [18]. The maximum of inlet RWG = 500 kg H2O/Nm3 CH4 denotes the extreme case, the produced methane is dissolved in seawater and gas phase at the bottom of the pipe is approximately considered to be absence.
The pressure gradient decreases with the decrease of pipe depth (Figure 7). In case of RWG = 500 kg H2O/Nm3, the pressure distribution in the vertical pipe is approximately linear, which is similar to the static pressure of seawater, because only small amount of methane exists at the bottom of the pipe and besides, the effect of methane exsolution on flow is weak. With the decrease of RWG, pressure distribution becomes gentler. Especially in the case of RWG = 5 kg H2O/Nm3, the pressure distribution is almost constant. The effect of RWG on the Pwf with different pipe length (reservoir depth) is shown in Figure 8. In each case of pipe depth, Pwf decreases with the decrease of RWG. As RWG decreases from 500 kg H2O/Nm3 CH4 to 5 kg H2O/Nm3 CH4, Pwf decreases to a low level and when RWG is smaller than 100 kg H2O/Nm3 CH4, the decrease of Pwf is rapidly. This indicates that the lower RWG has more significant influence on Pwf. Pwf decreases to less than 2 MPa at RWG = 5 kg H2O/Nm3 CH4 in each pipe depth. Such low Pwf implies that the gas-lifting performance is significantly improved at low RWG, hence the reduction of water production is effective to improve the gas-lifting performance of methane-water mixture. Pwf calculated based on a shorter pipe is lower compared to the longer pipe, it is because the pressure drop caused by gravity is small—this indicates that the gas accumulations in shallower sediments is easier to exploit.
In the case of RWG = 500 kg H2O/Nm3 CH4, the density of water-gas mixture decreases from 1035 kg/m3 to less than 300 kg/m3 at the ocean surface and the flow velocity increases slightly from 0.3 m/s to 1.20 m/s. Under the condition of RWG = 5 kg H2O/Nm3 CH4, the flow velocity at the ocean surface exceeds 25 m/s, the density of mixture remains in a low level with approximate linear pattern and decreases to less than 50 kg/m3 at the ocean surface. Notice that in Figure 9 and Figure 10, there are inflection points on the density distributions and the velocity distributions, with the decrease of RWG, the inflection point moves to a deeper position. Gas phase exists in the form of bubbles in pipes, the gas bubbles flow up through vertical pipe due to the buoyancy of low density fluid, the volume of gas bubbles expands with the reduction of pressure, hence the density of bubbly water decreases and leads to a more rapid rising, this is a strong positive feedback process [19]. With the decrease of RWG, gas content increases in pipes and this process starts earlier.

3.3.2. Effects of Inner Diameter of the Vertical Pipe

Figure 11 and Figure 12 show the effects of a range of inner diameter di from 75 to 250 mm on the pressure and velocity of fluid, respectively. The RWG in this case is 50 kg H2O/Nm3 CH4. The distribution of pressure and velocity increase with the decrease of inner diameter, the smaller inner diameter shows more significant influence on pressure and velocity. For di = 75 mm, the bottomhole pressure reaches 16 MPa, which is beyond the Pwf calculated in 200 mm pipe. The outlet flow velocity at the ocean surface reaches 28 m/s. Such a high flow velocity is very detrimental for the flow control of gas production and would increase the energy consumption of the fluids transportation greatly.
Figure 13 shows the weight of the friction and gravity pressure drop under the conditions of different inner diameters. The friction pressure drop increases rapidly when di decreases to less than 125 mm and correspondingly, the weight of gravity pressure drop decreases. For di = 75 mm, the friction pressure drop accounts for over 56% of the total pressure drop because the large friction force between the mixed fluid and the inner wall of the vertical pipe. As di exceeds 100 mm, the gravity pressure drop becomes dominant, especially for di = 200 mm and di = 250 mm. It is suggested that the friction pressure drop is not more than 5% of total pressure drop in oil production [40]. So, a large diameter pipe is suggested in NGH production.

3.3.3. Effects of Two Phase Flow Rate

Flow rate of methane-water mixture q is a key issue for depressurization method, which directly affects the NGH dissociation and seepage in deposits. The effect of the flow rate of methane-water mixture on the Pwf with different RWG (50, 100, 200 kg H2O/Nm3 CH4) are shown in Figure 14. As q increases from 0 to 50 kg/s, the Pwf increase slightly in each RWG. This indicates that the flow rate of methane-water mixture q has a weaker effect on the Pwf compared to the inlet water-gas ratio RWG. The decrease of RWG slightly enhances the effect of q on Pwf. In essence, the RWG is strong related to the density of fluid, which determines the pressure gradient, while the increasing q only weakly affects the friction and acceleration pressure drop.

4. Conclusions

A gas-lifting method was firstly proposed to transport methane-water mixture from natural gas hydrates deposits in this work to make full use of the lifting ability of the produced methane. We established a two-phase flow model and validated it by comparing pressure prediction with traditional models in oil and gas wells. Compared to the traditional models, the new model needs not empirical correlations and is more suitable for NGH production.
The calculation results indicate that the gas-lifting method has great advantage in avoiding the formation of secondary hydrates in the vertical pipe. The gas-lifting process in the vertical pipe is spontaneous in UBGH2-6 site and SH7 site during the initial 4000 and 1000 days, respectively and thus the energy consumption for transportation of methane-gas mixture is avoided. Self-eruption production of gas hydrates could be a potential mining method if sufficient heat supply for gas hydrate dissociation is sufficient.
Water-gas ratio has more significant effect on the bottomhole pressure as compared to flow rate. The bottomhole pressure decreases rapidly when water-gas ratio is less than 100 kg H2O/Nm3 CH4. Reducing water production can significantly improve the gas-lifting performance of methane-water mixture in vertical pipe. Impermeable boundaries and higher production pressure employed are two important factors which could benefit the spontaneous gas lifting process and the NGH self-eruption production.

Acknowledgments

This work was supported by the grants from the National Natural Science Foundation of China (51576202, 51476174, 51736009), National Key Research and Development Plan of China (No.2016YFC0304002) and International S&T Cooperation Program of China (No.2015DFA61790), which are gratefully acknowledged.

Author Contributions

The research study was carried out successfully with contribution from all authors. The main research idea was contributed by Zhaoyang Chen, Xiaosen Li and Jinming Zhang. Jinming Zhang contributed on the simulation works, manuscript preparation and research idea. Yu Zhang, Gang Li and Kefeng Yan assisted with finalizing the research work and manuscript, Tao Lv provided several suggestions from the oil and gas industrial perspectives. All authors revised and approved the publication of the paper.

Conflicts of Interest

The authors declare no conflict of interest.

Nomenclature

C correction factor
C g specific heat of gas (KJ/kg)
C l specific heat of water (KJ/kg)
d i pipe inner diameter (m)
g gravitational acceleration (m/s2)
K intrinsic permeability (m2)
M C H 4 molar mass of methane (kg/mol)
m g dissociated gas mass of per unit mass of hydrate (kg)
m l dissociated water mass of per unit mass of hydrate (kg)
n correction factor
N h quantity of heat used for hydrate dissociation (mol)
P methane-water mixture pressure (Pa)
P c critical pressure (Pa)
P o u t outlet pressure at ocean surface (Pa)
P r constant production pressure (Pa)
P w f bottomhole pressure (Pa)
q flow rate methane-water mixture (kg/s)
Q h molar quantity of hydrate dissociation (KJ)
Q R heat release of the system during the hydrate dissociation process (KJ)
Q s u r heat transfer from surrounding water to the per unit mass of hydrate (KJ/kg)
R gas constant (J/mol·K)
R e methane-water mixture Reynolds number
r w radius of hydrate-bearing-layer (m)
R W G water-gas ratio (kg H2O/Nm3 CH4)
S methane solubility in seawater (kg/kg)
S 0 methane solubility in seawater under bottomhole condition (kg/kg)
T methane-water mixture temperature (K)
T c critical temperature (K)
T r reduced temperature (K)
u methane-water mixture velocity (m/s)
v gas specific volume (m3/kg)
W work exchange between surroundings and the system (KJ)
z vertical pipe depth (m)
( P f / z ) frictional pressure gradient (Pa/m)
Z gas compression factor
ρ mixture density (kg/m3)
ρ g gas density (kg/m3)
ρ l seawater density (kg/m3)
μ methane-water mixture viscosity (Pa·s)
δ gas mass fraction in mixture (kg/kg)
δ 0 gas mass fraction in mixture under inlet condition (kg/kg)
Δ N h dissociation heat of hydrate (KJ/mol)
Δ E k change of kinetic energy from the reservoir condition to the surface condition (KJ)
Δ E p change of potential energy from the reservoir condition to the surface condition (KJ)

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Figure 1. Typical gas-lifting system for marine NGH production.
Figure 1. Typical gas-lifting system for marine NGH production.
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Figure 2. Pressure distributions obtained from different models.
Figure 2. Pressure distributions obtained from different models.
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Figure 3. Bottomhole pressure prediction performance comparison of HK model with our proposed model.
Figure 3. Bottomhole pressure prediction performance comparison of HK model with our proposed model.
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Figure 4. Variation of temperature and pressure conditions during the NGH production at different reservoir. (a) GMGS2-8 site; (b) SH7 site; (c) UBGH2-6 site.
Figure 4. Variation of temperature and pressure conditions during the NGH production at different reservoir. (a) GMGS2-8 site; (b) SH7 site; (c) UBGH2-6 site.
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Figure 5. Calculated bottomhole pressure with gas injection in the vertical pipe at different reservoirs. (a) UBGH2-6 site; (b) GMGS2-8 site; (c) SH7 site.
Figure 5. Calculated bottomhole pressure with gas injection in the vertical pipe at different reservoirs. (a) UBGH2-6 site; (b) GMGS2-8 site; (c) SH7 site.
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Figure 6. Energy consumption of unit mass methane hydrate in self-eruption production.
Figure 6. Energy consumption of unit mass methane hydrate in self-eruption production.
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Figure 7. Pressure distributions along the vertical pipe under different RWG (kg H2O/Nm3 CH4).
Figure 7. Pressure distributions along the vertical pipe under different RWG (kg H2O/Nm3 CH4).
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Figure 8. Effect of water-gas ratio (RWG) on the bottomhole pressure with different pipe length.
Figure 8. Effect of water-gas ratio (RWG) on the bottomhole pressure with different pipe length.
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Figure 9. Density distributions along the vertical pipe under different RWG (kg H2O/Nm3 CH4).
Figure 9. Density distributions along the vertical pipe under different RWG (kg H2O/Nm3 CH4).
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Figure 10. Velocity distributions along the vertical pipe under different RWG (kg H2O/Nm3 CH4).
Figure 10. Velocity distributions along the vertical pipe under different RWG (kg H2O/Nm3 CH4).
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Figure 11. Pressure distributions along the vertical pipe with different pipe inner diameters.
Figure 11. Pressure distributions along the vertical pipe with different pipe inner diameters.
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Figure 12. Velocity distributions along the vertical pipe with different pipe inner diameters.
Figure 12. Velocity distributions along the vertical pipe with different pipe inner diameters.
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Figure 13. Proportion of pressure loss with different pipe inner diameters.
Figure 13. Proportion of pressure loss with different pipe inner diameters.
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Figure 14. Effect of the flow rate of methane-water mixture on the bottomhole pressure with different RWG (kg H2O/Nm3 CH4).
Figure 14. Effect of the flow rate of methane-water mixture on the bottomhole pressure with different RWG (kg H2O/Nm3 CH4).
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Table 1. Range of variables used in the validation study.
Table 1. Range of variables used in the validation study.
VariablesMaximumMinimum
q (kg/s)5.00001.7968
Gas content (kg/kg)0.14800.03334
Pipe Length (m)14531129
Pwf (MPa)10.68696.8948
Pout (MPa)4.82631.0342
Table 2. Flow properties used in the study of references cases.
Table 2. Flow properties used in the study of references cases.
VariablesUBGH2-6 [18]GMGS2-8 [37]Shenhu SH7 [9]
q (kg/s)0.6465–18.644621.87–61.0310.46–44.8
RWG (kg H2O/Nm3 CH4)5–117198–952189–1571
Pipe Length (m)23208751274
Salinity (%)3.503.503.05
Production pressure (MPa)3.04.510.96
Inner diameter (mm)200200200
Temperature in pipe (K)280279286.5
Reservoir temperature (K)289280.5287
Reservoir pressure (MPa)23913.83
Reservoir boundaryImpermeablePermeablePermeable
Permeability of HBL (mD)5007500-

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MDPI and ACS Style

Zhang, J.; Li, X.; Chen, Z.; Zhang, Y.; Li, G.; Yan, K.; Lv, T. Gas-Lifting Characteristics of Methane-Water Mixture and Its Potential Application for Self-Eruption Production of Marine Natural Gas Hydrates. Energies 2018, 11, 240. https://doi.org/10.3390/en11010240

AMA Style

Zhang J, Li X, Chen Z, Zhang Y, Li G, Yan K, Lv T. Gas-Lifting Characteristics of Methane-Water Mixture and Its Potential Application for Self-Eruption Production of Marine Natural Gas Hydrates. Energies. 2018; 11(1):240. https://doi.org/10.3390/en11010240

Chicago/Turabian Style

Zhang, Jinming, Xiaosen Li, Zhaoyang Chen, Yu Zhang, Gang Li, Kefeng Yan, and Tao Lv. 2018. "Gas-Lifting Characteristics of Methane-Water Mixture and Its Potential Application for Self-Eruption Production of Marine Natural Gas Hydrates" Energies 11, no. 1: 240. https://doi.org/10.3390/en11010240

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